Nokia N90 Service Manual level 1-2

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n90
RM-42
Transceiver characteristics:
Band: Tri-band phone for GSM 900/1800/1900MHz/
WCDMA 2100MHz
Camera: Integrated SVGA camera 2,0 Megapixel
Display: - Outer Display:
65.536 colors, resolution 128 x 128 pixel
Inner Display:
352 x 416 pixel
Bluetooth
MMC
Connector: Pop-Port connector
Transceiver with BL-5B 760mAh Li-Ion battery pack
Talk time Standby Note
Up to 3h Up to 12days
Environmental characteristics:
Lead-free soldered
Active matrix color display with
With 262.144 colors, resolution
Depends on
network
parameters
SERVICE MANUAL
Service Level 1&2
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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TABLE OF CONTENT
1.
INTRODUCTION...................................................................................................................................................................................3
2. GENERAL REPAIR INFORMATION.....................................................................................................................................................4
3. PATHFINDER FOR WORKSHOP STAFF.............................................................................................................................................5
4. EXPLODED VIEW AND COMPONENT DISPOSAL .............................................................................................................................6
5. SPARE PARTS OVERVIEW ..................................................................................................................................................................7
6. SPARE PARTS LIST..............................................................................................................................................................................8
7. SERVICE TOOLS....................................................................................................................................................................................9
8. SW-UPDATE...................................................................................................................................................................................... 11
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Page
9. DISASSEMBLY INSTRUCTIONS....................................................................................................................................................... 12
9.1 LOWER BLOCK ............................................................................................................................................... 12
9.2 UPPER BLOCK................................................................................................................................................. 17
9.3 UPPER BLOCK................................................................................................................................................. 20
10. LEGEND FOR QUICK TROUBLE SHOOTER................................................................................................................................. 22
11. QUICK TROUBLE SHOOTER PART 1.......................................................................................................................................... 23
12. QUICK TROUBLE SHOOTER PART 2.......................................................................................................................................... 24
13. CAMERA GONOGO TEST ............................................................................................................................................................. 25
14. BLUETOOTH................................................................................................................................................................................. 26
15. GONOGO TEST............................................................................................................................................................................. 27
16. BATTERY TEST............................................................................................................................................................................. 27
17. FORWARDING OF REPAIRS ....................................................................................................................................................... 28
18. ESD PROTECTION REQUIREMENTS........................................................................................................................................... 29
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 10.06.2005 Initial draft
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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1. INTRODUCTION
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
1. MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
2. POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE
3. WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
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Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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2. GENERAL REPAIR INFORMATION

In this section the technician will get some general hints how to carry out repairs:
o To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com
Phones, by selecting the Phone Model.
o Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and
connecting your wristband.
o Use gloves to avoid corrosion and fingerprints. o Protect windows and displays with a film to avoid dust and scratches. o When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth). o When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a
glass fiber pencil because it scratches the surface and will lead later on to corrosion.
o Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they
are not soldered.
o When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency
leakage can have an influence on the device.
o Always use original NOKIA spare parts. o Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered
connectors or switches) and resolder them if necessary (Level 2 only).
o Remove redundant soldering flux after repair. o Meet the torque requirements when assembling the unit (see also the document “torques for transceiver
assembly” on NOKIA Partner Web Site/NOKIA Online).
o Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains
about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction.
o A SIM card is needed for all GoNoGo tests. o When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the
appropriate part code from the assembly, if needed.
o Please be aware that some malfunctions could be software related and solved by an update.
o There are several documents available on NOL, which have to be followed:
o First, take care for the latest content pages of Service Bulletins, which are always available for each folder on
NOKIA Online. This is also important to recognize, if existing documents have become invalid.
o The service level indicator at the bottom of each document tells the appropriate destination.
Downloads > Support Library >
1. Instructions
2. General Service Bulletins
3. Product related documents
4. Spare Part Service Bulletins
5. Service Tools Service Bulletins
6. Common Software Service Bulletins etc,…
Use General SB-217 as a reference or overview.
Please also check NOKIA Online (NOL) for latest news and files on a regular basis.
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-->Support-->
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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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3. PATHFINDER FOR WORKSHOP STAFF

In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online content, like video clips or interactive tutorials.
It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible. When logged into NOL you can also find needed information in different folder like:
Support Library
Phones
Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online
Former NOKIA CarePoint content, such as
Online Troubleshooting
Product information
Videos – Disassembly/Assembly
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with the purpose of serving different multimedia
Service Manuals Service Bulletins Software Repair Information
can be found on
NOKIA Online
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NOKIA Online
Care Services
Training
Phone Models
Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone:
Overview & Guides
Basic information about the
phone, features and technologies
To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix packages or Service Manuals only once and distribute it internally for further use.
Disassembly & Assembly
Instructions how to disassemble
and assemble the phone
Step-by-step instructions on how to locate and repair the most common
Troubleshooting
problems with the phone
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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4. EXPLODED VIEW AND COMPONENT DISPOSAL

Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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5. SPARE PARTS OVERVIEW

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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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6. SPARE PARTS LIST
Please exchange this page (placeholder) with latest corresponding Service
Bulletins (spare parts, SWAP units and service tools) from NOL!
This will ensure, that you are using up-to-date order codes only.
Therefore Service Bulletins have to be checked from NOL on daily basis.
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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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7. SERVICE TOOLS
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FLS-4S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use.
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ACF-8 Universal Power Supply is used to power FLS-4S.
Internal Battery BL-5B Inserted under the back cover, this Li-Ion 760 mAh battery provides power in a lightweight package.
Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery.
Headset HDS-3 Small and lightweight stereo headset for handsfree functionality and listening to FM radio.
DKU-2 Service Cable is used to connect the phone with the PC.
RJ-89 Soldering Jig
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Lead-free Solder Wire Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit
NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No. 6901525 HoyaDastexArtiluxWeraWera 867/4 6IP; 50mm (Torx 6 PLUS®) Wera bit T6 867/4TX 6x50 Wera 867/1 5IP; 25mm (Torx 5 PLUS®) Wera bit T6 PLUS® 867/4TX 6IP FacomFacom T5 driver SP.14032 Facom T6 driver SP.14033 Facom slot screwdriver AEF. 2x35.E WetecWetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 KaiserWetec dental tool DEM83266/0 RS
micro fibre cloth MX304
gloves S, M, XL goggles AH166
bit T5 867/4TX 5x50
side cutter 416E
tweezers 7abb SA-ESD
Fototechnik airbrush 6315
Components Scissors 323-5732
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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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8. SW-UPDATE
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online.
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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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9. DISASSEMBLY INSTRUCTIONS
9.1 LOWER BLOCK
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1.) You need the following tools.
3.) Protect the inner side window, too.
5.) The glued B-Cover Trim covers two screws. Release and remove it with the SRT-6.
2.) Always protect the window with a plastic film.
4.) Unlock and remove the Battery Cover. Ensure that no Battery is inserted.
6.) Unscrew 2 screws. For assembly use a torque of
19 Ncm.
7.) Remove the C-Cover.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
8.) Remove the D-Cover. For Assembly: Align the snaps
at the top side first.
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9.) Two screws are covered by the I-Cover Trim. Use two SRT-6 to release this Trim.
11.) Release all plastic clips of the I-Cover with the SRT-6.
10.) Remove the two screws. For Assembly use a
torque of 19 Ncm.
12.) Take away the I-Cover.
13.) Fold the parts together and release the E-Cover. Start with the UPPER Block side.
15.) Now the E-Cover can be removed easily.
14.) Now release the E-Cover from the LOWER Block side with SRT-6.
16.) Lift up the Keymat vertically. Mind the guides
while assembly.
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17.) Remove the MMC Port Cover.
19.) Unlock the clips of the Retainer Plate.
21.) Remove the Joystick Hat.
18.) Lift up the Side Key Assy. Mind the Flex foil.
20.) Separate the Retainer plate from the Side Key Bezel Assy.
22.) One screw is located under a flex connector. Carefully open the flex connector with the SRT-6.
23.) Unscrew 4 screws in the shown order. For
assembly use the red marked order and a torque of 18 Ncm.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
24.) Lever up the BB Shield Assy at the guidance as shown.
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25.) Lift up the BB Shield Assy.
27.) Insert the SS-57 opening tool like shown.
29.) Pull the SS-57 vertically slightly to release the connector.
26.) Open the flex connector.
28.) Flip the SS-57 tool upwards.
30.) The Engine Module can now be removed.
31.) Release the H-Cover from the Hinge.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
32.) Release and remove the DC Jack with the appropriate DC Plug.
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33.) Lever out the Antenna with the SRT-6.
35.) Now the button isn’t fixed anymore and can be pushed down easily.
34.) Release the clip and shift the SIM Shield Release Button to the end position.
36.) Take away the Battery Cover Release Button. Mind the spring.
37.) Remove the Spring.
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9.2 UPPER BLOCK
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1.) Always protect the window with a plastic film.
3.) Unlock and remove the Battery Cover. Always ensure that no battery is inserted.
5.) Remove the 2 screws. For assembly use a torque of
19 Ncm.
2.) Protect the inner side window, too.
4.) The glued B-Cover Trim covers two screws. Release and remove it with the SRT-6.
6.) Unlock all clips of the B-Cover with the SRT-6.
For assembly only:
7.) Remove the B-Cover.
8.) Align the snaps at the top side first.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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9.) Protect the LCD with a plastic film.
11.) Remove the A-Cover Assy.
10.) Remove 2 Torx size 6 screws. For assembly use a
torque of 19 Ncm.
12.) Carefully release the Inner K2 LCD from adhesive.
13.) Turn the unit and protect the Outer LCD with a plastic film.
15.) Release the 4 Clips of the Display Shield.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
14.) Carefully remove the Flexfoil connector.
16.) Remove the Outer LCD.
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17.) Release the flex foil connector of the Inner K2 LCD.
19.) Release the connectors from one side first.
21.) Bend the Hinge carefully to release the Display Frame Moulding.
18.) Now the LCD can be removed.
20.) Prevent scratching the PWB while releasing both connectors.
22.) Take away the Display Frame Moulding.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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9.3 CAMERA BLOCK
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1.) Always protect the window with a plastic film.
3.) Position the camera part to 90 degrees.
2.) Unlock and remove the Battery Cover. Ensure that no Battery is inserted.
4.) The screws are hidden behind two glued Cosmetic Layers. Use new ones when reassemble.
5.) Peel up the Cosmetic Layer on both sides.
7.) Important: Mark the correct position before continue.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
6.) Release the 4 Torx size 5 screws. The camera window is located on the left side in this picture. For
assembly use the reverse order and a torque of 16 Ncm.
8.) Prevent mechanical stress to the cables and the connectors.
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9.) Open the flex connector carefully.
11.) Now the Camera can be removed. Prevent mechanical stress to the cables.
13.) Remove the Camera Socket.
10.) Lever out the Camera with the SRT-6.
12.) Disconnect the connector with the SS-57 tool.
14.) Push the LED Window with the SRT-6 inside.
15.) And pull the Camera Bezel upwards.
17.) Release the Audio Cavity with the SRT-6 carefully.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
16.) Unlock the small PWB carefully by pushing it into inner side carefully.
18.) Remove the Audio Cavity.
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10. LEGEND FOR QUICK TROUBLE SHOOTER

This legend is valid for all parts of the Quick Trouble Shooter
Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward.
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Only marked components ( e.g. I002
The start point of repair activities regarding the appeared fault symptoms.
Follow the arrows step by step
Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean if necessary.
Measure component for electrical functionality and change, if needed. (Level 2 only)
Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean with ESD brush only, if necessary.
No more actions possible send product to the appropriate service supplier with higher service level.
) can be changed.
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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11. QUICK TROUBLE SHOOTER PART 1

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Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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12. QUICK TROUBLE SHOOTER PART 2

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TIAL

13. CAMERA GONOGO TEST

Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth.
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Open the flip and press the red receiver button to reach the Home Menu
Select Gallery
Select Image & Video
Select Options
Select Go to Camera
Press and hold the Capture
Now press the Capture
This Image will be saved to Gallery into the Photos folder automatically.
Test was successful, if the Image appears on your Display. The camera is ok.
Select Gallery
Select Option
Select Delete
Select Yes and close the Inner LCD
key down halfway till the right side of the Inner LCD shows a green sign.
key fully to take a picture.
If the test is failed see Quick Trouble Shooter.
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14. BLUETOOTH
Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
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Reference unit, Bluetooth activated Test unit
Settings on the test unit:
Press the red End key to reach the Home Menu
From home menu, select the menu button
Select Options
If phone and SIM memory is empty, create one new entry.
Select Send
Select Via Bluetooth
If needed (for e.g. after a sw-update), enter a name for this device
Search window appears, if all Bluetooth devices in range will be displayed, the test is successful!
Press red End key to reach the Home Menu
Note: If the Bluetooth is activated, switch it off!
.
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15. GONOGO TEST
After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone.
Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type. Please refer to “Recommended Service Equipment” on NOKIA Online.
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Mobile Phone Tester
16. BATTERY TEST
A battery tester lets you test the capacity of NOKIA batteries.
Please refer to the actual information on NOKIA Online.
http://www.astratec.co.uk/
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
http://www.cadex.com/
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17. FORWARDING OF REPAIRS
When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004.
Always Protect the window with a protection film.
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Put the unit under the stretch film.
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Add repair documentation e.g. filled-in service note into the swap carton.
There are two different sizes of swap cartons for common mobile phones.
Fold the swap carton as shown in Spare Parts SB-004.
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18. ESD PROTECTION REQUIREMENTS

Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions.
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USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e. soldering station USE ESD clothes such as coat or frock
The video covers general issues concerning Electro-Static Discharge (ESD)
NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning
modules/displays
Service Manual n90 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
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