Nokia RM-155, 2366i Baseband Description and Troubleshooting

Nokia Customer Care
2366i (RM-155)
Mobile Terminal
Baseband Description and
Troubleshooting
Issue 2 - February 2007 Company Confidential ©2007 Nokia Corporation
2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

Contents Page

Introduction ..................................................................................................................................................... 4
Baseband Components.................................................................................................................................. 5
Power-Up Sequence ...................................................................................................................................7
GPS...................................................................................................................................................................... 9
GPS Troubleshooting ..................................................................................................................................9
GPS Phoenix Interface ..............................................................................................................................11
Flip Detection................................................................................................................................................ 11
Troubleshooting .........................................................................................................................................11
USB .................................................................................................................................................................. 12
USB Troubleshooting ................................................................................................................................13
USB Phoenix Interface .............................................................................................................................14
Display ............................................................................................................................................................ 14
Display Troubleshooting ..........................................................................................................................15
Display and Keypad Backlight Troubleshooting ................................................................................16
Display Phoenix Interface .......................................................................................................................17
Display Backlight Troubleshooting .......................................................................................................17
Keypad Backlight Troubleshooting .......................................................................................................18
Audio............................................................................................................................................................... 18
Audio Troubleshooting .............................................................................................................................18
Audio Phoenix Interface ..........................................................................................................................19
System Connector........................................................................................................................................ 20
Accessory Detection .................................................................................................................................21
Flash Programming ..................................................................................................................................... 21
Flashing Tool ...............................................................................................................................................21
Flashing Phoenix Interface .....................................................................................................................21
Battery Interface Circuit............................................................................................................................ 22
Charging......................................................................................................................................................... 22
Alignment ...................................................................................................................................................... 24
AMS Baseband Calibration...................................................................................................................... 24
Final UI Check............................................................................................................................................... 25
Problems During Flash and Alignment .................................................................................................. 25
No Communication - Flash .....................................................................................................................25
No Communication - Alignment ...........................................................................................................25
Failed Self Test/Calibration .....................................................................................................................25
Other Potential Problems .......................................................................................................................... 26
Mobile Terminal Does Not Power Up ...................................................................................................26
Shutdown after 32 Seconds ...................................................................................................................26
No Audio ......................................................................................................................................................26
Keypad Malfunction .................................................................................................................................26
No LCD Display ...........................................................................................................................................26
Phoenix Tools................................................................................................................................................ 27
Local Mode ..................................................................................................................................................27
Reading the Mobile Terminal ...................................................................................................
Running the Self Test ...............................................................................................................................30
Checking the Baseband Regulator/General I/O parameters ..........................................................31
Flashing the Mobile Terminal .................................................................................................................32
Flashing - EZ-Flash................................................................................................................................ 32
..............28
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting
Reference ....................................................................................................................................................... 33
Signal References ......................................................................................................................................33
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

Introduction

The 2366i baseband module is a tri-mode, code division multiple access (CDMA), dual-band engine and is based on the DCT4.5 standard. The baseband engine includes two major Application Specific Integrated Circuits (ASICs):
D2200 Universal Energy Management Cost Reduced Integrated Circuit (UEMCR IC), which includes the audio circuits, charge control, and voltage regulators
D2800 Universal Phone Processor (UPP) — Main processor, which includes system logic for CDMA, two Digital Signal Processors (DSPs), the Main Control Unit (MCU), and the memory.
The BL-5C Li-ion battery is the main power source, with a nominal capacity of 820 mAh.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Baseband Components

G7100
VCORE
D3000
32KHz
VFlash1
D2200
D2800
VR3
VANA
19.2MHz
VPP FBus Tx
MBus Tx/Rx FBus Rx
VR1A
VR1B
VIO
VSIM
Figure 1: PWB - bottom side
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
Figure 2: PWB - top side
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Power-Up Sequence

When the mobile terminal is dead or jammed, check the power-up sequence of the baseband area. Verify all regulator and reset signals are correct to ensure proper power up of the UEMCR and the UPP integrated circuits.
Reset mode is entered and the watchdog starts. VCORE is enabled, and provides power to the UPP.
End of settling time (only if Vbat >Vcoff+) VFlash1 regulator is enabled.
VR3, VANA, VIO are enabled. PURX is held low.
UPP, MCU, and DSP are reset; PURX releases.
Figure 3: Power-up sequence and timing
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
CH1- PURX CH2-MBUS CH3-FBUSTX CH4-FBUSRX
Data transfer has started (Fbus_RX)
Figure 4: Measured power-on sequence and timing - flash programming
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting
GPS
The GPS turns on by using Vcore and VIO from the UEMCR IC. The GPS communicates with the UPP using the UART interface, turning on the GPS engine’s BB integrated circuit and RF integrated circuit. These synchronize with the mobile terminal using the 19.2 Mhz clock. The mobile terminal computes the location coordinates from signals received from the satellites and sends them to the emergency desk.
Secondary UARD (Diagnostic)
Figure 5: GPS Block Diagram
System Clock
19.2 MHz (CDMA)
The GPS baseband module performs the following:
Accepts the GPS raw data from the front end
Processes the raw data to provide the CE with location information (2 CPUs)
Accepts commands from the CE
Mode (sleep, idle, etc.)
RF control commands
GPS configuration
Provides power for the FPS RF

GPS Troubleshooting

Check the following connections and signals (see Figure 6):
Power source Vcore and VIO
CLK19M2_GPS = 19.2 Mhz
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
•VRF is enabled
VRF_GPS =2.78 V dc
GPS clock = 16.384 Mhz
Use Phoenix to run Test Mode 1
USART activity
GPS antenna
Figure 6: RF and BB GPS integrated circuits (ICs)
GPS_EN_RESET (1.8V)
GPS_SLEEPCLK (32.768kHz)
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

GPS Phoenix Interface

Run the GPS Quick Test in Phoenix to check the GPS BB.
CW Test fails unless CW Tone is injected into the GPS RF Connector

Flip Detection

The Flip Detect circuit uses a Hall-effect sensor to recognize the position of the flip cover. The sensor has an open-collector output that is pulled low when a magnetic field of sufficient strength is present at the sensor. The sensor is located on the Baseband PWB, and the corresponding magnet is mounted in the mechanics of the flip. See
Figure 8 for the circuit diagram.
Figure 7: Phoenix GPS Quick Test option
Figure 8: Flip detection circuit

Troubleshooting

1. Check that the components are correctly mounted and soldered.
2. Check the voltage on VFLASH1. If not present, check the UEMCR IC.
3. Check that the input to KEYB1 on the UEMCR is low.
4. Check that the magnet is correctly located with respect to the sensor.
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
USB
When the mobile terminal is connected to the computer using a DKU-2 or CA-53 data cable, the PC provides Vbus (5V) to and pull down D+ a, d D – lines. The mobile terminal responds by pulling the D+ line high. The PC then acknowledges and starts transferring data at 12 Mbits/s.
Figure 9: USB block diagram
Figure 10: Pop-port system connector–Signal locations
Figure 11: PC Device Manager
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

USB Troubleshooting

When troubleshooting the USB, refer to Figure 9, Figure 10, Figure 11, and Figure 12; and use the following procedure to check these points:
1. Connect the mobile terminal to the Phoenix flash station using a DKU-2 or CA-53 data cable.
2. Use the Windows Device Manager to see if the mobile terminal is recognized as a USB device. You should see something similar to Figure 13.
If recognized, there is no hardware fault and you can stop troubleshooting.
If not recognized, perform a visual inspection on the Pop-port connector,
ESD Protection, NUT integrated circuit, capacitors, and inductors.
3. Check for activity on the USB D+ and USB D – lines. If there is no activity, inspect the D2800 under X-ray or change the part.
USB ESD protection
USB D+
USB D-
Figure 12: USB connections and chart
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

USB Phoenix Interface

Use the USB Tests dialog box to test the USB.

Display

The Nokia 2366i has a 128 x 160 CSTN display with 65k colors. This display is controlled by the D2800 UPP through a parallel interface and powered by the UEMCR using VIO and VFlash1. An ESD ASIP next to the flex connector protects against ESD.
Figure 13: USB Tests dialog box
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Display Troubleshooting

When troubleshooting the display, refer to Figure 14, and perform the following checks:
Figure 14: Display test points and chart
1. Check that the display is connected properly and is making good contact with LCD connector. Try replacing the LCD.
2. Check the power supply output VIO and VFlash1. If not correct, check the UEMCR IC.
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
3. Check for signal activity on the LCD test points. If no activity, check or replace the D2800 UPP IC.
4. For the internal display, check the DIF (parallel) interface.
5. The frequency of the DIF CLK signal should be 4.8 MHz.
6. For the external display, check the LCD serial interface.
7. The frequency of the LCD CLK signal should be 2.4 MHz.

Display and Keypad Backlight Troubleshooting

The display backlight uses four LEDs in series powered by an external LED driver.
Figure 15: Display and Keypad Backlight test points
Klight
Figure 16: Backlight test points - location
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Display Phoenix Interface

Run the Display Test in Phoenix to check the display. Click Write to turn on the display and keypad backlight.
Figure 17: Lights tab on the Display Test dialog box

Display Backlight Troubleshooting

Refer to Figure 15. When troubleshooting the display backlights, make these common checks.
1. Perform a visual inspection of the LCD connector and the LED Driver circuitry.
2. If the display backlight does not switch on, check VLED + (approximately 9 V dc) for the main display, VLED 2+ for the external display, and VLED - (approximately 0,5 V dc) for both.
3. If the signals in the preceding step are correct, then the LED Driver IC is working properly, and the LED inside the display may have a malfunction. Try replacing the display.
4. If the signals are not correct, then check VLED +, VLED2+, and VLED-.
5. Check that the Klight signal is enabled (high - approximately +4 V dc) for the external LCD. If not correct, check the UEMCR.
6. Check that the FDC signal is high (approximately 2.0 V dc) to turn on the internal LCD and the keypad backlight LEDs. If the signal is not correct, check Vflash1 and FLIP DETECT output.
7. Check Vbat (approximately 4 V dc) and Vin (approximately 4 V dc) are present on the LED driver inputs. If not, check the connection to the power supply.
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

Keypad Backlight Troubleshooting

Refer to Figure 15. When troubleshooting the keypad backlight, make these common checks.
1. Perform a visual inspection of the LCD connector and the all the components, including the LEDs.
2. Check Vbat to ensure that the LED Driver IC has power.
3. Check the Klight signal to ensure that the driver is enabled by the UEMCR IC. If not, check the UEMCR IC.
4. If the lights are too dim or too bright, check the current setting resistors. Resistor Rset controls the current going through the LEDs.
5. Check the output of the LED Driver to ensure that the LEDs are receiving power. If the output voltage is present, replace the LED.

Audio

The Baseband PWB supports three microphone inputs and two earpiece outputs. The microphone inputs are:
MIC1 - used for the mobile terminal's internal microphone
MIC2 - used for headsets connected to the Pop-port connector
MIC3 - used for the Universal Headset connected to the Universal Headset Jack (UHJ).
Each microphone input can have either a differential or single-ended AC connection to the UEMCR circuit. The internal microphone (MIC1) and external microphone (MIC2) for are both differential for Pop-port accessory detection. However, the Universal Headset interface is single ended. The microphone signals from different sources are connected to separate inputs at the UEMCR IC. Inputs for the microphone signals are differential types. Also, MICB1 is used for MIC1, and MICB2 is used for MIC2 and MIC3 (Universal Headset).

Audio Troubleshooting

Use the following to troubleshoot the audio:
1. Check for bad contacts or a damaged earpiece.
2. Check for bad connections at the mic, and ensure that the Audio ASIP is OK.
3. Check for broken or bad solder joints on passive components.
4. Verify the audio signal paths, using “BaseBand audio control” feature of Phoenix See "Audio Phoenix Interface"onpage19.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Audio Phoenix Interface

Run the audio test in Phoenix to check the audio functionality.
MIC3
MIC1
MIC2s Earpiece
IHF
Figure 18: Audio Test in Phoenix
Table 1: Audio Test Parameters
Audio Component Description
MIC1 Routes the audio from the internal microphone to the headset speaker.
MIC2 Routes the audio signal from the headset microphone to the internal earpiece.
MIC3 Use the first and second options on the Phoenix menu to have an open channel. When
you insert the Universal Headset, the UEM automatically reroutes the audio signal to the UHJ.
Earpiece Allows you to use to hear a signal from the internal earpiece.
IHF Routes the audio signal to the IHF speaker output.
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

System Connector

The system connector is the Pop-port connector as shown in Figure 19. The mobile terminal supports Pop-port (differential) and Universal Headset (single-ended) accessories. The ACI signal detects the Pop-port accessory, while TIKU_GENIO(4) signal detects the Universal Headset.
Figure 19: System Connector
There are 14 circuits connected through the system connector:
Charge = Connects to the charging system
Charge GND = Grounds the charging system
ACI = Accessory Control Interface
Vout = External accessory power supply
USB Vbus = USB power supply (5V)
USB D+ = USB data line (positive)
USB D- = USB data line (negative)
XMIC N = Differential connection to the MIC for the external microphone
XMIC P = Differential connection to the MIC for the external microphone
HSEAR N = Differential headset connection to the external EAR
HSEAR P = Differential headset connection to the external EAR
HSEAR R N = Differential headset connection to the external stereo
HSEAR R P = Differential headset connection to the external stereo
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Accessory Detection

Figure 20 shows how the mobile terminal detects accessories. Dumb accessories pull
down to the GND ACI Line. Smart accessories pull down the ACI line with a 56K Ohm resistor allowing communication between the accessory and the UEMCR.
VFLASH1 (2.78V)
VAUX2 (2.78V)
Figure 20: Accessory Detection Diagram

Flash Programming

Flashing Tool

BSI = Used to indicate to the MCU that the prommer is connected and the mobile terminal is in flashing mode.
MBUS = Used as a clock signal for synchronizing the serial communication between the prommer and the MCU.
FBUSRX = Data to the D2800.
FBUSTX = Data to the prommer.
VPP = 0v/1.8v/8.8V (read only/normal operation or slow programming/fast programming).

Flashing Phoenix Interface

1. Run EZ Flash in Phoenix to flash the mobile terminal.
Figure 21: EZ Flash in Phoenix
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
2. Click Select to search for the appropriate software.
Figure 22: EZ Flash in Phoenix
3. After selecting the correct software package, click Flash to write the software to the mobile terminal.

Battery Interface Circuit

Check the battery BSI voltage levels in the following power up modes:
Normal mode: 1.23V
Test mode: 170mV
Local mode: 90mV

Charging

Use the following items to troubleshoot charging issues. See Figure 23 and Table 2.
1. Ensure that the battery is good.
2. Measure the voltage across the diode; the voltage should be greater than
3.0 V dc.
3. Use Phoenix to ensure that the BTEMP ADC is ~25 C. If not, re-calibrate the phone.
4. Remove the fuse at F2000, and measure the current with an AC-3. If it is not ~850mA, replace the UEMCR IC.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting
Figure 23: Charging troubleshooting diagram
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
Table 2: Charger detection levels
Voltage level Minimum Typical Maximum
VCHdet+ 1.9 V dc 2.0 V dc 2.1 V dc
VCHdet- 1.7 V dc 1.8 V dc 1.9 V dc
VBATlim1+ 3.54 V dc 3.65 V dc 3.76 V dc
VBATlim1- 3.32 Vdc 3.50 V dc 3.66 V dc
VBATlim2 + 4.85 V dc 5.0 V dc 5.15 V dc
VTAB lim2 - 4.63 V dc 4.85 V dc 5.05 V dc

Alignment

Alignment consists of using the production Flali station to check the following:
Initial current for quick short circuit detection
Flashing the mobile terminal
Baseband self-test for integrity check circuit interconnections
Baseband calibrations:
•ADC
•VBAT
VCHAR and ICHAR
•BSI
•Btemp
RF calibrations

AMS Baseband Calibration

Use the AMS baseband calibration to perform the following tests:
ADC - Verify and calibrate the gain and offset for 11 channels analog to digital converter in the UEM.
VBAT - Calibrate the gain and offset of the battery input path for accurate battery level monitoring.
VCHAR and ICHAR – Verify the charging circuit and path calibrate gain and offset for correct charger detection.
BSI – Calibrate the gain of the BSI line for battery size information upon powering up.
Btemp – Calibrate gain of Btemp for battery temperature monitoring during charging for over temperature shut down.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Final UI Check

Final UI performs basic user interface, audio and accessory tests on the baseband:
Ensures that all keymats work.
Ensures that the internal mic and earpiece work.
Checks that the LCD module is functioning correctly.
Ensures that all the external system and charger contacts are properly assembled.
Ensure that general call processing is correct.

Problems During Flash and Alignment

The following topics discuss potential problems that can occur during Flash and Alignment.

No Communication - Flash

Ensure a good connection between the flash adaptor and mobile terminal.
You must power the mobile terminal by a prommer (e.g., FPS-8).
Check the baseband regulators: VR3, VIO, VCORE, VFLASH1.
You must have 19.2Mhz clock into the D2800 in order to flash the mobile terminal.
Check the BSI, MBUS, FBUSRx, FBUSTx, PURX, SLEEPX for bad solder joints between the UEM and the D2800.
Check the flash bus signal and VPP voltage level.

No Communication - Alignment

Check all connections between the test fixture, cables, and the mobile terminal.
Make sure the mobile terminal is in Local Mode, and check the VBAT voltage and current levels. If not in Local Mode, check the BSI signal level.
Make sure mobile terminal was programmed/Flashed.

Failed Self Test/Calibration

Make sure the mobile terminal is in Local Mode.
Make sure power supply provides enough current (~500mA and 2A for tuning).
Use the troubleshooting guide’s troubleshooting flow chart to verify the failed circuit.
Check the signals and voltage levels.
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Other Potential Problems

Mobile Terminal Does Not Power Up

Check the baseband regulators – VR3, VIO, VFLASH1, VCORE dc/dc, PURX.
Check VCTCXO 19.2MHz signal at the D2800 input.
Check the power up sequence.
Check Flash IC, flash bus signals, and voltage level.

Shutdown after 32 Seconds

Check for the absence of 32KHz SleepCLK.
Check for incorrect SleepX and PURX signal levels.
Check if the ESN number was corrupted.

No Audio

Check for bad contacts or damaged earpiece
Check for bad connections at the microphone
Check for broken or bad solder joint of transistors and audio ASIPs
Verify the audio signal paths using baseband “audio test” component with Phoenix

Keypad Malfunction

Check for protective film left on the back of the key dome if a new one was installed
Check for corrosion on the keypad and keydome
Check if the flash software was corrupted
Check for a bad joint from the D2800 to the Z2400 interface
Check for damage on the Z2400

No LCD Display

Check for bad connections
Check for a cracked or damaged display
Probe test points for missing or incorrect signal levels
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Phoenix Tools

The Phoenix software program provides testing and service of Nokia mobile terminals.
The following section provides information about the Phoenix software and how you can use it to troubleshoot and correct problems in the baseband component of the mobile terminal.

Local Mode

Although most Nokia mobile terminals automatically come up in Local Mode, ensure the mobile terminal setting is set to Local Mode.
Figure 24: Phoenix Software Main Window
Figure 25: Setting Local Mode in Phoenix
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care

Reading the Mobile Terminal

To retrieve the software information in the mobile terminal, use the following procedure
Figure 26: File menu in Phoenix
1. Open the File menu, and click Scan Product. Phoenix scans the product and displays the applicable menus and commands.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting
Figure 27: Phone Information Window in Phoenix
2. After Phoenix retrieves the mobile terminal information, the menu structure changes to meet the requirements and settings of the mobile terminal. Save the mobile terminal file to the computer in case you need to retrieve it later.
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Running the Self Test

Running the Self Test is one way of quickly finding where a problem might be in the mobile terminal.
1. Open the Testing menu, and click Self Test.
Figure 28: Self Test Command in Phoenix
2. The Self Test window appears. Click Start to initiate the self test.
Figure 29: Self Tests Command in Phoenix
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Checking the Baseband Regulator/General I/O parameters

1. To view the baseband regulator and general I/O parameters, open the Testing menu, point to BB/Hdw (Baseband/Hardware), and click the appropriate command.
Figure 30: Baseband Regulator/General I/O Command in Phoenix
2. Click Get All to display all of the parameters.
Figure 31: Baseband Regulator/General I/O Command in Phoenix
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Flashing the Mobile Terminal

To flash the mobile terminal, open the Flashing menu and select the appropriate menu command.
Figure 32: Flashing Menu
Flashing - EZ-Flash
1. To EZ-Flash the mobile terminal, open the Flashing menu, and click EZ-Flash.
Figure 33: EZ Flash Command in Phoenix
2. After retrieving the file, click Flash to begin flashing the mobile terminal.
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting

Reference

Signal References

Figure 34: Signal references 1
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
Figure 35: Signal references 2
2366i (RM-155)
Nokia Customer Care Baseband Description and Troubleshooting
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2366i (RM-155) Baseband Description and Troubleshooting Nokia Customer Care
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