Nokia N80 Service Manual

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Nokia Customer Care

Service Manual

RM-91; RM-92 (Nokia N80)

Mobile Terminal

Part No: 9246921 (Issue 1)

COMPANY CONFIDENTIAL

RM-91; RM-92

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 02/2006 M. Hautaniemi

Page ii COMPANY CONFIDENTIAL Issue 1

RM-91; RM-92 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided ”as is“. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-91; RM-92

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-91; RM-92 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-91; RM-92

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-91; RM-92 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-91; RM-92

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-91; RM-92 Nokia N80 Service Manual Structure Nokia Customer Care

Nokia N80 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics

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Nokia Customer Care Nokia N80 Service Manual Structure

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Nokia Customer Care

1 — General Information

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Table of Contents

RM-91/92 product selection..................................................................................................................................1–5

RM-91/92 product features and sales package...................................................................................................1–5

Product and module list........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–8

Technical specifications.........................................................................................................................................1–9

Transceiver general specifications..................................................................................................................1–9

Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones...............................1–9

Battery endurance...........................................................................................................................................1–10

List of Tables

Table 1 Audio..........................................................................................................................................................1–8

Table 2 Car...............................................................................................................................................................1–8

Table 3 Data............................................................................................................................................................1–8

Table 4 Imaging......................................................................................................................................................1–9

Table 5 Messaging..................................................................................................................................................1–9

Table 6 Power.........................................................................................................................................................1–9

List of Figures

Figure 1 View of RM-91/92....................................................................................................................................1–5

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RM-91/92 product selection

Nokia RM-91/RM-92 is a WCDMA/GSM dual mode handportable phone. RM-91 supports GSM (GSM850, EGSM900,GSM1800 & GSM1900) and WCDMA1900, RM-92 GSM (GSM850, E-GSM900, GSM1800 & GSM1900) and WCDMA2100.

According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and class 1 in GSM 1900. RM-91/92 supports EGPRS (EDGE) class B as well as Bluetooth 1.2 standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-91/92 also has a full CE approval and FCC approval.

RM-91/92 supports two-way video calls with two integrated cameras. It is an MMS (Multimedia Messaging Service) enabled phone with a large bright color display and an integrated 3 megapixel camera with macro mode and a VGA digital camera.

The MMS implementation follows the OMA MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate

with a gateway in network. RM-91/92 uses Symbian 9.1a operating system and supports also MIDP Java 2.0 & CLDC1.1, providing a good

platform for 3rd party applications.

Figure 1 View of RM-91/92

RM-91/92 product features and sales package

Display and user interface

• Active matrix colour display (352x416, up to 262,144 colours)

• Automatic brightness control for display

• 4-way scroll key with center select, two softkeys, application-key, edit and clear key, send & end key, multimedia key

• Dedicated capture key for instant camera activation

• System: EGSM 850/900/1800/1900 + WCDMA 1900/2100 GHz

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Nokia Customer Care General Information

• User interface: S60 software on Symbian OS

Imaging and video

• Integrated 3 Megapixel camera with up to 20 x digital zoom and close-up mode

• Landscape capture with dedicated capture key

• Integrated Flash LED with anti-red eye

• High-quality video capture in MP4 and 3GP formats with up to 5x digital zoom

• Image and video editors

• Nokia Lifeblog

• Image and video uploading to the web

• XpressPrint over infrared, Bluetooth wireless technology, PictBridge and UPnP directly from Gallery

Entertainment

• Integrated digital music player with stereo audio. Supported file formats: MP3, AAC, m4a, eAAC+ and wma

• USB mass storage that enables easy drag and drop of files, such as music tracks

• Stereo FM radio with support for Visual Radio

• Multimedia player (RealPlayer) with 3GPP & MPEG4 AVC video streaming support

• Internet browser

Productivity

• Office document viewers (Microsoft Word, PowerPoint, Excel)

• PC Suite connectivity with USB, Bluetooth wireless technology, and IrDa

• WLAN connectivity

• Advanced S60 PIM (calendar, contacts, task list, PIM printing, etc.)

• Voice recording, dialing and voice commands

• Push to talk (PoC) application

• SettingWizard for easy settings configuration

• Video sharing and two-way video call

Messaging

• E-mail with document viewers to view attachments

• SMS, multimedia messaging (MMS)

Memory functions

• Up to 40 MB of internal dynamic memory for images, contacts, text messages, multimedia messages, ringing tones, images, video clips, calendar notes, to-do list and applications. Please note that the preinstalled applications on the user data area of the device memory will reduce the informed amount of available memory, unless uninstalled.

• Expandable memory: 128 MB miniSD card. *

• Hot swap slot for easy memory card insertion and removal

*The memory capacity of the memory card in the sales package may vary depending on the market and/or your network operator/service provider.

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RM-91; RM-92 General Information Nokia Customer Care

Connectivity

• Integrated Wireless LAN (802.11g) and UPnP (Universal Plug and Play)

• Bluetooth wireless technology

• Infrared

• Pop-Port™ with USB 2.0 Full Speed with mass storage class

Operating frequency and data transfer

• WCDMA1900/2100 and quadband GSM/EDGE (EGSM 850/900/1800/1900) WCDMA1900/2100 with simultaneous voice and packet data (PS max speed UL/DL= 384/384kbps, CS max speed 64kpbs)

• EGPRS (Class A, Multislot class 11) – Max download 236.8 kbps; upload 118.4 kbps

• Data transfer (from compatible S40 phones S60 phones)

Java

• Java™ MIDP 2.0, CLDC 1.1

• Over-the-air download of Java™-based applications and games

Sales package

• Transceiver RM-91/92

• Charger (AC-4)

• Charger adapter (CA-44)

• Battery (BL-5B)

• Stereo headset (HS-23)

• Connectivity cable (CA-53)

• Wrist strap

• 128 MB miniSD memory card*

• Audio adapter (AD-15)

*The memory capacity of the memory card in the sales package may vary depending on the market and/or your network operator/service provider.

Product and module list

Module name Type code Notes

System/RF Module RM-91: 1ME

RM-92: 1NN

UI Module 1MJ Keyboard PWB with components.

Main PWB with components

Part of the UI Frame Assy Front Camera Module Camera module VGA Back Camera Module 3MP camera with macro Display Module Engine Shield Assembly Part of slide assembly Slide Assembly Mechanical assembly Core SW Module

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Nokia Customer Care General Information

Mobile enhancements

Table 1 Audio

Enhancement Type

Boom mono headset HDB-4 Fashion stereo headset HS-3 Mono headset HS-5 Stereo headset HDS-3 Retractable headset HS-10 Loopset LPS-4 FM radio headset HS-2R Wireless headset H-36W

HDW-3 HS-37W HS-4W

HS-11W Wireless clip-on headset HS-21W Music stand MD-1 Headset adapter AD-15 TTY adapter HAD-10

Table 2 Car

Enhancement Type

Mobile charger DC-4 Headrest handsfree BHF-3 Basic handsfree HF-3 Advanced car kit (sales pack) CK-7W Wireless car kit CK-1W Wireless plug-in car handsfree HF-6W Car kit CK-10 Car kit N616 Mobile holder CR-39

Table 3 Data

Enhancement Type

Connectivity adapter cable DKU-2

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RM-91; RM-92 General Information Nokia Customer Care

Enhancement Type

Connectivity adapter cable CA-53 Wireless GPS module LD-1W Mini SD memory card

Table 4 Imaging

Enhancement Type

Photo flash PD-2 Image album PD-1

Table 5 Messaging

Enhancement Type

Nokia digital pen SU-1B Bluetooth QWERTY keypad SU-8W

Table 6 Power

Enhancement Type

Battery 820mAh Li-ion BL-5B Travel charger AC-3

AC-4

Charger adapter CA-44

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

(mm)

Transceiver with BL-5B 820mAh li-ion battery back

95.4 x 50 x 23.4 (26mm at camera)

~ 134 97.4

Weight (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA1900 or

WCDMA2100

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Nokia Customer Care General Information

Parameter Unit

Rx frequency band GSM850: 869 - 894MHz

EGSM900: 925 - 960 MHz

GSM1800: 1805 - 1880 MHz

GSM1900: 1930 - 1990 MHz

WCDMA1900: 1930-1990MHz

WCDMA2100: 2110 - 2170 MHz Tx frequency band GSM850: 824 - 849MHz

EGSM900: 880 - 915 MHz

GSM1800: 1710 - 1785 MHz

GSM1900: 1850 - 1910 MHz

WCDMA1900: 1850-1910MHz

WCDMA2100: 1920 - 1980 MHz Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W

GSM1900: +0 … +30dBm/1.0mW … 1W

WCDMA -50 … 24 dBm Number of RF channels GSM850: 124

GSM900: 174

GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5B 820 up to 3 hrs (GSM)

up to 2.5 hrs (WCDMA)

up to 8 days

Charging times

AC-3 AC-4

approx. 120min approx. 70 min

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Spare parts overview.............................................................................................................................................2–6

Mechanical spare parts list....................................................................................................................................2–7

RM-91 component parts lists and layouts............................................................................................................2–9

Component parts list 1ME_09a.........................................................................................................................2–9

Component layouts 1ME_09a.........................................................................................................................2–30

Component parts list 1ME_09b.......................................................................................................................2–32

Component layouts 1ME_09b.........................................................................................................................2–33

RM-92 component parts lists and layouts.........................................................................................................2–35

Component parts list 1NN_07a......................................................................................................................2–35

Component layouts 1NN_07a.........................................................................................................................2–52

Component parts list 1NN_07b......................................................................................................................2–54

Component layouts 1NN_07b.........................................................................................................................2–56

List of Figures

Figure 2 RM-91/92 exploded view........................................................................................................................2–5

Figure 3 RM-91/92 spare parts overview.............................................................................................................2–6

Figure 4 Component layout 1ME_09a top..........................................................................................................2–30

Figure 5 Component layout 1ME_09a bottom...................................................................................................2–31

Figure 6 Component layout 1ME_09b top..........................................................................................................2–33

Figure 7 Component layout 1ME_09b bottom...................................................................................................2–34

Figure 8 Component layout top 1NN_07a..........................................................................................................2–52

Figure 9 Component layout bottom 1NN_07a...................................................................................................2–53

Figure 10 Component layout top 1NN_07b........................................................................................................2–56

Figure 11 Component layout bottom 1NN_07b................................................................................................2–57

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RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Figure 2 RM-91/92 exploded view

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Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

Figure 3 RM-91/92 spare parts overview

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RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care

Mechanical spare parts list

ITEM/CIRCUIT REF. QTY PART NAME

I001 1 A-COVER I002 1 KEYMAT S60 I003 2 SCREWS M1.6 X 4.5 T6+ I004 2 SCREWS M1.6 X 4.5 T6+ SILVER

A1 1 UI-KEYMAT PWB S60 ASSY (I005 -I007) I005 1 UI PWB I006 4 LEDS I007 1 DOMESHEET

I008 6 SCREW M1.8x6.0 REMFORM T6+ I009 1 LCD AM 352x416 COG 256kCO Keyno

A2 1 SLIDE ASSY (A3 + A4 + A5) A3 1 UI FRAME ASSY (I010 - I013 + A4) I010 1 UI SUPPORT I011 2 SCREWS M1.6 X 4.5 T6+ SILVER I012 1 EARPIECE + SPRING I013 1 CAMERA VGA (FRONT) I014 1 UI FRAME SPARE A4 1 1MJ UI PWB ASSY (I014 & I301 - I305) I015 1 1MJ UI PWB I301 1 IRDA I302 1 CAMERA SOCKET I303 1 LCD CONNECTOR I304 1 FLEXI CONNECTOR I305 1 BOARD TO BOARD CONNECTOR A5 1 ENGINE SHIELD ASSY (I101 - I103) I101 1 ENGINE SLIDE SHIELD I102 1 SLIDE SPRING I103 2 SLIDE METAL RUNNER

I104 1 FLEX I/CONN MODULE I105 1 KEYMAT BEZEL I106 1 ITU KEYMAT

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Nokia Customer Care Parts Lists and Component Layouts

ITEM/CIRCUIT REF. QTY PART NAME

I201 1 DOMESHEET I202 1 RF SHIELDING LID I203 1 ENGINE MODULE I204 1 BASEBAND SHIELDING LID I205 1 3MP CAMERA

A6 1 SIM CARD READER ASSY (I206 & I306) I206 1 SIM FLAP I306 1 SIM CARD READER

A7 1 B-COVER ASSY (I207-I226) I207 1 VIBRA I208 1 MICROPHONE I209 1 DC-JACK I210 1 SD CARD DOOR I211 1 BLUETOOTH ANTENNA ASSY I212 1 CAMERA KEY I213 1 B-COVER I214 1 BATTERY BASE ASSY I215 1 C-COVER CATCH SPRING I216 1 C-COVER CATCH A8 1 ANTENNA ASSY (I217-I 222) I217 1 FLASH LED I218 1 IHF SPEAKER I219 1 IHF SPEAKER FOAM I220 1 ANTENNA GSM I221 1 ANTENNA WCDMA I222 1 POWER KEY SWITCH I223 1 POWER BUTTON I224 1 FLASH WINDOW I225 1 CAMERA WINDOW I226 1 CAMERA MACRO KEY

I227 1 TYPE LABEL I228 1 C-COVER

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always

using the latest codes, please check the PWS on a daily basis.

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