Nokia N800, RX-34 Service Manual

Nokia Customer Care

Service Manual

RX-34 (Nokia N800)

Mobile Terminal

Part No: 9250899 (Issue 2)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 2 06/2007 TSa

RX-34

Amendment Record Sheet

Page ii COMPANY CONFIDENTIAL Issue 2

RX-34 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 2 COMPANY CONFIDENTIAL Page iii

RX-34

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 2

RX-34 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 2 COMPANY CONFIDENTIAL Page v

RX-34

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 2

RX-34 Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 2 COMPANY CONFIDENTIAL Page vii

RX-34

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 2

RX-34 Nokia N800 Service Manual Structure

Nokia N800 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting 8 Camera troubleshooting 9 System Module 10 Schematics Glossary

Issue 2 COMPANY CONFIDENTIAL Page ix

RX-34

Nokia N800 Service Manual Structure

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Nokia Customer Care

1 — General Information

Issue 2 COMPANY CONFIDENTIAL Page 1 –1

RX-34

General Information

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RX-34 General Information

Table of Contents

RX-34 product selection.........................................................................................................................................1–5

RX-34 transceiver features ....................................................................................................................................1–5

Product and module list ........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–7

Technical specifications.........................................................................................................................................1–8

RX-34 device general specifications................................................................................................................1–8

Battery endurance.............................................................................................................................................1–8

Environmental conditions ................................................................................................................................1–8

List of Tables

Table 1 Batteries.....................................................................................................................................................1–7

Table 2 Chargers.....................................................................................................................................................1–7

Table 3 Car accessories ..........................................................................................................................................1–8

Table 4 Other accessories ......................................................................................................................................1–8

Table 5 Environmental conditions........................................................................................................................1–8

Table 6 Absolute maximum ratings .....................................................................................................................1–9

Table 7 DC characteristics......................................................................................................................................1–9

List of Figures

Figure 1 View of RX-34...........................................................................................................................................1–5

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RX-34

General Information

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RX-34 General Information

RX-34 product selection

The Internet Tablet offers an easy broadband access to the Internet over WLAN on a portable-size tablet. The Internet Tablet provides users new possibilities for Internet communications. In addition to web

browsing and emailing, you can do Internet calling and Instant messaging The product has an outstanding widescreen display that is optimal for viewing online content. There are two ways of creating the Internet connection; via WLAN or via Bluetooth using a mobile phone as

a modem.

Figure 1 View of RX-34

RX-34 transceiver features

Display and keypad features

• Color display, 16 bit (800x480, 65 536 colours), transmissive with backlight

• Display brightness Control bar with nine steps

• Graphical user interface with selectable themes

• Keys: 5 way scroll key (with select), Menu, Home, Esc, Full Screen, Zoom In and Out, Power

Connectivity

• WLAN 802.11b/e/g

• Bluetooth 2.0

• USB 2.0 high speed

Hardware characteristics

• Monoblock, BB5.0

Issue 2 COMPANY CONFIDENTIAL Page 1 –5

• Microphone and stereo speakers

• Function keys optimized for Internet use

• Integrated webcam

• Standing mode for on-table-use

• 180 MB internal mass storage

• Media expansion slot compatible with mini SD, SD, RS-MMC, MMC

• Led to indicate operation mode

User Interface

• 4.13” wide touch screen with 800x480 resolution

• On-screen full size virtual keyboard

SW features

Memory

• DDR RAM 128MB

• TI OMAP 2420

• Flash 256MB

• 128MB mini SD (sales package item)

• 2 internal memory card readers

Applications

• Web browser and email

• Always on-line

• VoIP and Instant Messaging with webcam

• News reader

• Media Player

• Active home view

• Network auto detect

• Contacts & presence

• OS upgrades

• Application downloading

• BT Keyboard support

RX-34

General Information

Downloadable applications

• IPTV

• UPnP remote controller

• GPS map application

• Games

• Other 3rd party applications

Sales package, inbox

• RX-34 device

• Battery

Page 1 –6 COMPANY CONFIDENTIAL Issue 2

RX-34 General Information

• Travel Charger

• Spare stylus

• 128 MB mini-SD card

• Data cable DKE-2

• User quide

• Basic stereo headset HS-48

• Mini-USB cable DKE-2

• Pouch

• Get started guide

• Legal and Warranty leaflet

Sales package, outbox

• Mobile charger

• Memory cards

• PC keyboard

• Standard 3.5” headphones

• USB mass storage devices

Product and module list

Module name Type code Notes

A-cover assembly B-cover assembly Battery cover Display module Electronic assembly 1QU Main PWB with components SW Module

Mobile enhancements

Table 1 Batteries

Battery Type

Battery 1500mAh Li-Po BP-5L

Table 2 Chargers

Chargers Type

Fast travel charger (Euro plug), 100- 240 Vac AC-4E Fast travel charger (US plug), 100- 240 Vac AC-4U Travel charger (multi-voltage), Brazil/Portugal AC-12EB Fast travel charger (UK plug), multi-voltage AC-4X

Issue 2 COMPANY CONFIDENTIAL Page 1 –7

Table 3 Car accessories

Car accessories Type

Mobile charger (EA, APAC, Americas) DC-4

Table 4 Other accessories

Other accessories Type

3-in-1 stylus pack

3.5 mm loudspeakers standard

3.5 mm headphones standard RS-MMCs and SD,Mini-SD, Micro-SD

Technical specifications

RX-34 device general specifications

RX-34

General Information

Unit Dimensions (L x W x T) Weight (g) Volume (cm3)

Browser 78 x 135 x 14 200 136cc

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BP-5L 1500 3 hours 7 days

Environmental conditions

Table 5 Environmental conditions

Environmental

condition

Normal operation Reduced performance

No operation or storage

Ambient temperature Notes

-10oC...+55oC

-20oC...-10oC

Specifications fulfilled

Operational for shorts periods only +55oC...+70oC <-40oC...>+85oC

No storage or operation: an attempt may damage the

phone.

Charging allowed Long term storage

-25oC...+50oC 0oC...+85oC

conditions

Page 1 –8 COMPANY CONFIDENTIAL Issue 2

RX-34 General Information

Table 6 Absolute maximum ratings

Signal Min Nom Max Unit Notes

Battery voltage (idle)

Battery voltage (active)

Charger input voltage

Signal Min Nom Max Unit Notes

VBAT 3.2 3.6 4.2 V 3.2V is cut off voltage

-0.3 +5.4 V Battery voltage maximum value is specified during charging is active

+5.4 V Battery voltage maximum value is

specified during charging is active

-0.3 +16V V

Table 7 DC characteristics

Temperature conditions

The Baseband module complies with the SPR4 Operating Conditions.

1) Operational temperature range (all specifications met within this range) –10°C...+55°C (2) Functional temperature range (Reduced performance) -25°C... -10°C and +55°C...+70°C (3) Storage temperature range: –40°C...+85°C

Humidity

Relative humidity range is 5...95%. The BB module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.

ESD immunity

ESD limits are +-8kV for galvanic contact and +-15kV for air discharge.

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RX-34

General Information

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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RX-34

Parts Lists and Component Layouts

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RX-34 Parts Lists and Component Layouts

Table of Contents

Exploded view.........................................................................................................................................................2–5

RX-34 exploded view ........................................................................................................................................2–5

RX-34 mechanical spare parts overview....................................................................................................2–6

Parts lists.................................................................................................................................................................2–7

Mechanical spare parts list...............................................................................................................................2–7

RX-34 component parts list..............................................................................................................................2–9

Component layouts ............................................................................................................................................. 2–27

RX-34 component layouts 1QU-13a.............................................................................................................. 2–27

List of Figures

Figure 2 Component layout-top 1QU-13a......................................................................................................... 2–27

Figure 3 Component layout-bottom 1QU-13a.................................................................................................. 2–28

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RX-34

Parts Lists and Component Layouts

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RX-34 Parts Lists and Component Layouts

Exploded view

RX-34 exploded view

Issue 2 COMPANY CONFIDENTIAL Page 2 –5

RX-34 mechanical spare parts overview

RX-34

Parts Lists and Component Layouts

Page 2 –6 COMPANY CONFIDENTIAL Issue 2

RX-34 Parts Lists and Component Layouts

Parts lists

Mechanical spare parts list

• Bold = assembly (assy)

• "-" = Not available

• XXXXXXX = variants

• ??????? = available but not yet known

• I0xx = ITEM codes for upper or mono block

• I1xx = ITEM codes for hinge block

• I2xx = ITEM codes for lower block

• I3xx = ITEM codes for soldered spare parts in the upper hinge or lower block and not exchangeable

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis.

ITEM/

CIRCUIT

REF.

QTY

SPARE PART

DESCRIPTION

Note ACTIVITY LEVEL

I001 1 A-COVER ASSEMBLY MR 1 I002 1 KEYMAT FRONT MR 1

SCREW M1.8X6 TORX

I003 5

PLUS MR 1

DISPLAY SHIELD

A1 1

ASSEMBLY(I004 , A2, A3, I009) - 1

KEY & SPEAKER FLEX

I004 1

A2 1

ASSEMBLY MR IHF AUDIO ASSEMBLY

LEFT ( I005-I006 ) MR IHF AUDIO CHAMBER

I005 1

LEFT MR -

I006 1 IHF SPEAKER LEFT MR -

A3 1

IHF AUDIO ASSEMBLY RIGHT ( I007- I008) MR -

IHF AUDIO CHAMBER

I007 1

RIGHT MR I008 1 IHF SPEAKER RIGHT MR I009 1 DISPLAY SHIELD MR -

LCD AM 800 x 480 COF I010 1

A4 1

16.7MCO Ural MR 1

1QU LIGHT SWAP

PACKAGE(I011 - I017)

- -

I011 1 1QU ENGINE MODULE MS -

Issue 2 COMPANY CONFIDENTIAL Page 2 –7

RX-34

Parts Lists and Component Layouts

ITEM/

CIRCUIT

REF.

I012 1 AUDIO SHIELDING LID

I013 1 APE SHIELDING LID

I014 1 EM SHIELDING LID

I015 1

I016 1 RF SHIELDING LID

I017 1 TYPE LABEL

A5 1

I018 1 B-COVER MR -

QTY

SPARE PART

DESCRIPTION

Cannot be reused when removed MR 1

WLAN/BT SHIELDING LID

B-COVER ASSY(I018, I022,I023,I025 - I030, I034-I035) - 3

Cannot be reused when removed MR 1

Cannot be reused when removed MR 3

Note ACTIVITY LEVEL

STANDING SUPPORT

I022 1

I023 1 I025 3 SCREWS T5 Plus MR I026 1 SD/MMC CARD DOOR MR 1 I027 1 KEYMAT TOP MR 1

I028 1

I029 1 I030 1 STYLUS ASSEMBLY MO 1

I034 1

I035 2

I031 1 CAMERA MODULE MR 1

HINGE MR STANDING SUPPORT

RIVET MR -

MICROPHONE MOD -42 +-3DB 5X5X3 MR 1

CONN CHR DIA 2.0MM COMPRESS MR 1

STANDING SUPPORT PAINTED MR 1

SCREW M1.4 x 4.5 TORX PLUS 4IP

Cannot be reused when removed MR 1

BATTERY COVER

I033 1

Page 2 –8 COMPANY CONFIDENTIAL Issue 2

ASSEMBLY MO 1

RX-34 Parts Lists and Component Layouts

RX-34 component parts list

Component parts list (1QU-13a)

Item Side Grid Description and value

AUDIO SHIELD ASSEMBLY

A4100 Bottom W 4 SHIELD_040_025323

A4200 Bottom U 11 SHIELD_040_025468 A4201 Bottom S 6 SHIELD_040_025372 EM SHIELD ASSEMBLY ~

A6300 Bottom K 13 SHIELD_040_025567 A6301 Bottom O 13 SHIELD_040_025426 RF-SHIELD ASSY ~

CRYSTAL_3.3X1.6_H0.9CRYSTAL 32.768KHZ

B1420 Bottom R 6

21.8X22.3X1.75 ~ APE SHIELD ASSEMBLY

42.2X27.4X2.7 ~

WLAN/BT SHIELD ASSEMBLY ~

+-30PPM 12.5PF 32.768kHz Chipcap X7R 10% 16V

C1102 Bottom AA 6 0402C C1103 Bottom AA 7 0402C Chipcap 5% NP0 27p

C1104 Bottom AA 6 0603C_H0.95 C1110 Bottom O 7 0402C Chipcap 5% NP0 27p C1111 Bottom O 5 0402C Chipcap 5% NP0 27p

C1112 Bottom N 2 0402C

C1113 Bottom P 10 TANT_TPSY

C1310 Bottom U 5 0805C

C1311 Bottom U 6 0402C

C1312 Bottom U 6 0805C

C1313 Bottom S 6 0402C

0402 10n

CHIPCAP X5R 470N K 25V 0603 470n

Chipcap X7R 10% 50V 0402 1n0

CHIPTCAP 220U M 10V

7.3X4.3X2.0 220u_10V CHIPCAP X5R 22U M 6V3

0805 22u Chipcap X7R 10% 16V

0402 10n CHIPCAP X5R 10U M 6V3

0805 10U Chipcap X7R 10% 16V

0402 10n CHIPCAP X5R 1U K 6V3

C1314 Bottom S 6 0603C

C1315 Bottom T 6 0603C

C1318 Bottom S 6 0402C

Issue 2 COMPANY CONFIDENTIAL Page 2 –9

0603 1u0 CHIPCAP X5R 1U K 16V

0603 1u0 CHIPCAP X5R 1U5 K 4V

0402 1u5

Parts Lists and Component Layouts

Item Side Grid Description and value

CHIPCAP X5R 100N K 16V

C1320 Bottom S 6 0402C_H0.6

C1323 Bottom T 5 0402C

C1350 Bottom S 6 0805C_RKNM

C1351 Bottom S 7 0805C

C1424 Bottom S 6 0402C

C1426 Bottom Q 5 0402C

C1429 Bottom Q 5 0402C

C1434 Bottom R 4 0402C

0402 100n Chipcap X7R 10% 16V

0402 10n CHIPCAP X5R 4U7 K 25V

0805 4u7 CHIPCAP X5R 4U7 M 25V

0805 4u7 CHIPCAP X5R 1U5 K 4V

0402 1u5 Chipcap X7R 10% 50V

0402 1n0 Chipcap X7R 10% 50V

0402 1n0 CHIPCAP X5R 1U5 K 4V

0402 1u5

RX-34

C1441 Bottom S 5 0603C

C1442 Bottom R 5 0603C

C1443 Bottom S 5 0405_DUAL

C1445 Bottom S 4 0405_DUAL

C1448 Bottom Q 4 0805C

C1450 Bottom R 4 0805C

C1452 Bottom Q 4 0402C

C1453 Bottom R 4 0402C

C1454 Bottom Q 4 0402C

C1455 Bottom S 6 0402C

CHIPCAP X5R 1U K 6V3 0603 1u0

CHIPCAP NETWORK X5R 2X1U5 K 6V3 0405 2x1u5

CHIPCAP X5R 10U M 6V3 0805 10U

CHIPCAP X5R 4U7 M 25V 0805 4u7

CHIPCAP X5R 1U5 K 4V 0402 1u5

CHIPCAP X5R 1U5 K 4V

C1456 Bottom S 5 0402C

C1457 Bottom S 5 0402C

Page 2 –10 COMPANY CONFIDENTIAL Issue 2

0402 1u5 CHIPCAP X5R 1U5 K 4V

0402 1u5

+ 188 hidden pages

Nokia N800, RX-34 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

ESD protection

Care and maintenance

Company Policy

Battery information

Nokia N800 Service Manual Structure

RX-34 product selection

RX-34 transceiver features

Product and module list

Mobile enhancements

Technical specifications

RX-34 device general specifications

Battery endurance

Environmental conditions

Exploded view

RX-34 exploded view

RX-34 mechanical spare parts overview

Parts lists

Mechanical spare parts list

RX-34 component parts list