Nokia RM-155, 2366i Disassembly

Nokia Customer Care

2366i (RM-155)
Mobile Terminals

Disassembly

Issue 2 - February 2007 Company Confidential

2366i (RM-155)
Disassembly Nokia Customer Care

Contents Page

Safety Information......................................................................................................................................... 3

ESD Protection .............................................................................................................................................3

Disassembly Instructions.............................................................................................................................. 4

1. Remove the Battery Cover ...................................................................................................................4

2. Remove the Grommets and Screws ................................................................................................... 4

3. Separate the D-cover from the C-cover ...........................................................................................5

4. Remove the Main PWB ......................................................................................................................... 5

5. Remove the Sidekey Switch Assembly ..............................................................................................6

6. Remove the UHJ Cover ..........................................................................................................................7

7. Remove the Microphone Module .......................................................................................................7

8. Remove the DC Jack ...............................................................................................................................8

9. Remove the Antenna. ............................................................................................................................8

10. Remove the Keymat and the Sidekey .............................................................................................9

11. Disengage the Hinge Assembly ......................................................................................................10

12. Separate the A-cover from the B-cover ......................................................................................11

13. Remove the Flex Connections ........................................................................................................12

14. Disassemble the Upper UI Assembly .............................................................................................12

15. Disassemble the External Display ..................................................................................................13

16. Remove the Earpiece .........................................................................................................................14

Page 2 Company Confidential Issue 2 - February 2007

2366i (RM-155)

Nokia Customer Care Disassembly

Safety Information

Adhere to the following guidelines when assembling and disassembling the mobile
terminal:

•QUALIFIED SERVICE
Only qualified personnel may install or repair mobile terminal equipment.

• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.

• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.

ESD Protection

Nokia requires that mobile terminal repair centers have sufficient ESD protection against
static electricity when servicing mobile terminals. Use the following guidelines:

• A mobile terminal that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.

• Use ESD protection when replacing a color cover, except for the mobile terminal
covers which can be replaced by the customer.

• All electronic parts of the mobile terminal, including the display, are susceptible
to ESD. Resistors also can be damaged by static electricity discharge.

• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).

• Every repair action involving opening the mobile terminal or handling the mobile
terminal components must be done under ESD protection.

• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.

For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.

Issue 2 - February 2007 Company Confidential Page 3

2366i (RM-155)
Disassembly Nokia Customer Care

Disassembly Instructions

Use the following steps to disassemble the mobile terminal.

1. Remove the Battery Cover

Press down on the B-cover while sliding it away from the body of the mobile terminal.

If installed, remove the battery.

2. Remove the Grommets and Screws

Use a dental pick to remove the two grommets at positions 1 and 2.

Use a #6 Torx screwdriver to remove the 4 screws in the order shown.

Page 4 Company Confidential Issue 2 - February 2007

2366i (RM-155)

Nokia Customer Care Disassembly

3. Separate the D-cover from the C-cover

Open the grommet that seals the Universal Headphone Jack (UHJ).

Use an SRT-6 or an SS-93 tool to unsnap the D-cover from the handset.

Lift the D-cover straight off of the assembly, and set the cover aside.

1

4. Remove the Main PWB

Disconnect the main flex connector.

2

Release the two plastic retention tabs.

Issue 2 - February 2007 Company Confidential Page 5