Nokia N-Gage Service Manual 04 nem4 servicetools

Nokia Customer Care
NEM-4 Series Transceivers

4 - Service Tools

Issue 2 09/2004 Copyright © 2004 Nokia Corporation
Company Confidential
NEM-4 Company Confidential
4 - Service Tools CCS Technical Documentation
Table of Contents
Page No
JBV-1 Docking Station and MJF-26 Adapter................................................................ 3
MJS-80 Module Jig........................................................................................................ 4
RJ-10 Soldering Jig........................................................................................................ 5
LRK-2 / 3 LGA component rework kits 1 & 2.............................................................. 6
MJS-76 PA LGA re-work jig (Product code 0770417)................................................. 8
FPS-8 Flash Prommer (Sales Pack) ............................................................................... 9
FPS-8C Parallel Flash Prommer (Sales Pack) ............................................................. 10
ACF-8 Universal Power Supply .................................................................................. 10
FLA-41 POS (Point Of Sale) Flash Loading Adapter ................................................. 11
FLC-2 DC Cable.......................................................................................................... 12
AXS-4 Service Cable................................................................................................... 13
XCS-1 Service Cable ................................................................................................... 13
SW Security Device PKD-1........................................................................................ 14
FPS-4S POS (Point Of Sale) Flash Device (Sales Pack)............................................ 14
PCS-1 Power Cable...................................................................................................... 15
XRF-1 RF Cable .......................................................................................................... 15
XRS-4 RF Cable .......................................................................................................... 16
XRS-11 RF Cable ........................................................................................................ 16
DAU-9S MBUS Cable................................................................................................. 17
CA-5S DC Cable.......................................................................................................... 17
XCS-4 Modular Cable ................................................................................................. 18
DA-10DS Printer Cable ............................................................................................... 18
SS-17 Dome Sheet Assembly Jig................................................................................. 19
Page 4-2 Copyright © 2004 Nokia Corporation Issue 2 09/2004
Company Confidential NEM-4
CCS Technical Documentation 4 - Service Tools

JBV-1 Docking Station and MJF-26 Adapter

The JBV-1 Docking Station has been designed for calibration and software update use.
The MJF-26 Docking Station Adapter makes signal connections to the phone. JBV-1 and MJF-26 are used as one unit.
JBV-1 main electric functions are:
adjustable VBATT calibration voltage, current measurement limit voltage ”VCHAR”, current measurement calibration current ”ICHAR”
adjustable ADC calibration voltage via BTEMP and BSI signal
BTEMP and BSI calibration resistor
signals from FBUS to the phone via parallel jig
control via FBUS or USB
Flash OK/FAIL indication
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.

Product code

JBV-1 Docking Station: 0770298
MJF-26 Docking Station Adapter: 0770567

View of MJF-26

Figure 1: MJF-26
Issue 2 09/2004 Copyright © 2004 Nokia Corporation Page 4-3
Company Confidential
NEM-4 Company Confidential
4 - Service Tools CCS Technical Documentation

MJS-80 Module Jig

The MJS-80 Module Jig is used for testing of the following modules:
User Interface
Baseband and RF on system module

Product code

MJS-80 Module Jig: 0770566

View of MJS-80

Figure 2: MJS-80
*Note: The nominal supply voltage for MJS-80 is +6.0 V.
The supply voltage must not exceed +12.0 V (min 5V).
(MJS-80 has overvoltage protection.)
For flashing with FPS-8 it is possible to bypass regulator (jumper).
Page 4-4 Copyright © 2004 Nokia Corporation Issue 2 09/2004
Company Confidential NEM-4
CCS Technical Documentation 4 - Service Tools

RJ-10 Soldering Jig

The Soldering Jig RJ-10 is used for soldering and as a rework jig for system module.

Product code

RJ-10 Module Jig: 0770542

View of RJ-10

Figure 3: RJ-10
Issue 2 09/2004 Copyright © 2004 Nokia Corporation Page 4-5
Company Confidential
NEM-4 Company Confidential
4 - Service Tools CCS Technical Documentation

LRK-2 / 3 LGA Component Rework Kits 1 & 2

Type designator Description Part code
LRK-2 (0273645) Kit 1
MJS-76 LGA Re-work Jig 0770417
SES-2 Stencil 0770415
SPS-2 Spreader 0770471
LRK-3 (0273646) Kit 2
SES-2 Stencil 0770415
SPS-2 Spreader 0770471

Rework procedure

Due to the large mechanical tolerance of the power amplifiers the following procedure is necessary:
1 Put power amplifier into the MJS-76 re-work jig, the PA should be placed in the
best fit location, this is determined by firstly placing it in the largest location if this is to large re-position the pa in the next size location, this should be carried out until the best fit location is found.
34
1
2
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