NOKIA n93 service manual-1,2

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CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL

SERVICE MANUAL

Level 1&2

Approved 7.0

MGR

05.Nov.2007

RM-55

RM-153

Transceiver characteristics:

Band:

- RM-55: Dual Mode phone for EDGE/GSM 900/1800/1900MHz +

WCDMA2100 (Band I)

- RM-153: GSM phone for EDGE/GSM 900/1800/1900MHz

Camera: 3,2 Megapixel (2048x1536)

Sub camera: CIF (352 x 288) sensor

Display: • Active matrix 2.4” QVGA color display with wide 160 °

viewing angle: 320 x 240 pixels, up to 262,144 colors

1.1” second display: 128 x 36 , up to 65,536 colors

TV out: Via Pop-Port™ connector

WLAN (RM-55 only)

Bluetooth

IrDA

FM radio

Connector: Pop-Port™ connector

Memory Card: miniSD up to 2GB

Transceiver with BP-6M Li-Ion battery pack

Talk time Standby Note

GSM: up to 5.1h

WCDMA: up to 3.7h

up to 10 days

Depends on network

parameters

Environmental characteristics:

• Lead-free soldered

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TABLE OF CONTENTS

INTRODUCTION 1. 3 EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK 2. 4 EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK 3. 5 COMPONENT OVERVIEW 4. 6 SERVICE DEVICES 5. 7 SW-UPDATE 6. 9 UPPER BLOCK - DISASSEMBLY 17. 0 UPPER BLOCK - ASSEMBLY 18. 7 LOWER BLOCK - DISASSEMBLY 29. 5 LOWER BLOCK - ASSEMBLY 310. 2 LEGEND FOR QUICK TROUBLE SHOOTER 311. 9 QUICK TROUBLE SHOOTER PART 1 412. 0 QUICK TROUBLE SHOOTER PART 2 413. 1 QUICK TROUBLE SHOOTER PART 3 414. 2 QUICK TROUBLE SHOOTER - ZOOMS PART 1 415. 3 QUICK TROUBLE SHOOTER - ZOOMS PART 2 416. 4

Page

QUICK TROUBLE SHOOTER - ZOOMS PART 3 417. 5 QUICK TROUBLE SHOOTER - ZOOMS PART 4 418. 6 QUICK TROUBLE SHOOTER - ZOOMS PART 5 419. 7 QUICK TROUBLE SHOOTER - ZOOMS PART 6 420. 8 QUICK TROUBLE SHOOTER - ZOOMS PART 7 421. 9 QUICK TROUBLE SHOOTER - ZOOMS PART 8 522. 0

CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 10.Mai.2006 Initial draft

Approved 1.0 12.Jun.2006 Approval

Approved 2.0 30.Jun.2006 Component overview updated/QTS implemented

Approved 3.0 10.Jul.2006 RM-153 added

Approved 4.0 17.Jul.2006 Mistake in chapter naming corrected

Approved 5.0 29.Aug.2006 POS Concept corrected, New toolkit V2 added

Approved 6.0 12.Sept.2007 Exploded view Lower Block update; NOL, -Battery Test, -GONOGO Test,

Pathfinder, -General Instruction removed

Approved 7.0 05.Nov.2007 Exploded view update (I0020 belongs to A2 Assy)

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INTRODUCTION1.

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

mailto:cc-ts-rc.documentation@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.

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EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK2.

Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

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EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK3.

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COMPONENT OVERVIEW4.

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SERVICE DEVICES5.

FLS-4S incl. ACF-8, Driver and User Guide

Dongle and flash device incorporated into one package, developed specifically for POS use.

Approved 7.0

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05.Nov.2007

ACF-8

Universal Power Supply is used to power FLS-4S.

Travel Charger AC-4

Small and lightweight charger for fast charging of your phone battery.

Internal Battery BP-6M

Inserted under the back cover, this Li-Ion battery provides power in a lightweight package.

Headset HS-23

Small and lightweight stereo headset with handsfree call handling, volume control, push to talk support, and comfortable earpieces for listening to the FM radio or music player.

CA-53

Service Cable to connect the PC with the Pop-Port™ connector.

RJ-80

Soldering Jig

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Lead-free Solder Wire

Mandatory for lead-free products (Level 2 only).

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on NOKIA Online.

Approved 7.0

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05.Nov.2007

Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.

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SW-UPDATE6.

Flash Concept – (Point of Sales)

To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on

NOKIA Online.

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UPPER BLOCK - DISASSEMBLY7.

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1. Needed tools: The SRT-6, the SS-93, metal tweezers, angled tweezers, a dental pic, a torx driver with a torx plus size 6 bit, and a torx plus driver size 6.

3. Ensure that no battery is inserted before going on.

2. Cover all windows with a plastic lm.

4. Pry open the Sub Display Window with the SRT-6.

5. Do not use it again.

6. Undo the screw and remove it.

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7. Slide along the sides of the Flip C-Cover Assembly, open the two clips as shown.

9. Protect the Sub Display with a plastic lm.

8. Remove the Flip C-Cover assembly.

10. Carefully lever up the ex connector of the display.

11. Gently unlock the snaps of the Sub Display.

12. Unscrew the four torx plus size 6 screws and remove them.

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13. Unlock the plastic hooks of the Flip Frame.

15. Lift out the glued in IHF Slim.

14. Remove the Magnet.

16. Carefully lever up the CIF Camera ex connector.

17. Remove the CIF Camera.

18. Lever up the Flip PWB Module.

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19. Now the glued in Earpiece can be removed easily.

21. Gently lever up the connector with the dental pic.

20. Open this ex connector evenly.

22. Undo both screws and remove them.

23. Open the assembly and remove the protection lm.

24. Push out the Flip A-Cover together with the Main Display.

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25. Protect the display with a plastic lm.

27. Remove the IR Window.

26. Carefully lever out the Flip Soft Keymat.

28. Pull out the Flip Corner Bumper.

29. Mind the cables while removing the Detector Holder with tweezers.

30. Use the angled tweezers for levering out the connector as shown.

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31. Unscrew both torx size 6 screws and discard them.

33. Carefully separate the parts, mind the switch of the Flip PWB Module.

32. Always use new screws when reassemble.

34. Peel off the Flip Frame Adhesive Tape with tweezers.

35. Ensure that no residues remain.

36. Gently peel up the glued Flip PWB Module with the SS-93.

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37. Release the latches of the Capture Key Cover Module.

39. Now the Capture Key Cover Module can be removed easily.

38. Use the SS-93 to unlock all snaps.

40. Remove the Capture Key Button, Spring and the Zoom Key Lever.

41. Now the disassembly procedure is complete.

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UPPER BLOCK - ASSEMBLY8.

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1. Align the Zoom Key Lever into the Capture Key Cover Module as shown.

3. Set the recess of the Zoom Key Lever in position shown.

2. Place the spring and the Capture Key Button.

4. Position the Capture Key Cover Module and press it down quickly.

5. Check the functionality of the Zoom Key Lever before continue.

6. Now push the cover into the correct position.

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7. Use new adhesives before placing the Flip PWB Module.

9. Hold the switch in position shown and align the hinge over the Flip B-Cover.

8. Align the Flip PWB Module to the guides and smooth it down evenly.

10. Insert two new screws.

11. Fit the torx size 6 bit and set the correct torque.

12. Apply the torque to both screws.

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13. Place the switch in position shown.

15. Close the connector while pushing from behind the Flip PWB Module.

14. Slot the smaller connector through the Flip B-Cover.

16. Place the Detector holder.

17. Insert the Flip Corner Bumper.

18. And the IR Window.

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19. Carefully place the Flip Soft Keymat. The snaps are very delicate and can break easily.

21. Fit the Flip A-Cover Assembly, beginning from the bottom side.

20. Remove the protection lm from the Main Display. Slot the ex foil through the Flip B-Cover.

22. Click all snaps into their places.

23. Close the assembly. Insert both screws.

24. Set the correct torque.

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25. To prevent destroying the plastic threats, turn the screws left rst, then tighten them with the correct torque.

27. Close the connectors.

26. Check if there is no gap remaining between Flip A-Cover Assy and Flip B-Cover.

28. Always use a new Gasket when replacing the Earpiece.

29. Mind the alignment tap of the Earpiece.

30. Gently t the Flip PWB Module.

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31. Insert the CIF Camera, close the connector.

32. Use a new Gasket when replacing the IHF Speaker.

32. Stick a new Flip Frame Adhesive Tape. Smooth it down evenly and remove the protection lm.

33. Mind the spring contacts while handling the IHF Speaker.

34. Note the alignment tap while positioning the IHF Speaker.

35. Insert the Magnet.

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36. Place the Flip Frame, mind the correct positioning.

38. Set the correct torque.

37. Insert the screws.

39. Tighten the four screws.

40. Insert the SUB Display.

41. Close the connector.

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42. Place the Flip C-Cover, beginning from the top.

44. Insert the screw.

43. Push it down evenly.

45. Tighten it with the correct torque.

46. Cover the Main Display with a plastic lm.

47. Place a new Sub Display Window, smooth it down evenly.

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LOWER BLOCK - DISASSEMBLY9.

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1. Needed tools: The SRT-6, the SS-93, metal tweezers, a dental pic, the torque driver with a torx plus and a torx size 6 bit, a torx plus and a torx driver size 6 and a DC plug.

3. Carefully pry open the Bezel S60 with the SRT-6 and remove it. Do not use it again.

2. Cover all windows with a plastic lm. Remove the battery if it is inserted.

4. Lever out the Keymat S60.

5. Release the adhered Logo Label with the SRT-6.

6. Carefully lift up the glued in Bezel ITU. Do not use it again.

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7. Remove the Keymat.

9. Remove the six torx plus size 6 screws in the order shown.

8. Open the SIM Flap and remove it as shown.

10. Carefully pry open the snaps of the Grip A-Cover with the SS-

93.

11. Separate the Grip B-Cover.

12. Push out the SD Bung Painted.

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13. Ease out the Antenna Assy with the SS-93 carefully and remove it. The parts can be separate.

15. Carefully release the metal latches of the SDSIM Support Frame with the dental pic on both sides.

14. Hold down the Antenna Cover while lifting the Grip B-Cover.

16. Lift up the SDSIM PWB Module.

17. Disconnect the Flex foil connector.

18. Bend out the metal latch as shown.

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19. Separate the SDSIM PWB.

21. Carefully lever out the connectors as shown with the dental pic.

20. Carefully lift out the Camera unit, mind that the coax cables are still connected.

22. Unlock both latches of the Camera Bezel Assembly. These clips are very delicate and can be broken easily.

23. Remove the Camera Bezel Assembly.

24. Unlock the metal latches of the Camera Shield Frame Assembly.

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25. Remove the Camera IF PWB Module.

27. Cover the lens with a plastic lm.

26. Peel up the Camera Cushion.

28. Gently pry open the connector evenly with the dental pic as shown.

29. Also open the smaller connector.

30. Disconnect the ex foil connector evenly.

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31. The POP Port Bung can now be removed.

33. Gently unlock both snaps of the Harness Holder Grip.

32. Use the DC Plug to remove the DC Jack.

34. Lever it out with the SS-93.

35. Undo both Torx size 6 screws and discard them.

36. Always use new screws when reassemble.

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37. Bring the unit into position shown and separate the parts.

39. Remove the Side Keys.

38. Unlock the snaps of the Grip A-Cover and separate the parts.

40. Gently bend open the Mic Clip. Never touch the surface of the microphones.

41. The disassembling procedure is now complete.

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LOWER BLOCK - ASSEMBLY10.

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1. Place the Mic Clip, do not touch the microphones.

3. Place the UI Frame into the Grip A-Cover.

2. Insert the Side Keymat.

4. Bring the parts in position shown.

5. Insert the new torx size 6 screws.

6. Set the correct torque.

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7. Apply the correct torque to both screws.

9. Place the DC Jack into its compartment.

8. Insert the Harness Holder Grip.

10. Mind the guides while placing the Engine Module.

11. Close the ex connector.

12. Carefully position and lock the connectors of the Hinge cables.

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13. Connect the Camera IF Module.

15. Shift the Camera Cushion into its correct position.

14. Place the Camera Shield Frame Assembly.

16. Insert the assembly into the Camera Bezel Assembly.

17. Now connect the Camera Module. Mind the correct positioning of the connectors.

18. Ensure the correct positioning of the cables while placing the Camera Module into its housing.

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19. Slot the ex foil through the SDSIM Support Frame.

21. Close the ex foil connector.

20. Position the SDSIM PWB as shown.

22. Place the SDSIM PWB Module and click the latches into their places.

23. Click the Antenna Cover into its place.

24. Insert the Antenna Assembly into the Grip B-Cover.

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25. Place the SD Bung Painted.

27. Insert the screws.

26. Position the Grip B-Cover over the Assembly.

28. Set the correct torque.

29. To prevent destroying the plastic threads, rst turn the screws left rst.

30. Then tighten them in the correct order shown.

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31. Position the SIM Flap.

33. Insert the Keymat ITU.

32. Place the Grip C-Cover Assembly, beginning from the bottom.

34. Use a new Bezel ITU to x the keymat.

35. Smooth it down evenly.

36. Place a new Logo Label.

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37. Position the Keymat S60.

39. Complete the Assembly with the POP Port Bung Painted.

38. And x it with a new Bezel S60.

40. At least check the windows for cleanness.

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LEGEND FOR QUICK TROUBLE SHOOTER11.

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QUICK TROUBLE SHOOTER PART 112.

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QUICK TROUBLE SHOOTER PART 213.

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13.1 FLASH/FLASH KEY (6)

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14.1 ZOOM/CAPTURE KEY (4)

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QUICK TROUBLE SHOOTER - ZOOMS PART 620.

15.1 ROTATOR SENSOR (5)

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16.1 MAIN DISPLAY (a) / ILLUMINATION (b) (6)

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QUICK TROUBLE SHOOTER - ZOOMS PART 721.

17.1 TOP KEYS (6)

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18.1 MAIN CAMERA (6)

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QUICK TROUBLE SHOOTER - ZOOMS PART 822.

19.1 SUB CAMERA (10)

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20.1 CARD READER (3)

NOKIA n93 service manual-1,2

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION1.

EXPLODED VIEW AND COMPONENT DISPOSAL - UPPER BLOCK2.

EXPLODED VIEW AND COMPONENT DISPOSAL - LOWER BLOCK3.

COMPONENT OVERVIEW4.

SERVICE DEVICES5.

SW-UPDATE6.

UPPER BLOCK - DISASSEMBLY7.

UPPER BLOCK - ASSEMBLY8.

LOWER BLOCK - DISASSEMBLY9.

LOWER BLOCK - ASSEMBLY10.

LEGEND FOR QUICK TROUBLE SHOOTER11.

QUICK TROUBLE SHOOTER PART 112.

QUICK TROUBLE SHOOTER PART 213.

QUICK TROUBLE SHOOTER PART 314.

QUICK TROUBLE SHOOTER - ZOOMS PART 1 15.

QUICK TROUBLE SHOOTER - ZOOMS PART 216.

QUICK TROUBLE SHOOTER - ZOOMS PART 317.

QUICK TROUBLE SHOOTER - ZOOMS PART 418.

QUICK TROUBLE SHOOTER - ZOOMS PART 519.

QUICK TROUBLE SHOOTER - ZOOMS PART 620.

QUICK TROUBLE SHOOTER - ZOOMS PART 721.

QUICK TROUBLE SHOOTER - ZOOMS PART 822.