Nokia 3560, RH-14 Service Manual

CCS Technical Documentation
RH-14 Series Transceivers

System Module

Issue 1 05/2003 Confidential Nokia Corporation
RH-14
System Module CCS Technical Documentation
Page 2 Nokia Corporation Confidential Issue 1 05/2003
CCS Technical Documentation System Module
Contents
Page No
Transceiver RH-14......................................................................................................... 5
Introduction ..................................................................................................................5
Operational Modes .......................................................................................................6
Engine Module .............................................................................................................6
Environmental Specifications ................................................................................... 6
Temperature Conditions............................................................................................ 6
Baseband Module ........................................................................................................7
UEM ............................................................................................................................7
UEM introduction ..................................................................................................... 7
Regulators.................................................................................................................. 7
RF Interface............................................................................................................... 9
Charging Control....................................................................................................... 9
Digital Interface......................................................................................................... 9
Audio Codec.............................................................................................................. 9
UI Drivers................................................................................................................ 10
AD Converters......................................................................................................... 10
UPP8M.................................................................................................................... 10
Blocks...................................................................................................................... 10
Flash Memory ............................................................................................................10
Introduction............................................................................................................. 10
User Interface Hardware .............................................................................................. 10
LCD ...........................................................................................................................10
Introduction............................................................................................................. 10
Interface................................................................................................................... 11
Keyboard ....................................................................................................................11
Introduction............................................................................................................. 11
Power Key............................................................................................................... 11
Lights .........................................................................................................................11
Introduction............................................................................................................. 11
Interfaces................................................................................................................. 11
Technical Information............................................................................................. 11
Vibra ..........................................................................................................................12
Introduction............................................................................................................. 12
Interfaces................................................................................................................. 12
Audio Hardware........................................................................................................... 12
Earpiece .....................................................................................................................12
Introduction............................................................................................................. 12
Microphone ................................................................................................................12
Introduction............................................................................................................. 12
MIDI Speaker ............................................................................................................12
Introduction............................................................................................................. 12
Battery ........................................................................................................................12
Phone Battery .............................................................................................................12
Introduction............................................................................................................. 12
Interface................................................................................................................... 13
Battery Connector ......................................................................................................14
Accessories Interface ................................................................................................... 15
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RH-14
System Module CCS Technical Documentation
System connector......................................................................................................... 15
Introduction............................................................................................................. 15
Interface................................................................................................................... 15
Technical Information............................................................................................. 16
Charger IF ..................................................................................................................16
Introduction............................................................................................................. 16
Interface................................................................................................................... 16
Test Interfaces.............................................................................................................. 17
Production Test Pattern ..............................................................................................17
Other Test Points .......................................................................................................17
EMC............................................................................................................................. 17
General .......................................................................................................................17
BB Component and Control IO Line Protection .......................................................17
Keyboard lines......................................................................................................... 17
PWB........................................................................................................................ 17
LCD......................................................................................................................... 18
Microphone ............................................................................................................. 18
EAR Lines/MIDI..................................................................................................... 18
System Connector Lines.......................................................................................... 18
Battery Connector Lines.......................................................................................... 19
M-bus F-bus ............................................................................................................ 19
Tranceiver Interfaces .................................................................................................19
BB - RF Interface Connections ..................................................................................19
BB Internal Connections ............................................................................................22
UEM Block Signal Description............................................................................... 22
UPP Block signals .....................................................................................................27
MEMORY Block Interfaces ......................................................................................30
Audio Interfaces...................................................................................................... 32
Baseband External Connections.............................................................................. 35
Test Pattern for Production Tests............................................................................ 36
General Information About Testing ...........................................................................36
Phone operating modes ........................................................................................... 36
RF Module ................................................................................................................... 37
Requirements .............................................................................................................37
Temperature Conditions.......................................................................................... 37
Main Technical Characteristics .................................................................................38
RF Frequency Plan.................................................................................................. 38
DC Characteristics .....................................................................................................39
Power Distribution Diagram ................................................................................... 39
Regulators................................................................................................................ 40
Receiver................................................................................................................... 40
AMPS/TDMA 800 MHz Front End........................................................................ 41
TDMA 1900 MHz Front End.................................................................................. 41
Frequency Synthesizers........................................................................................... 43
Transmitter.............................................................................................................. 43
Antenna ................................................................................................................... 45
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Accessories
VIBRA
P ro d .T E S T I/F
2
3
4
7
8
CCS Technical Documentation System Module
Transceiver RH-14
Introduction
The RH-14 (Model 3560) transceiver is a dualband transceiver unit designed for the TDMA800/1900 networks.
The transceiver consists of engine module (1cb) and assembly parts.
The transceiver has a full graphic display and the user interface is based on the Jack 3.2 UI with two soft keys.
An internal antenna is used, there is no connection to an external antenna.
The transceiver has a low leakage tolerant earpiece and an omnidirectional microphone, providing excellent audio quality.
TRANSCEIVER
ANT
EXT
RF
LCD DRIVER
B & W
display
BACKLIGHT
BACKLIGHT
1
RF
5
6 9
0#
ENGINE
USER INTERFACE
EARPIECE
AUDIO
(disc r)
BUZZER
MIC
E xt. A u d io
Ostrich
BB
JTAG
BSI
BTemp
BATTE RY
CHARGER
Figure 1: Interconnecting Diagram
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RH-14
System Module CCS Technical Documentation
Operational Modes
There are several different operational modes. Modes have different states controlled by the cellular SW. Some examples are: Idle State (on ACCH), Camping (on DCCH), Scanning, Conversation, No Service Power Save (NSPS) previously OOR = Out of Range.
In the power off mode, only the circuits needed for power up are supplied.
In the idle mode, circuits are powered down and only the sleep clock is running.
In the active mode, all the circuits are supplied with power although some parts might be in idle state part of the time.
The charge mode is effective in parallel with all previous modes. The charge mode itself consists of two different states (i.e., the fast charge and the maintenance mode).
The local mode is used for alignment and testing.
Engine Module
Environmental Specifications
Normal and extreme voltages
Voltage range:
• nominal battery voltage: 3.6 V
• maximum battery voltage: 5.2 V
• minimum battery voltage: 3.1 V
Temperature Conditions
Temperature range:
• ambient temperature: -30...+ 60 °C
• PWB temperature: -30...+85 °C
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BB
CCS Technical Documentation System Module

Baseband Module

The core parts of 3560/3520 BB consists of two ASICs—UEM and UPP—and flash mem­ory. The following sections describe these parts.
PA Supply
RF Supplies
RF RX/TX
EAR
MIC
LM4890
VIBRA
M
Battery
UEM
XEAR
DCT4 Janette connector
External Audio Charger con n ec tion
Baseband
DLIGHT KLIGHT
SLEEPCLK
32kHz
CBUS/
DBUS
Supplies
MBus/FBus
UI
19.44MHz
Safari
RFBUS
UPP
MEMADDA
FLASH
UEM
UEM introduction
The UEM is the Universal Energy Management IC for DCT4 digital handportable phones. In addition to energy management, it performs all the baseband mixed-signal functions.
Most UEM pins have 2kV ESD protection and those signals which are considered to be exposed more easily to ESD have 8kV protection inside UEM. Such signals are all audio signals, headset signals, BSI, Btemp, Fbus, and Mbus signals.
Regulators
The UEM has six regulators for BB power supplies and seven regulators for RF power sup­plies. The VR1 regulator has two outputs (VR1a and VR1b). In addition, there are two current generators (IPA1 and IPA2) for biasing purposes.
A bypass capacitor (1uF) is required for each regulator output to ensure stability.
Figure 2: System Block Diagram (simple)
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Reference voltages for regulators require external 1uF capacitors. Vref25RF is reference voltage for VR2 regulator, Vref25BB is reference voltage for VANA, VFLASH1, VFLASH2, VR1 regulators, Vref278 is reference voltage for VR3, VR4, VR5, VR6, VR7 regulators, VrefRF01 is reference voltage for VIO, VCORE, VSIM regulators, and for RF.
BB RF Current
VANA: 2.78Vtyp 80mAmax VR1a:4.75V 10mAmax
VR1b:4.75V
Vflash1: 2.78Vtyp 70mAmax IPA2: 0-5mA
Vflash2: 2.78Vtyp 40mAmax
VSim: 1.8/3.0V 25mAmax VR3:2.78V 20mA
VIO: 1.8Vtyp 150mAmax
Vcore: 1.0-1.8V 200mAmax
VR2:2.78V 100mAmax
VR4: 2.78V 50mAmax
VR5: 2.78V 50mAmax
VR6: 2.78V 50mAmax
VR7: 2.78V 45mAmax
IPA1: 0-5mA
VANA regulator supplies internal and external analog circuitry of BB. It is disabled in sleep mode.
Vflash1 regulator supplies LCD, IR-module and digital parts of UEM and Safari asic. It is enabled during startup and goes to low Iq-mode in sleep mode.
Vflash2 regulator is not used.
VIO regulator supplies both external and internal logic circuitries. It's used by LCD, flash, and UPP. Regulator goes in to low Iq-mode in sleep mode.
VCORE regulator supplies DSP and Core part of UPP. Voltage is programmable and the start-up default is 1.5V. Regulator goes to low Iq-mode in sleep mode.
VSIM regulator is not used.
VR1 regulator uses two LDOs and a charge pump. Charge pump requires one external 1uF capacitor in Vpump pin and 220nF flying capacitor between pins CCP and CCN. VR1 reg­ulator is used by Safari RF ASIC.
VR2 regulator is used to supply external RF parts, lower band up converter, TX power detector module, and Safari. In light load situations, VR2 regulator can be set to low Iq-mode.
VR3 regulator supplies VCTCXO and Safari in RF. It's always enabled when UEM is active. When UEM is in sleep mode, VR3 is disabled.
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VR4 regulator supplies RF parts having low noise requirements. In light load situations, VR4 regulator can be set to low Iq-mode.
VR5 regulator supplies lower band PA. In light load situations, VR5 regulator can be set to low Iq-mode.
VR6 regulator supplies higher band PA and TX amplifier. In light load situations, VR6 reg­ulator can be set to low Iq-mode.
VR7 regulator supplies VCO and Safari. In light load situations, the VR7 regulator can be set to low Iq-mode.
IPA1 and IPA2 are programmable current generators. 27kW/1%/100ppm external resistor is used to improve the accuracy of output current. IPA1 is used by lower band PA and IPA2 is used by higher band PA.
RF Interface
The interface between the baseband and the RF section also is handled by UEM. It pro­vides A/D and D/A conversion of the in-phase and quadrature receive and transmit signal paths and also A/D and D/A conversions of received and transmitted audio signals to and from the UI section. The UEM supplies the analog AFC signal to RF section according to the UPP DSP digital control. It also converts PA & VCTCXO temperature into real data for the DSP.
Charging Control
The CHACON block of UEM asics controls charging. Needed functions for charging con­trols are pwm-controlled battery charging switch, charger-monitoring circuitry, and bat­tery voltage monitoring circuitry. In addition, external components are needed for EMC protection of the charger input to the baseband module. The DCT4 baseband is designed to support both DCT3 and DCT4 chargers from an electrical point of view.
Digital Interface
Data transmission between the UEM and the UPP is implemented using two serial con­nections, DBUS (programmable clock) for DSP and CBUS (1.0MHz GSM and 1.08MHz TDMA) for MCU. UEM is a dual voltage circuit, the digital parts are running from 1.8V and the analog parts are running from 2.78V. Vbat (3,6V) voltage regulator inputs also are used.
Audio Codec
The baseband supports two external microphone inputs and one external earphone out­put. The inputs can be taken from an internal microphone, from a headset microphone, or from an external microphone signal source through headset connector. The output for the internal earpiece is a dual-ended type output, and the differential output is capable of driving 4Vpp to the earpiece with a 60 dB minimum signal to total distortion ratio. Input and output signal source selection and gain control is performed inside the UEM Asic according to control messages from the UPP. The buzzer and an external vibra alert control signals are generated by the UEM with separate PWM outputs.
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UI Drivers
There are discrete drivers for the MIDI speaker and keyboard LEDs. The drivers for vibra and display are inside UEM.
AD Converters
There is an 11-channel analog-to-digital converter in UEM. The AD converters are cali­brated in the production line.

UPP8M

RH-14 uses UPP8M ASIC. The RAM size is 8M. The UPP ASIC is designed to operate in a DCT4 engine. The UPP processor architecture consists of both DSP and MCU processors.
Blocks
UPP is internally partitioned into two main parts:
The Processor and Memory System (i.e., Processor cores, Mega-cells, internal memories, periph­erals, and external memory interface). This is known as the Brain.
The Brain consists of the blocks: the DSP Subsystem (DSPSS), the MCU Subsystem (MCUSS), the emulation control (EMUCtl), the program/data RAM (PDRAM) and the Brain Peripherals–subsystem (BrainPer).
The NMP custom cellular logic functions. This is known as the Body.
The Body contains all interfaces and functions needed for interfacing other DCT4 base­band and RF parts. Body consists of following sub-blocks: MFI, SCU, CTSI, RxModem, AccIF, UIF, Coder, GPRSCip, BodyIF, SIMIF, PUP, and CDMA (Corona).

Flash Memory

Introduction
The RH-14 tranceivers use a 64-Mbit flash as its external memory. The VIO regulator is used as a power supply for normal in-system operation. An accelerated program/erase operation can be obtained by supplying Vpp of 12 volt to the flash device.
The device has two read modes: asynchronous and burst. The Burst read mode is utilized in RH-14, except for the start-up, when the asynchronous read mode is used for a short time.
In order to reduce the power consumpition on the bus, a Power Save function is intro­duced. This reduces the amount of switching on the external bus.
User Interface Hardware
LCD
Introduction
RH-14 uses a color GD51 96 x 65 full dot-matrix graphical display. The LCD module
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includes LCD glass, LCD COG-driver, spring connector, and metal frame. The LCD module is included with the lightguide assembly module.
Interface
SW and the control signals are from the UPP asic. The VIO and Vflash1 regulators supply the LCD with power. The LCD has an internal voltage booster and a booster capacitor is required between Vout and GND.
Pin 3 (Vss) is the LCD driver's ground. LCD is controlled by UI SW and control signals.
Booster capacitor (C302 1 uF) is connected between booster pin (Vout) and ground. The capacitor stores boosting voltage.
Keyboard
Introduction
The RH-14 keyboard follows the Jack III style.
PWR key is located on top of phone.
Power Key
All keyboard signals come from UPP asic, except pwr key signal, which is connected directly to UEM. Pressing of pwr key is detected so that switch of pwr key connects PWONX is of UEM to GND and creates an interrupt.
Lights
Introduction
RH-14 has LEDs for lighting purposes: two LEDs for keyboard and two LEDs for display. LED type is TBSF (white).
Interfaces
Both the display and keyboard lights are controlled through a shared LED driver with a constant current charge-pump circuit. The driver circuit is controlled by the Dlight signal from UEM. With appropriate SW, the driver can be PWM controlled for dimming purpose.
Technical Information
LED locates in hole and terminals are soldered on the component side of the module PWB. The LEDs have a white plastic body around the diode, and this directs the emitted light better to the UI-side.
The current for the LCD lights is limited by the resistor between the ISET pin of the LED driver and ground. For the keyboard lights, there are resistors in parallel.
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Vibra
Introduction
The vibra is located on D-cover and is connected by spring connectors on PWB. It is located in the left bottom side of the engine.
Interfaces
The vibra is controlled by the PWM signal VIBRA from the UEM. With this signal, it is possible to control both the frequency and pulse width of signal. Pulse width is used to control current when the battery voltage changes. Frequency control makes it possible to search for an optimum frequency to provide silent and efficient vibrating.
Audio Hardware
Earpiece
Introduction
The 13 mm speaker capsule that is used in DCT3 products is also used in RH-14.
The speaker is dynamic. It is very sensitive and capable of producing relatively high sound pressure at low frequencies.
Microphone
Introduction
The microphone is an electret microphone with an omnidirectional polar pattern. It con­sists of an electrically polarized membrane and a metal electrode which forms a capaci­tor. Air pressure changes (i.e., sound) move the membrane, which cause voltage changes across the capacitor. Becauce the capacitance is typically 2 pF, a FET buffer is needed inside the microphone capsule for the signal generated by the capacitor. Because of the FET, the microphone requires a bias voltage.
MIDI Speaker
Introduction
The speaker being used to generate MIDI ring tones is a 13mm SALT speaker. The SALT speaker is mounted in the D-cover, kept in position by a double adhesive gasket that is mounted on the front of SALT. The useful frquency range is approximately 340 Hz to 8KHz.
Battery
Phone Battery
Introduction
The battery for the 3560/3520 is the BLC-2 (Li-Ion 1000 mAh).
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1 (+)
2(BSI)
3(BTEM P)
4(GND)
CCS Technical Documentation System Module
Interface
The battery block contains BTEMP and BSI resistors for temperature measurement and battery identification. The BSI fixed resistor value indicates the chemistry and default capacity of a battery. BTEMP-resistor measures the battery temperature. Temperature and capacity information is needed for charge control. These resistors are connected to BSI and BTEMP pins of the battery connector. Phone has pull-up resistors (R202) for these lines so that they can be read by A/D inputs in the phone (see figure below). There also are spark gaps in the BSI and BTEMP lines to prevent ESD.
Figure 3: Battery Connections.
Batteries have a specific red line which indicates if the battery has been subjected to excess humidity. The batteries are delivered in a "protection" mode, which gives longer storage time. The voltage seen in the outer terminals is zero (or floating), and the battery is activated by connecting the charger. Battery has internal protection for overvoltage and overcurrent.
Figure 4: BLC-2 Battery contacts.
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System Module CCS Technical Documentation
Battery Connector
RH-14 uses string type connector. This makes it easier to assemble the phone in produc­tion; and connection between battery and PWB is more reliable.
Signal
#
name
1 VBAT VBAT I/O Vbat 3.1-5.2V Battery voltage
2 BSI UEM Out Ana Battery size indi-
3 BTEMP UEM Out Ana 40mA/
4 GND Gnd Ground
Connected from - to
Batt I/O
Signal properties A/D--levels--freq./timing
switch 400mA
Description / Notes
cator
Battery tempera­ture indicator
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