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Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 22.05.2002
PAGE 1 (17) Approved 1.0
SQX 00443-en MWy
Service Manual
Nokia 3510
NHM-8
Service Level 2
Copyright © Nokia Corporation. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved.
Copying, including reproducing, storing, adapting or translating, any or all of this material requires
the prior written consent of Nokia Mobile Phones. This material also contains confidential
information, which may not be disclosed to others without the prior written consent of Nokia Mobile
Phones.
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation
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Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 22.05.2002
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Introduction
The purpose of this document is to give Nokia service level 2 workshops aids to carry out
service for 3510. The use of this Service Manual is only for Nokia authorized service
partners additionally to other service documentation like Service Bulletins.
While every endeavor has been made to ensure the accuracy of this document, some
errors may exist. If you find any errors or if you have further suggestions, Nokia should
be notified. Please keep in mind also that this documentation is continuously being
updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance
including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF
ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS
ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A
PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER
ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is
worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and
alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year
2000 Compliant”.
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation
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Table of content
1. EXPLODED VIEW.................................................................................................................................... 5
2. BILL OF REPAIR...................................................................................................................................... 6
3. SW-UPDATE ..............................................................................................................................................8
4. GENERAL REPAIR INFORMATION ................................................................................................... 9
5. DISASSEMBLY INSTRUCTIONS ........................................................................................................10
6. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13
7. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14
8. ESD PROTECTION REQUIREMENTS............................................................................................... 15
9. SERVICE NOTES.................................................................................................................................... 16
10. GONOGO TESTER............................................................................................................................. 17
11. BATTERYTESTER ............................................................................................................................. 17
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation
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Nokia Mobile Phones Customer Care E&A
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Technical Services, Repair Concepts Confidential 22.05.2002
Change History
Originator Status Version No. Date Comments
MWy Draft 0.1 04.04.2002 Initial draft
MWy Approved 1.0 22.05.2002 approval
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation
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Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 22.05.2002
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1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation
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Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 22.05.2002
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2. BILL OF REPAIR
ITEM/
CIRCUIT
REF.
I003 6 6290107 SCREW 1.8X7.0 FE T6+
I004 1 4850247 DISPLAY ASSEMBLY
A901 1 9517120 BB SHIELD LID
I019 1 9517121 METAL FRAME ASSY
I018 1 5140067 SPEAKER+SPRING 103+-3DB 32R D13.2 (EARPIECE)
I006 1 5140243 SALT SPEAKER
I007 1 5409159 BOTTOM CONNECTOR (WITHOUT MICROPHONE)
I021 1 5140201 MICROPHONE -42dB +-3dB
I008 1 6800053 VIBRA MOT ASSY 1.3V 115MA 9500RPM
I009 1 9517122 SIM CARD SUPPORT
I010 1 5400253 BATTERY CONNECTOR
I014 1 9510854 RELEASE SPRING CLOSED
F100 1 5119019 SM FUSE F 1.5A 32V 0603 1.5A
QTY PART NO PART NAME
S300 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY
V301 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF
V302 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF
V308 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF
V309 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF
VARIANT PARTS
ITEM/
CIRCUIT
REF.
I001 1 9490588 A-COVER Assembly DARK BLUE
I001 1 9490590 A-COVER Assembly BURGUNDY
I001 1 9490589 A-COVER Assembly WHITE
I002 1 9794055 KEYMAT LATIN
I002 1 9794104 KEYMAT ARABIC
I002 1 9794107 KEYMAT CYRILIC
I002 1 9794105 KEYMAT GREEK
I002 1 9794106 KEYMAT HEBREW
I011 1 9790514 POWER KEY LIME GREEN
I017 1 9490585 B-COVER ASSEMBLY LIGHT BLUE
I017 1 9490587 B-COVER ASSEMBLY BURGUNDY
QTY PART NO PART NAME
I017 1 9490586 B-COVER ASSEMBLY GREEN
Service Manual 3510 Level 2 Copyright 2002 © Nokia Corporation