Nokia N82 Service Manual level 1-2

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SERVICE MANUAL

Level 1&2

RM-313 RM-314

Transceiver characteristics:

Band:

GSM: Quad-band 850/900/1800/1900MHz

RM-313: WCDMA: 2100MHz

N82 RM-313/RM-314

Service Manual Level 1&2

Display:

LCD: 6.096cm QVGA (2.4”) (240x320 pixel); 16.7M colors

Camera:

Camera: 5.0 Megapixel SMIA95, 6x digital zoom, Xenon Flash

Operating System:

Series 60

Connections:

Wireless: Bluetooth, WLAN

Connector: Micro USB Connector; AV Connector 3.5mm

Memory:

MicroSD™ (max 2GB)

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Transceiver with BP-6MT Li-Ion battery pack

Talk time Standby Note

up to 4.3h up to 9.4days

CONFIDENTIAL

Depends on network

parameters and

phone settings

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TABLE OF CONTENTS

CHANGE HISTORY 1. 3 COPYRIGHT 2. 3 WARNINGS AND CAUTIONS 3. 4 ESD PROTECTION 4. 4 CARE AND MAINTENANCE 5. 5 BATTERY INFORMATION 6. 5 PRODUCT CONTORLS & OVERVIEW 7. 6 EXPLODED VIEW 8. 7 LEVEL 2 SOLDER COMPONENTS 9. 8 SERVICE DEVICES 10. 9 SW-UPDATE 111. 0 DISASSEMBLY 112. 1 ASSEMBLY HINTS 113. 7

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CHANGE HISTORY1.

Status Version No. Date Comments

Draft 0.1 06.Nov.2007 Initial draft

Approved 1.0 14.Nov.2007 Approval

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manual@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

COPYRIGHT2.

Copyright © 2007 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability

and tness for a particular purpose, are made in relation to the accuracy, reliability or contents of this

document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT

This document is intended for use by qualied service personnel only.

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WARNINGS AND CAUTIONS 3.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

ESD PROTECTION4.

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

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CARE AND MAINTENANCE5.

This product is of superior design and craftsmanship and should be treated with care. The suggestions below

will help you to full any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modications or

attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory.

BATTERY INFORMATION6.

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery

or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a re! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

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PRODUCT CONTORLS & OVERVIEW7.

Ver. 1.0

N82 RM-313/ RM-314 Product Controls & Interfaces

Stereo speaker with

3D sound Effect

Micro USB port

Zoom/volume key

End key

Clear key C

Numeric keypad

Multimedia key

Charger connector

Memory card slot for a compatible microSD card

Xenon flash

Main camera for high

resolution (up to 5Mpix)

image capture and video

recording

Camera activation switch with lens cover

Call key

Power key

Light sensor

Nokia AV Connector (3.5mm) for

compatible headsets, headphones,

and TV-out cables

Secondary camera

with lower resolution

Selection keys

Menu key

5-Way key

Hereinafter referred to as the scroll key

Microphone

Review key

2-stage capture key for

autofocus, still image

capture, and video

recording

Stereo speaker with

3D sound Effect

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EXPLODED VIEW8.

= only available as assembly

Ver. 2.0

LIGHT SWAP PWB/ ENGINE MODULE (A3) I0009

UI MODULE (A1)

I0004

MICROPHONE (A1) I0005

EARPIECE (A2)

I0008

WINDOW ASSY

I0001

LCD AM 240x320 16MCO BRIXTON

I0002

MAIN FRAME (A2) I0007

D-COVER ASSY

I0027

C-COVER ASSY I0028

CONN CHR DIA 2.0mm (A4) I0022

ANTENNA CELLULAR ASSY (A4) I0021

CAMERA MOD 5M AF SHARK incl. FlexA I0013

FLASH HOLDER

I0014

FLASH MODULE I0015

CAPACITOR GROUNDING GASKET

I0016

= These parts can not be reused after removal.

N82 RM-313/ RM-314 EXPLODED VIEW

KEYMAT COVER I0003

A1=UI ASSY WT (I0004-I0005)

6xSCREW M1.8x6 I0006

WLAN SHIELD LID (A3) I0011

SD BUNG (A4)

I0023

B-COVER (A4) I0024

CAMERA REVEAL (A4)

I0025

LABEL PLATE (A4)

I0026

CONN AUDIO DC12V

DIAMETER 3.5mm (A4)

I0017

ANTENNA GPS ASSY (A4)

I0018

CAMERA GROUNDING SPRING (A4)

I0019

CAPACITOR ADHESIVE (A4)

I0020

TYPE LABEL (A3) (LEVEL 3&4 ONLY) I0012

WATER INGRESS LABEL (A4) (LEVEL 3&4 ONLY) I9998

IHF AMP SHILED LID (A3)

I0010

A2=MAIN FRAME ASSY (I0007-I0008)

A3=LIGHT SWAP PACKAGE (I0009-I0012) (LEVEL 3&4 ONLY)

A4=B-COVER W/T (I0017-I0026, I9998)

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

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LEVEL 2 SOLDER COMPONENTS9.

N82 RM-313/ RM-314 Components overview

Solder components only for LEVEL 2

G2200

F2000

S4401

S4400

S4403

J6212

J6213

S4402

S4416

X1420

X1400

V1156

V1155

V1154

V1153

X4401

X4402

Ver. 2.0

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SERVICE DEVICES10.

FLS-5 incl. ACF-8, Driver and User

Guide

Dongle and flash device incorporated into one package, developed specifi-

cally for POS use.

CA-101

Service Cable to connect the PC with

the Micro USB connector.

ACF-8

Universal Power Supply is used to

power FLS-5.

Travel Charger AC-4

Small and lightweight charger for

fast charging of your phone battery.

RJ-189

Soldering Jig

Internal Battery BP-6MT

Inserted under the back cover, this Li-Ion battery provides power in a

lightweight package.

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0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on NOKIA On-

Supplier or manufacturer contacts for tool re-order can be found in “Recom-

mended service equipment” docu-

CONFIDENTIAL

line.

ment on NOKIA Online.

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SW-UPDATE11.

Flash Concept – (Point of Sales)

To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on

NOKIA Online.

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DISASSEMBLY12.

1. Nokia N82 Disassembly. 2. You will need the Nokia Standard Toolkit version 2. Also refer to the General Mechanical Guideline Video.

3. Unlock and remove the C-COVER ASSY. Remove the battery

if inserted.

5. Move the opening tool to the shown place and open the next

snap.

4. Use the SS-93 to open the snaps of the WINDOW ASSY.

6. Now, open the snaps on the top of the WINDOW ASSY.

7. Continue on the other side. 8. The WINDOW is hooked into the MAIN FRAME ASSY. To open the hooks gently press down the WINDOW in the middle and remove it .

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9. Unlock all clips of the KEYMAT COVER. 10. Remove the KEYMAT COVER and discard it.

11. Unlock the bottom snaps of the UI Module. 12. Unlock both side snaps. Avoid damaging of the B-COVER.

13. Use the SS-93 as a lever and lift the UI MODULE from the

MAIN FRAME ASSY.

14. Turn the UI MODULE to the shown side..

15. ...and very carefully open the UI MODULE connector. 16. Remove the MICROPHONE and discard the UI MODULE.

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17. Carefully place the SS-93 between the LCD and the MAIN

FRAME ASSY in the marked place.

19. Gently open the LCD connector. 20. Undo the Torx PLUS size 6 screws in the order shown...

18. Very carefully lift the LCD from the MAIN FRAME.

21. ... and remove them. 22. Unlock the MAIN FRAME ASSY starting at the shown side.

23. Open the next snap. 24. Open the snap on the other side.

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25. Remove the MAIN FRAME ASSY from the B-COVER. 26. Remove the EARPIECE.

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27. Carefully open the FLASH MODULE CONNECTOR. 28. Gently lift the ENGINE MODULE from the B-COVER and remove it.

29. Carefully open the CAMERA connector. 30. Separate the CAMERA MODULE from the PWB.

31. Remove the DC-JACK with the DC-Plug. 32. Unlock the ANTENNA CELLULAR ASSY.

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33. Unlock the ANTENNA on the other side... 34. ...and remove it from the B-COVER.

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35. Use a 3.5mm headset plug to unlock the AUDIO CONNECTOR. 36. AUDIO CONNECTOR drops out by turning the B-COVER.

37. Carefully remove the CAMERA GROUNDING SPRINGS. 38. Unlock the FLASH HOLDER...

39. ...and remove it. 40. Unlock and remove the ANTENNA GPS ASSY.

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41. Carefully remove the CAPACITOR with the SS-93. 42. Remove the FLASH from B-COVER.

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43. Carefully remove the FLASH MODULE... 44. ...paying attention to the ex foil.

45. Remove the remaining adhesive. 46. Gently unlock the D-COVER ASSY with the SS-93.

47. Continue at the other side. 48. Move the D-COVER a bit to the left and remove it.

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ASSEMBLY HINTS 13.

1. Nokia N82 assembly hints. 2. You will need the Nokia Standard Toolkit version 2. Also refer to the General Mechanical Guideline video.

3. Place the D-COVER ASSY onto the B-COVER as shown... 4. ...and secure it by pressing the parts together.

5. Ensure that the keys are in the correct position. 6. Check the other side.

7. Ensure that the SD BUNG is tted correctly. 8. Fit the ANTENNA into the B-COVER and secure it by pressing it into place. Avoid bending the spring contacts.

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9. Check the condition of the adhesives. Replace if necessary. 10. Also check that no adhesive remains in the B-COVER.

11. Fit the FLASH MODULE by carefully pressing it into B-COVER.

Ensure that the ex foil is not bend or squeezed.

13. Place the FLASH HOLDER onto the FLASH... 14. ...and secure it by pressing into place.

12. Check the correct position of the ex connector.

15. Place the AUDIO CONNECTOR into the B-COVER... 16. ...and secure it.

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17. Place the ANTENNA CELLULAR ASSY into the B-COVER. 18. Press on the ANTENNA to secure it into place. Do not touch the spring contacts.

19. Press the other side of the ANTENNA into place. 20. Carefully t the CAMERA GROUNDING SPRINGS.

21. Check their correct positions. 22. Fit the DC- JACK before tting the PWB.

23. Check the mechanical condition of the spring contacts on

the ENGINE MODULE.

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CONFIDENTIAL

24. Carefully place the ENGINE MODULE onto the B-COVER.

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25. Take care to the FLASH connector when securing the PWB in

to the B-COVER.

27. Close the FLASH connector. 28. Fit the CAMERA MODULE.

26. Press the ENGINE MODULE into place. Take special care to the electric components.

29. Gently close the CAMERA connector. 30. Place the marked side of the EARPIECE onto the MAIN FRAME but under the metal gasket.

31. Fit the MAIN FRAME ASSY into the B-COVER. 32. Tighten the screws with a torque of 30Ncm in the order shown.

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33. Close the LCD connector. 34. Place the LCD onto the MAIN FRAME paying attention to the

LCD ex.

35. Close the UI MODULE connector. 36. Fit the UI ASSY into the B-COVER.

37. Place the KEYMAT COVER onto the UI MODULE... 38. ...and press it into place. Check that no gaps remain.

39. Check the mechanical condition of the WINDOW ASSY. 40. Check the other side.

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41. Pay attention to marked snaps of the WINDOW. They have

to be placed exactly onto the shown hooks.

43. Fit the WINDOW ASSY starting at the shown side. 44. Press the parts together.

42. The hook on other side on the MAIN FRAME.

45. Close the snaps on the other side and the top side. Check

that no gaps remain.

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Nokia N82 Service Manual level 1-2

Specifications and Main Features

Frequently Asked Questions

User Manual

CHANGE HISTORY1.

COPYRIGHT2.

Warnings and Cautions

ESD PROTECTION4.

CARE AND MAINTENANCE5.

BATTERY INFORMATION6.

PRODUCT CONTORLS & OVERVIEW7.

EXPLODED VIEW8.

LEVEL 2 SOLDER COMPONENTS9.

SERVICE DEVICES10.

SW-UPDATE11.

DISASSEMBLY12.

ASSEMBLY HINTS 13.