Nokia N96 Service Manual level 3-4

Nokia Customer Care

Service Manual

RM-247 (Nokia N96; L3&4)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 08/2008 A. Salo

RM-247

Page ii COMPANY CONFIDENTIAL Issue 1

RM-247 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-247

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-247 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-247

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-247 Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page vii

RM-247

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-247 Nokia N96; L3&4 Service Manual Structure

Nokia N96; L3&4 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Tuning Guide 4 RF troubleshooting 5 Camera Module Troubleshooting 6 TV troubleshooting 7 System Module Glossary

Issue 1 COMPANY CONFIDENTIAL Page ix

RM-247

Nokia N96; L3&4 Service Manual Structure

(This page left intentionally blank.)

Page x COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

1 — General Information

Issue 1 COMPANY CONFIDENTIAL Page 1 –1

RM-247

General Information

(This page left intentionally blank.)

Page 1 –2 COMPANY CONFIDENTIAL Issue 1

RM-247 General Information

Table of Contents

Product selection....................................................................................................................................................1–5

Product features and sales package.....................................................................................................................1–5

Mobile enhancements............................................................................................................................................1–8

Technical specifications...................................................................................................................................... 1–10

Transceiver general specifications ............................................................................................................... 1–10

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100)

phones................................................................................................................................................... 1–10

Battery endurance.......................................................................................................................................... 1–12

List of Tables

Table 1 Audio..........................................................................................................................................................1–8

Table 2 Car...............................................................................................................................................................1–9

Table 3 Data ............................................................................................................................................................1–9

Table 4 GPS........................................................................................................................................................... 1–10

Table 5 Messaging............................................................................................................................................... 1–10

Table 6 Power...................................................................................................................................................... 1–10

Table 7 Carrying................................................................................................................................................... 1–10

List of Figures

Figure 1 View of RM-247........................................................................................................................................1–5

Issue 1 COMPANY CONFIDENTIAL Page 1 –3

RM-247

General Information

(This page left intentionally blank.)

Page 1 –4 COMPANY CONFIDENTIAL Issue 1

RM-247 General Information

Product selection

RM-247 is a WCDMA/GSM dual mode handportable phone, supporting EGSM850/900/1800/1900, WCDMA 2100/900 and DVB-H.

RM-247 is a 3GPP Release 5 terminal supporting WCDMA/HSDPA, EGPRS and GPRS data bearers. For WCDMA HSDPA the maximum bit rate is up to 3.6 Mbps for downlink and 384 kbps for uplink with simultaneous CS speech or CS video (max. 64 kbps). For 2G and 2.5G networks the RM-247 is a Class A EGPRS DTM MSC 11 which means a maximum download speed of up to 236.8 kbps simultaneously with speech or Class B EGPRS MSC 32 which means a maximum download speed of up to 296kbit/s with EGPRS, and up to 107kbit/s with GPRS. According to GSM standard 05.05 it responds to class 4 (max. 2W) in GSM 850 and EGSM 900 class 1 (1W) in DCS 1800 and class 1 in PCS 1900. RM-247 supports EGPRS (EDGE) class B as well as Bluetooth 2.0 EDR standard.

RM-247 is an MMS (Multimedia Messaging Service) enabled multimedia computer with a large 2.8’’ QVGA (240 x 320 pixels) TFT colour display. The MMS implementation follows the OMA MMS standard release 1.2. The Browser is a highly advanced internet browser also capable of viewing operator domain XHTML Mobile Profile (MP) content.

RM-247 supports two-way video calls with two integrated cameras, one on the front and one on the back. The main camera is a 5 Megapixel auto focus camera. The secondary VGA camera is for video calls.

RM-247 uses Symbian 9.3 operating system and supports MIDP Java 2.0 & CLDC1.1, providing a good platform for compelling 3rd party applications.

Figure 1 View of RM-247

Product features and sales package

Imaging

Main camera:

• Sensor: CMOS, 5 megapixel

• Carl Zeiss Optics: Tessar™ lens

• F number/Aperture: F2.8

• Focal length: 5.2 mm

31.8 mm (35 mm equiv.)

• Focus range: 10 cm ~ infinity

• Macro focus distance: 10-50 cm Video:

• Video resolution: up to VGA at 30 fps

Issue 1 COMPANY CONFIDENTIAL Page 1 –5

• Audio recording: AAC (AMR for MMS)

• Video stabilization

• Video clip length: 59 min 59 sec

• Video file format: .mp4 (default), .3gp (for MMS)

• White balance: automatic, sunny, cloudy, incandescent, fluorescent

• Scene: Auto, Night

• Colour tone: normal, sepia, B&W, vivid, negative

• Zoom (optical/digital): 1x / up to 10x (VGA 4X)

Photo:

• Still image resolutions: up to 5 megapixel: 2592 x 1944

• Still image file format: JPEG/EXIF

• Auto focus

• Auto exposure: center weighted AE

• Image orientation: automatic

• Exposure compensation: +2 ~ -2EV at 0.5 step

• White balance: automatic, sunny, cloudy, incandescent, fluorescent

• Scene: auto, sports, portrait, close-up, landscape, night, user defined

• Colour tone: normal, sepia, B&W, vivid, negative

• Zoom (digital): up to 20x (5Mpix 6X)

Other camera features:

• LED flash and recording indicator

• Front camera, VGA (640 x 480) sensor

RM-247

General Information

Edit

• On device Photo editor and Video editor (manual & automatic)

View

• Large 2.8” LCD QVGA (240 x 320 pixels) TFT colour display

• Slideshow from Gallery

• Nokia XpressShare - share effortlessly from Gallery or after capture via Email, Bluetooth, MMS or IrDA

• Direct connection to TV via cable or WLAN (UPnP)

• Video call and video sharing support. (WCDMA services)

• Online Album : Image/Video uploading from Gallery

• Nokia XpressPrint – direct printing via USB (PictBridge), Bluetooth (BPP), and WLAN (UPnP), from memory card or via online printing

Store

• Nokia XpressTransfer – easy to transfer and organize photos and video between your device and a compatible PC

Page 1 –6 COMPANY CONFIDENTIAL Issue 1

RM-247 General Information

• Photoshop Album 3.0 Starter Edition (PC)

• Nokia Lifeblog (mobile & PC)

Music

• Digital music player: supports MP3/AAC/M4A/WMA with playlists

• Dedicated music keys

• OMA DRM 2.0 & WMDRM support for music

• Stereo FM radio (87.5-108MHz)

• Integrated stereo handsfree speakers

• Stereo headset HS-45 & music remote AD-54

Media

• Mobile TV experience with video streaming

• Full web browser support (HTML)

• Visual Radio™ support

Productivity

Messaging:

• E-mail (SMTP, IMAP4, POP3), MMS, SMS Office applications:

• Viewing of email attachments – .doc, .xls, .ppt, . pdf PIM:

• Contacts, calendar, to-do, notes, recorder, calculator, clock, converter Synchronization:

• Local/Remote (using SyncML)

• Data: Calendar, Contacts, To-do, Notes, E-mail

• PC Applications: Microsoft Outlook (98, 2000, 2002, 2003), Outlook Express, Lotus Organizer (5.0, 6.0), Lotus Notes (5.0, 6.0)

Call management:

• Call logs, speed dial, voice dialling (with SIND) and voice commands

• Nokia Push to Talk (OMA PoC)

Connectivity

• WLAN - IEEE802.11 g/b with UPnP support

• Micro USB type B interface with USB 2.0 full speed

• 3.5mm stereo headphone plug and TV out support (PAL/NTSC)

• Bluetooth wireless technology 2.0 with A2DP stereo audio

Add-on software framework

• Symbian 9.3 OS

• Nokia Series 60, 3rd edition, feature pack 2

• Java: MIDP2.0

• C++ and Java SDKs

Issue 1 COMPANY CONFIDENTIAL Page 1 –7

RM-247

General Information

Additional technical specifications

• Vibrating alert

• 3GPP Rel 5 compliant

• Speech codecs supported in WCDMA: AMR

• Speech codecs supported in GSM: FR AMR/HR AMR/EFR/FR/HR

• WCDMA HSDPA 2100 MHz with simultaneous voice and packet data (PS max speed DL/UL= 3.6Mbps/ 384kbps, CS max speed 64kbps)

• Dual Transfer Mode (DTM) support for simultaneous voice and packet data connection in GSM/EDGE networks. Simple class A, multi slot class 11, max speed DL/UL: 118.4/118.4kbits/s

• EGPRS class B, multi slot class 32, (5 Rx + 3 Tx / Max Sum 6), max speed DL/UL= 296 / 177.6 kbits/s

• GPRS class B, multi slot class 32 (5 Rx + 3 Tx / Max Sum 6), max speed DL/UL= 107 / 64.2 kbits/s

• GPS

• DVB-H receiver (470-750MHz)

Sales package

• Transceiver RM-247

• Travel charger (AC-5U)

• Battery (BL-5F)

• Music headset (HS-45)

• Video connectivity cable (CA-75U)

• Micro USB connectivity cable (CA-101)

Mobile enhancements

Table 1 Audio

Enhancement Type

Music headset HS-45 with AD-43 3.5mm stereo plug Basic headset HS-41 Stereo headset HS-48 Wireless headset HS-26W

Page 1 –8 COMPANY CONFIDENTIAL Issue 1

RM-247 General Information

Enhancement Type

Bluetooth headset BH-900

BH-800 STEREO BH-501 BH-601 MONO BH-200 BH-202 BH-207 BH-300 BH-302 BH-500 BH-600 BH-700

BH-801 Wireless stereo gateway AD-42W Music headphone HS-61 Advanced headphone HS-62 Music speaker MD-3 Mini speaker MD-4

Table 2 Car

Enhancement Type

Mobile charger DC-4 Wireless plug-in car handsfree HF-6W

HF-33W

HF-35W Car kit Nokia 616 Multimedia car kit CK-20W

Table 3 Data

Enhancement Type

Connectivity cable CA-101 Video connectivity cable CA-75U MicroSD card 128MB - 8GB

Issue 1 COMPANY CONFIDENTIAL Page 1 –9

Table 4 GPS

Enhancement Type

Wireless GPS module LD-4W Navigation pack LD-2

Table 5 Messaging

Enhancement Type

Digital pen SU-27W Wireless keyboard SU-8W

Table 6 Power

Enhancement Type

Battery 950mAh Li-ion BL-5F

RM-247

General Information

Travel charger AC-5U Charger adapter CA-44

Table 7 Carrying

Enhancement Type

Carrying case

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

Transceiver with BL-5F 950mAh li-ion battery back

(mm)

99 x 53 x 19-21 ~ 120 90

Weight (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100) phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII

(900) and WCDMA I (2100)

Page 1 –10 COMPANY CONFIDENTIAL Issue 1

RM-247 General Information

Parameter Unit

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925- 960 MHz WCDMA I (2100): 2110 - 2170 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA VIII (900): 880 - 915 MHz WCDMA I (2100): 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA VIII (900): -50 ... +24 dBm/0.01μW ...

251.2mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ...

251.2mW

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA VIII (900): 152 WCDMA I (2100): 277

Channel spacing 200 kHz

Issue 1 COMPANY CONFIDENTIAL Page 1 –11

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA VIII (900): 75 WCDMA I (2100): 75

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

RM-247

General Information

BL-5F 950 up to 160 min (WCDMA)

up to 210 min (GSM)

Charging times

AC-5

1h 30 min

up to 215 h (WCDMA & GSM)

Page 1 –12 COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

2 — Service Tools and Service

Concepts

Issue 1 COMPANY CONFIDENTIAL Page 2 –1

RM-247

Service Tools and Service Concepts

(This page left intentionally blank.)

Page 2 –2 COMPANY CONFIDENTIAL Issue 1

RM-247 Service Tools and Service Concepts

Table of Contents

Service tools............................................................................................................................................................2–5

CU-4.....................................................................................................................................................................2–6

FLS-5 ...................................................................................................................................................................2–7

FPS-10.................................................................................................................................................................2–7

FPS-21.................................................................................................................................................................2–8

FS-51...................................................................................................................................................................2–9

MJ-131.................................................................................................................................................................2–9

PK-1.....................................................................................................................................................................2–9

RJ-104 .............................................................................................................................................................. 2–10

RJ-105 .............................................................................................................................................................. 2–10

RJ-157 .............................................................................................................................................................. 2–10

RJ-159 .............................................................................................................................................................. 2–10

RJ-160 .............................................................................................................................................................. 2–11

RJ-169 .............................................................................................................................................................. 2–11

RJ-230 .............................................................................................................................................................. 2–11

RJ-93 ................................................................................................................................................................ 2–11

SA-141 ............................................................................................................................................................. 2–12

SB-6.................................................................................................................................................................. 2–12

SB-7.................................................................................................................................................................. 2–12

SS-100.............................................................................................................................................................. 2–12

SS-46................................................................................................................................................................ 2–12

SS-62................................................................................................................................................................ 2–13

SS-93................................................................................................................................................................ 2–13

ST-37................................................................................................................................................................ 2–13

ST-38................................................................................................................................................................ 2–13

ST-40................................................................................................................................................................ 2–13

ST-53................................................................................................................................................................ 2–14

ST-55................................................................................................................................................................ 2–14

ST-59................................................................................................................................................................ 2–14

SX-4.................................................................................................................................................................. 2–14

Cables.................................................................................................................................................................... 2–14

CA-101.............................................................................................................................................................. 2–15

CA-112DS ......................................................................................................................................................... 2–15

CA-128RS ......................................................................................................................................................... 2–15

CA-31D ............................................................................................................................................................. 2–16

CA-35S.............................................................................................................................................................. 2–16

CA-89DS ........................................................................................................................................................... 2–16

PCS-1................................................................................................................................................................ 2–17

XCS-4 ................................................................................................................................................................ 2–17

XRF-1................................................................................................................................................................ 2–17

XRS-6................................................................................................................................................................ 2–17

Service concepts .................................................................................................................................................. 2–18

POS (Point of Sale) flash concept .................................................................................................................. 2–18

Flash concept with FPS-10............................................................................................................................. 2–19

CU-4 flash concept with FPS-10..................................................................................................................... 2–20

Flash concept with FPS-10 and JBT-9 ........................................................................................................... 2–21

Flash concept with SS-46 and CA-89DS ........................................................................................................ 2–22

Flash concept with SS-62 and CA-89DS ........................................................................................................ 2–23

Flash concept with FPS-10, SS-62 and JBT-9................................................................................................ 2–24

Flash concept with FPS-10, SS-62 and SB-7 ................................................................................................. 2–25

Issue 1 COMPANY CONFIDENTIAL Page 2 –3

RM-247

Service Tools and Service Concepts

Module jig service concept............................................................................................................................ 2–26

Module jig service concept with JBT-9 and smart card reader.................................................................. 2–27

Module jig service concept with JBT-9 ......................................................................................................... 2–28

RF testing concept with RF coupler .............................................................................................................. 2–29

Service concept for RF testing and RF/BB tuning........................................................................................ 2–30

List of Tables

Table 8 Attenuation values ................................................................................................................................ 2–15

List of Figures

Figure 2 Basic flash concept with FPS-10.......................................................................................................... 2–19

Figure 3 CU-4 flash concept with FPS-10........................................................................................................... 2–20

Figure 4 Flash concept with FPS-10 and JBT-9 ................................................................................................. 2–21

Figure 5 Flash concept with SS-46 and CA-89DS .............................................................................................. 2–22

Figure 6 Flash concept with SS-62 and CA-89DS .............................................................................................. 2–23

Figure 7 Flash concept with FPS-10, SS-62 and JBT-9...................................................................................... 2–24

Figure 8 Flash concept with FPS-10, SB-7 and JBT-9........................................................................................ 2–25

Figure 9 Module jig service concept .................................................................................................................. 2–26

Figure 10 Service concept with JBT-9 and smart card reader......................................................................... 2–27

Figure 11 Module jig service concept with JBT-9 ............................................................................................. 2–28

Figure 12 RF testing concept with RF coupler.................................................................................................. 2–29

Figure 13 Service concept for RF testing and RF/BB tuning............................................................................ 2–30

Page 2 –4 COMPANY CONFIDENTIAL Issue 1

RM-247 Service Tools and Service Concepts

Service tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-247. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

Issue 1 COMPANY CONFIDENTIAL Page 2 –5

RM-247

Service Tools and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

• software controlled via USB

• EM calibration function

• Forwards FBUS/Flashbus traffic to/from terminal

• Forwards USB traffic to/from terminal

• software controlled BSI values

• regulated VBATT voltage

• 2 x USB2.0 connector (Hub)

• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and

other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

Page 2 –6 COMPANY CONFIDENTIAL Issue 1

RM-247 Service Tools and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable

Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set

up.

Issue 1 COMPANY CONFIDENTIAL Page 2 –7

Service Tools and Service Concepts

FPS-21 Flash prommer

FPS-21 sales package:

• FPS-21 prommer

• AC-35 power supply

• CA-31D USB cable

FPS-21 interfaces:

Front

• Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

• SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

• DC power input For connecting the external power supply (AC-35).

• Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

• One USB B type device connector (USB2) For connecting a PC.

• Phone connector Service cable connection for connecting Flashbus/FLA.

• Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

• Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

Note: FPS-10 can be used for flashing instead of FPS-21 if

necessary.

RM-247

Page 2 –8 COMPANY CONFIDENTIAL Issue 1

+ 204 hidden pages