Nokia E50 Service Manual Issue201

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Page 1

Nokia Customer Care

Service Manual

RM-170; RM-171 (Nokia E50)

Mobile Terminal

Part No: 9251885 (Issue 1)

COMPANY CONFIDENTIAL

Page 2

RM-170; RM-171

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 July 2006 Merja Hautaniemi

Page ii COMPANY CONFIDENTIAL Issue 1

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RM-170; RM-171 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-170; RM-171

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-170; RM-171 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-170; RM-171

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-170; RM-171 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page vii

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RM-170; RM-171

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-170; RM-171 Nokia E50 Service Manual Structure Nokia Customer Care

Nokia E50 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly/reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary

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Nokia Customer Care Nokia E50 Service Manual Structure

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Nokia Customer Care

1 — General Information

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Nokia Customer Care General Information

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RM-170; RM-171 General Information Nokia Customer Care

Table of Contents

Product selection....................................................................................................................................................1–5

Product features and sales package.....................................................................................................................1–5

Product and module list........................................................................................................................................1–6

Mobile enhancements............................................................................................................................................1–6

Technical specifications.........................................................................................................................................1–8

Transceiver general specifications..................................................................................................................1–8

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones.................................1–8

Battery endurance.............................................................................................................................................1–9

Environmental conditions................................................................................................................................1–9

List of Tables

Table 1 Audio..........................................................................................................................................................1–6

Table 2 Car...............................................................................................................................................................1–7

Table 3 Data............................................................................................................................................................1–7

Table 4 Imaging......................................................................................................................................................1–7

Table 5 Messaging..................................................................................................................................................1–8

Table 6 Power.........................................................................................................................................................1–8

List of Figures

Figure 1 View of RM-170/171................................................................................................................................1–5

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RM-170; RM-171 General Information Nokia Customer Care

Product selection

Nokia RM-170/171 is the first GSM quadband mobile phone in ES supporting 850/900/1800/1900 MHz bands. RM-170/171 supports EGPRS packet data connection (EDGE) in all these bands. Supported multislot class for

both GPRS and EGPRS is MSC 10. RM-170/171 is based on G3.1S, RAP GSM engine. According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and

class 1 in GSM 1900. It also supports Bluetooth 1.2 standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-170/171 also has a full CE approval and FCC approval.

RM-170 has a 1.3 megapixel camera with digital zoom up to 5x, there is no camera in RM-171.

Note: All subsequent references to camera concern RM-170 only.

Imaging is supported in familiar landscape camera mode with dedicated camera key. Display resolution is 320x240 and supports 262, 144 colours.

The MMS implementation follows the OMA MMS 1.2, AMR and SMIL. WAP 2.0 compatible XHTML browser over HTTP/TCP/IP stack communicates with a gateway in network. The supported UI is S60 release 3.0.

Figure 1 View of RM-170/171

Product features and sales package

Imaging

• Active QVGA colour display, 262,144 colours

• High Resolution 320x240 pixels, active area 33.48mm x 44.64mm

• 1.3MPix camera with integrated camera light

• Landscape mode for image capturing

• MicroSD card socket (hot swap)

Bearers & transport

• Quadband EGSM 900, GSM 850/1800/1900 supporting EDGE (rel. 99)

Software platform

• SW platform: Nokia Series 60

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Nokia Customer Care General Information

Connectivity

• USB 2.0 full-speed

• Bluetooth 1.2

• Pop-Port™ connector with ACI

• IrDA (115 kbps)

Productivity

• SMS, MMS and email

• MS Word, PowerPoint , Excel and Adobe PDF viewers

• PIM (Calendar & Contacts)

• Internet browser

• Video streaming (3GPP)

• Push to Talk

• Logs (last calls , timers and history list)

• Audio messaging

•

JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API

• MP3

• Data Transfer

• Settings Wizard/Access Point Configurator

Sales package

• Transceiver RM-170/171

• BL-5C Li-Po Battery Cell

• AC Charger AC-4

• All-in-one User Guide (warranty card + accessory info + getting started sheet + invitational module for Club Nokia )

• CD-ROM

• Mono Headset HS-5 (Hong Kong HS-23)

• USB Cable CA-53

• MicroSD card MU-26

• Add-on application guide

Product and module list

Module name Type code Notes

System/RF Module 1UT Main PWB with components.

Mobile enhancements

Table 1 Audio

Enhancement Type

Boom mono headset HDB-4

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RM-170; RM-171 General Information Nokia Customer Care

Enhancement Type

Mono headset HS-5 Classic stereo headset HS-23 Loopset LPS-4 Wireless headset HDW-3

HS-4W HS-11W HS-58W

HS-25W Wireless clip-on headset HS-21W Wireless stereo headset HS-12W Music stand MD-1

Table 2 Car

Enhancement Type

Nokia car kit phone N616 Headrest handsfree BHF-3 Basic handsfree HF-3 Advanced car kit (sales pack) (EURO 1) CK-7W Car kit CK-10 Plug-in car handsfree HF-6W Mobile holder CR-66

Table 3 Data

Enhancement Type

USB cable CA-53 (USB cable) (DKU-2) PC suite

Table 4 Imaging

Enhancement Type

Nokia image album PD-1 Nokia remote camera PT-6

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Nokia Customer Care General Information

Table 5 Messaging

Enhancement Type

Nokia digital pen (Eur/US) SU-1B Nokia digital pen (Eur/US) SU-27W Bluetooth QWERTY keypad (Scandinavian EURO 1) SU-8W

Table 6 Power

Enhancement Type

Compact charger AC-3 Battery Li-on BL-5C Travel charger AC-4 Retractable charger AC-1 Charger adapter AC-44 Mobile charger DC-4

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Transceiver with BL-5C battery

113 x 43.5 x 15.5 104 70

Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900 and EDGE Rx frequency band GSM850: 869 - 890 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM850: +5 … +33dBm/3.2mW … 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

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RM-170; RM-171 General Information Nokia Customer Care

Parameter Unit

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 2W

EDGE900: +5 … +29dBm/3.2mW … 2W

EDGE1800: +0 … +26dBm/1.0mW … 1W

EDGE1900:+0 … +26dBm/1.0mW … 1W Number of RF channels GSM850: 124

GSM900: 194

GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16 Number of EDGE Tx power levels GSM850 EDGE: 12

GSM900 EDGE: 12

GSM1800 EDGE: 14

GSM1900 EDGE: 14

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5C 970mAh up to 6.8 hrs up to 200 hours

Charging times

AC-4

Up to 1 h 40 min

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation Reduced performance

Intermittent operation

Issue 1 COMPANY CONFIDENTIAL Page 1 –9

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-25oC +70oC...+85 oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

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Nokia Customer Care General Information

Environmental condition Ambient temperature Notes

No operation or storage

Charging allowed Long term storage conditions

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

No storage or operation: an attempt may damage the phone.

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Nokia Customer Care Parts Lists and Component Layouts

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Table of Contents

Exploded view.........................................................................................................................................................2–5

Parts lists.................................................................................................................................................................2–6

Mechanical spare parts list...............................................................................................................................2–6

Component parts list.........................................................................................................................................2–7

Component layouts..............................................................................................................................................2–15

Component layout - bottom ..........................................................................................................................2–15

Component layout - top .................................................................................................................................2–16

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Page 2 –4 COMPANY CONFIDENTIAL Issue 1

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RM-170; RM-171 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Issue 1 COMPANY CONFIDENTIAL Page 2 –5

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Nokia Customer Care Parts Lists and Component Layouts

Parts lists

Mechanical spare parts list

ITEM/ CIRCUIT REF. Part Name

I0001 A-COVER ASSEMBLY WHITE

I0002 A-COVER LOGO BEZEL I0003 MAIN KEYMAT

I0004 SCREW 1.8x7.4 TORX PLUS 6IP I0005 UI-SHIELD ASSEMBLY I0006 EARPIECE+SPRING I0007 LCD AM 240 X 320 I0008 KEYPAD LIGHTGUIDE I0009 JOYSTICK HAT

A1 1 UT ENGINE MODULE (I0010 - I0012)

I0010 DOMESHEET I0011 ENGINE MODULE I0012 RF-SHIELD LID I0013 TYPE LABEL I0014 CAMERA MODULE ,RM-170 only

A2 1 GSM ANTENNA MODULE (I0015 - I0017)

I0015 IHF SPEAKER I0016 IHF SPEAKER ADHESIVE I0017 IHF LID

A3 B-COVER ASSEMBLY (I0018 - I0024)

I0018 SWITCH TACT 2DOME (FUNCTION) I0019 SWITCH TACT 2DOME (VOLUME) I0020 MIC MOD+HOLDER I0021 BATTERY COVER LATCH I0022 CONN CHR DIA I0023 BATTERY DECK I0024 B-COVER I0025 CAMERA WINDOW ,RM-170

Camera Window blind ,RM-171

A4 BATTERY COVER ASSEMBLY (I0026 - I0027)

I0026 BATTERY COVER

Page 2 –6 COMPANY CONFIDENTIAL Issue 1

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RM-170; RM-171 Parts Lists and Component Layouts Nokia Customer Care

ITEM/ CIRCUIT REF. Part Name

I0027 BATTERY CUSHION

Component parts list

Component parts list 1ut_06a

Item Side Grid ref. Type Description and value

Resistor 5%

R7506 Bot B 17 0402R

R7507 Bot D 17 0402R

R7508 Bot B 16 0402R

R2030 Bot E 2 0402R

63mW 10R ~ Resistor 5%

63mW 100R ~

R2307 Bot D 15 0402R

R2101 Bot G 3 0402R

R2404 Top B 21 0402R

R2415 Bot E 22 0402R

R2440 Bot F 8 0402R

R2441 Bot F 8 0402R

R3213 Bot D 5 0402R

R7503 Bot B 17 0402R

R7509 Bot B 16 0402R

R2200 Bot E 11 0402R

Resistor 5% 63mW 100R ~

Resistor 5% 63mW 220R ~

Resistor 5% 63mW 2k2 ~

Resistor 5% 63mW 4k7 ~

Resistor 5% 63mW 22k ~

Resistor 5% 63mW 100k ~

Resistor 5%

R3214 Bot D 5 0402R

R7502 Bot D 18 0402R

R2008 Bot E 2 0404_RP

Issue 1 COMPANY CONFIDENTIAL Page 2 –7

63mW 100k ~ CHIPRES 0W06 10K

F 0402 10k ~ RES NETWORK

0W06 220K/120K J 0404

220k/ 120k ~

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Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid ref. Type Description and value

NTC RES 47K J

0402_NTH

R2071 Bot E 10

R2006 Bot E 2 0405_2

R2070 Bot F 16 0402_VAR

R2102 Top C 21 0402_VAR

R2103 Top C 21 0402_VAR

R2119 Bot D 19 0402_VAR

B=4050+-3% 0402 47k ~

VARISTOR ARRAY 2XVWM16V VC50 0405

CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~

2XVWM16 V ~

R2120 Bot D 20 0402_VAR

R2416 Bot F 22 0402_VAR

R2420 Bot A 17 0402_VAR

R2421 Bot A 17 0402_VAR

R2422 Bot A 17 0402_VAR

R2423 Bot H 17 0402_VAR

R2424 Bot H 17 0402_VAR

CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~

CHIP VARISTOR VWM14V VC50V

R2425 Bot H 17 0402_VAR

Page 2 –8 COMPANY CONFIDENTIAL Issue 1

0402 14V/50V ~

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RM-170; RM-171 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid ref. Type Description and value

CHIP VARISTOR VWM14V VC50V

R3210 Bot D 4 0402_VAR

C2102 Bot G 3 0603C

C2200 Bot G 11 0603C

C2306 Bot E 15 0603C

C3300 Bot G 16 0603C

C3301 Bot H 16 0603C

C7503 Bot B 17 0603C

0402 14V/50V ~ CHIPCAP X5R 2U2 K

6V3 0603 2u2 6V3 CHIPCAP X5R 1U K

6V3 0603 1u0 6.3V CHIPCAP X5R 1U K

6V3 0603 1u0 6.3V CHIPCAP X5R 4U7 K

6V3 0603 4u7 6.3V CHIPCAP X5R 4U7 K

C7504 Bot D 17 0603C

C7506 Bot B 16 0603C

C7552 Bot D 22 0402C

C7501 Bot C 17 0402C

C7509 Bot B 17 0402C

C7520 Bot C 20 0402C

C6050 Bot H 6 0402C C7553 Bot D 21 0402C Chipcap 5% NP0 10p 50V C7554 Bot D 22 0402C Chipcap 5% NP0 10p 50V C2404 Top C 21 0402C Chipcap 5% NP0 15p 50V C2405 Top G 21 0402C Chipcap 5% NP0 15p 50V

6V3 0603 4u7 6.3V CHIPCAP X5R 4U7 K

6V3 0603 4u7 6.3V Chipcap +-0.25pF

NP0 1p0 50V Chipcap +-0.25pF

NP0 2p7 50V Chipcap +-0.25pF

NP0 3p3 50V Chipcap +-0.25pF

NP0 6p8 50V

C2250 Top B 21 0402C Chipcap 5% NP0 22p 50V C2415 Bot E 22 0402C Chipcap 5% NP0 22p 50V C2000 Bot D 2 0402C Chipcap 5% NP0 27p 50V C3100 Bot F 8 0402C Chipcap 5% NP0 27p 50V C2402 Top F 21 0402C Chipcap 5% NP0 56p 50V C7550 Bot D 22 0402C Chipcap 5% NP0 56p 50V C7551 Bot D 22 0402C Chipcap 5% NP0 56p 50V

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Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid ref. Type Description and value

C2030 Bot E 2 0402C Chipcap 5% X7R 270p 50V C7513 Bot B 16 0402C Chipcap 5% X7R 820p 50V C7508 Bot B 17 0402C Chipcap 5% NP0 18p 50V

Chipcap X7R 10%

C2202 Bot E 10 0402C

C2205 Bot G 10 0402C

C2206 Bot F 10 0402C

C3314 Bot H 15 0402C

C7507 Bot B 16 0402C

C3313 Bot H 15 0402C

50V 0402 1n0 50V Chipcap X7R 10%

16V 0402 10n 16V Chipcap X7R 10%

16V 0402 10n 16V CHIPCAP X5R 1U K

6V3 0402 1u0 6.3V

C3315 Bot H 16 0402C

0402C_H0.6CHIPCAP X5R 100N

C2400 Top F 21

0402C_H0.6CHIPCAP X5R 100N

C2401 Top F 22

0402C_H0.6CHIPCAP X5R 100N

C2700 Bot F 3

0402C_H0.6CHIPCAP X5R 100N

C3210 Bot D 5

0402C_H0.6CHIPCAP X5R 100N

C3311 Bot G 16

0402C_H0.6CHIPCAP X5R 100N

C3312 Bot H 17

0402C_H0.6CHIPCAP X5R 100N

C7518 Bot B 17

C7505 Bot B 16 0402C

C7530 Bot B 16 0402C

CHIPCAP X5R 1U K 6V3 0402 1u0 6.3V

M 16V 0402 100n 16V

M 16V 0402 100n 16V CHIPCAP X5R 1U5 K

4V 0402 1u5 4V CHIPCAP X5R 1U5 K

4V 0402 1u5 4V

0603C_H0

C2001 Bot C 2

C2070 Bot E 15

Page 2 –10 COMPANY CONFIDENTIAL Issue 1

.95 TANT_C_6.

2X3.4_H1.7CHIPTCAP 150U M

CHIPCAP X5R 470N K 25V 0603 470n 25V

10V 6X3.2X1.5 150u_10V 10V

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RM-170; RM-171 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid ref. Type Description and value

FERRITE BEAD 0.6R

L2004 Bot E 2

L2005 Bot D 2

L2006 Bot D 2

L2401 Top F 22

L3300 Bot G 16

L3302 Bot D 16

FERRITE_0 402

600R/100MHZ 0402

FERRITE BEAD 0.6R 600R/100MHZ 0402

600R/ 100MHz ~

FERRITE_0

L7502 Bot B 17

L2000 Bot D 2 0603_BLM

Z7520 Bot D 20

L2001 Bot E 2

L2002 Bot F 2

L2003 Bot F 2

L2100 Top B 21

L7504 Bot C 18 0402L

402

FERRITE_F BMJ1608

0405_2_M ATSU

FERRITE BEAD 0.6R 600R/100MHZ 0402

FERR.BEAD 220R/ 100M 2A 0R05 0603

FERRITE BEAD 0R01 28R/100MHZ 0603

CHIP BEAD ARRAY 2X1000R 0405

CHIP COIL 22N J Q28/800M 0402 22nH ~

600R/ 100MHz ~

220R/ 100MHz ~

28R/ 100MHz ~

2x1000R/ 100MHz ~

CHIP COIL 22N J

L7505 Bot C 19 0402L

L7500 Bot C 18 0402L

L7501 Bot C 19 0402L

Issue 1 COMPANY CONFIDENTIAL Page 2 –11

Q28/800M 0402 22nH ~ CHIP COIL 12N J

Q31/800M 0402 12nH ~ CHIP COIL 12N J

Q31/800M 0402 12nH ~

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Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid ref. Type Description and value

CHIP COIL 4N7

0402L_H0

L7550 Bot D 22

L2102 Bot D 19 0402CS

V2302 Bot D 15 SOD323F

R2700 Bot G 8

V2000 Bot D 2

Z2002 Bot F 2 BGA11

.45

uBGA8_1. 47X1.47

BGA4_1.0 1X1.07 ASIP TVS BGA4 ~ ~

+-0N1 Q29/1GHZ 0402 4n7H ~

CHIP COIL WW 33N J Q25/250MHZ 260MA 0402 33nH ~

SCH DI 30V 2A SOD323F ~ ~

ASIP SIM INTERFACE **LOW CAP**BGA8 ~ ~

ASIP 4 LINES AUDIO FILTER BGA11 ~ ~

R2007 Bot E 2

R2100 Bot F 3

Z2401 Top F 21

Z2402 Top E 21

Z2403 Top E 21

Z2405 Top E 21

Z2406 Top E 21

Z2407 Top E 22

Z2409 Top C 9

uBGA11_1 .6X2.15

FLIP_CHIP _8_1.7X1. 7

FC6_1.27X

0.86_P0.4 FC6_1.27X

0.86_P0.4

ASIP SILIC USB OTG / ESD BGA11 ~ ~

ASIP SINGLE ENDED MICROPHONE INTERF BGA8 ~ ~

ASIP 2-LINES EMI/ ESD FILTER BGA6 ~ ~

TRX2+RX4 PEMD9 N & P10K/47K

N2440 Bot E 8 SOT_666

USMD5_1. 47X1.04_

N3301 Bot H 15

Page 2 –12 COMPANY CONFIDENTIAL Issue 1

H0.675

0W12 SOT666 ~ ~ VREG

LP3985ITLX-2.8 NOPB USMD5 ~ 3V

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RM-170; RM-171 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid ref. Type Description and value

SC70_6_F

N7550 Bot D 22

N7520 Bot B 20

N7505 Bot C 18 TFBGA144

Z7501 Bot C 19

Z7521 Bot D 20

G2200 Top B 21

AIR

RF9282E3 .6

FILTER_2. 1X1.7_10 P_H0.6

FILTER_LF TC10N

BATTER_E ECEP

HIGH POWER SPDT RF SW SC70 ~ ~

PW AMP RF9282E6.3 VDET SCREENED VERSION ~ ~

RFIC AHNE400A TRANSCEIVER TFBGA144 ~ ~

DUAL RX SAW FILTER 1800/1900MHZ 2016

CER FILT LFL181699TC1 2400-2483MHZ

1.6 RTC BACUP CAPAC

311 SIZE FOR 2.6V 4UAH 2.6V ~

1800/190 0MHz ~

2400-248 3MHz ~

V2410 Top F 1

V2411 Top C 1

V2440 Top E 9

V2441 Top E 7

F2000 Bot D 2

S2425 Bot F 22

S2412 Top E 8

LED WHITE LED_CL27 0

LED_CL27 0

LED_SML_ 510

0402_FUS E_AVX_H0.5SM FUSE FF 2A 32V

SWITCH_E VQP7A01KSM SW TACT SPST

SKRHAAE010SM SW 5WAY

100MCD 20MA

0DEG ~ ~

LED WHITE

100MCD 20MA

0DEG ~ ~

LED

SML-512MWT86

MIN 14MCD ~ ~

LED

SML-512MWT86

MIN 14MCD ~ ~

0402 2.0A ~

12V SIDE KEY 2.2N ~ ~

NAVIGATION KEY ~ ~ SOCKET_3

D114111 6_NS12_7

X3300 Bot G 17

Issue 1 COMPANY CONFIDENTIAL Page 2 –13

SOCKET COMPACT

ON-BOARD FOR

SMIA85 ~ ~

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Item Side Grid ref. Type Description and value

LYNX_BAT

X2070 Bot F 15

X2000 Bot E 1

X2400 Top F 21

T_CONN_H

7.0 SYSCON_M

Q202_NK_ 14R3

JST_R_JAV K_G_1_R3

SM BATTERY CONN 3POL SPR 12V 2A ~ ~

SM SYSTEM CONNECTOR 14POL ~ ~

SM CONN 2X12F P0.4 30V .3A PWB/ PWB ~ ~

X2701 Bot F 6

X3200 Bot B 5

X2002 Bot B 1

M2100 Bot C 3

SIM_CONN _P04_100 157_001

MOLEX_RS D_501885

CON_JACK_ HR33NK_2 DJA_2S

VIBRA_M_ KHN4NX1 RA

SM SIM CONN 2X3POL P2.54 50V

0.5A ~ ~ CONN SMC

TRANSFLASH MMC ~ ~ CONN DC-JACK

2.0MM 3POL SPR 90DEG ~ ~

SMD VIBRA MOTOR

1.3V 80MA 9000RPM ~ ~

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Component layouts

Component layout - bottom

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Component layout - top

Page 2 –16 COMPANY CONFIDENTIAL Issue 1

Page 37

Nokia Customer Care

3 — Service Software

Instructions

Issue 1 COMPANY CONFIDENTIAL Page 3 –1

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Nokia Customer Care Service Software Instructions

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Table of Contents

Phoenix installation steps in brief........................................................................................................................3–5

Installing Phoenix...................................................................................................................................................3–6

Updating Phoenix installation..............................................................................................................................3–8

Uninstalling Phoenix..............................................................................................................................................3–9

Repairing Phoenix installation...........................................................................................................................3–11

Phone data package overview............................................................................................................................3–11

Installing phone data package...........................................................................................................................3–12

Uninstalling phone data package.......................................................................................................................3–15

Configuring users in Phoenix..............................................................................................................................3–17

Managing connections in Phoenix......................................................................................................................3–17

Installing flash support files for FPS-8 and FPS-10...........................................................................................3–19

Updating FPS-8 and FPS-10 flash prommer software.......................................................................................3–22

Activating FPS-8....................................................................................................................................................3–23

Deactivating FPS-8................................................................................................................................................3–24

List of Figures

Figure 2 Dongle not found.....................................................................................................................................3–6

Figure 3 Disclaimer text.........................................................................................................................................3–7

Figure 4 InstallShield Wizard Complete...............................................................................................................3–8

Figure 5 Installation interrupted..........................................................................................................................3–9

Figure 6 Remove program...................................................................................................................................3–10

Figure 7 Finish uninstallation.............................................................................................................................3–10

Figure 8 Repair program.....................................................................................................................................3–11

Figure 9 Data package setup information.........................................................................................................3–13

Figure 10 Data package destination folder.......................................................................................................3–14

Figure 11 InstallShield Wizard Complete...........................................................................................................3–15

Figure 12 Uninstalling phone data package......................................................................................................3–16

Figure 13 Finishing data package uninstallation..............................................................................................3–16

Figure 14 Phoenix login.......................................................................................................................................3–17

Figure 15 New user configured..........................................................................................................................3–17

Figure 16 Select mode: Manual...........................................................................................................................3–18

Figure 17 Connections list...................................................................................................................................3–19

Figure 18 Connection information.....................................................................................................................3–19

Figure 19 Product support module information (example from RM-1)..........................................................3–19

Figure 20 Flash update welcome dialog............................................................................................................3–20

Figure 21 Flash installation interrupted............................................................................................................3–20

Figure 22 Flash destination folder......................................................................................................................3–21

Figure 23 Finish flash update..............................................................................................................................3–22

Figure 24 Flash directory window......................................................................................................................3–22

Figure 25 Prommer software update finished..................................................................................................3–23

Figure 26 Prommer Maintenance window........................................................................................................3–23

Figure 27 Box activation......................................................................................................................................3–24

Figure 28 Deactivation warning.........................................................................................................................3–24

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Phoenix

installation steps in brief

Prerequisites

Recommended hardware requirements:

• Computer processor: Pentium 700 MHz or higher

• RAM 256 MB

• Disk space 100-300 MB Supported operating systems:

•

Windows 2000

•

Windows XP

Service Pack 3 or higher

Service Pack 1 or higher

Context

Phoenix

is a service software for reprogramming, testing and tuning phones.

Phoenix

• Service software support for all phone models included in the package

• Flash update package files for programming devices

• All needed drivers for:

The phone model specific data package includes all changing product specific data:

• Product software binary files

• Files for type label printing

• Validation file for the faultlog repair data reporting system

• All product specific configuration files for

To use

installation contains:

• PKD-1 (DK2) dongle

• DKU-2 USB cable

Note: Separate installation packages for flash update files and drivers are also available, but it is

not necessary to use them unless there are updates between separate update packages are used, they should be used after installed.

Note:

Uninstallation should be made from the

Phoenix

, you need to:

and phone data packages should only be used as complete installation packages.

Phoenix

software components

Windows

Control Panel.

Phoenix

service software releases. If

and data packages have been

Steps

1. Connect a PKD-1 (DK2) dongle to the computer parallel port.

2. Install

3. Install the phone-specific data package.

4. Configure users.

5. Manage connection settings (depends on the tools you are using).

Issue 1 COMPANY CONFIDENTIAL Page 3 –5

Phoenix

If you use FPS-8: • Update FPS-8 software

• Activate FPS-8

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If you use FPS-10: • Update FPS-10 software

Note: There is no need to activate FPS-10.

• Activate SX-4 smart card, if you need tuning and testing functions.

Note: When FPS-10 is used only for

product software updates, SX-4 smart card is not needed.

Results

Phoenix

is ready to be used with FPS-8 or FPS-10 flash prommers and other service tools.

Installing

Phoenix

Prerequisites

• Check that a dongle is attached to the parallel port of your computer.

• Download the computer (in

• Close all other programs.

• Depending on your operating system, administrator rights may be required to install

• If uninstalling or rebooting is needed at any point, you will be prompted by the InstallShield program.

Phoenix

C:\TEMP

installation package (for example,

, for instance).

phoenix_service_sw_2004_39_x_xx.exe

Phoenix

) to your

Context

At some point during the installation procedure, you may get the following message:

Figure 2 Dongle not found

This may be a result of a defective or too old PKD-1 dongle. Check the COM/parallel ports used. After correcting the problem, you can restart the installation. For more detailed information, please refer to

Tip: Each feature in

program. Press the F1 key or the feature’s Help button to activate a Help file.

Phoenix

has its own Help function, which can be activated while running the

Phoenix

Help files.

Steps

1. To start the installation, run the application file (for example,

2. In the

Page 3 –6 COMPANY CONFIDENTIAL Issue 1

Welcome

dialogue, click Next.

phoenix_service_sw_2004_39_x_xx.exe

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3. Read the disclaimer text carefully and click Yes.

Figure 3 Disclaimer text

4. Choose the destination folder. The default folder

C:\ProgramFiles\Nokia\Phoenix

is recommended.

5. To continue, click Next. To choose another location, click Browse (not recommended).

6. Wait for the components to be copied. The progress of the installation is shown in the

Setup Status

window.

7. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting, the PC components are registered right away. If the operating system requires restarting your computer, the Install Shield Wizard will notifies about it. Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered.

Note:

Phoenix

does not work, if the components have not been registered.

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8. To end the installation, click Finish.

Figure 4 InstallShield Wizard Complete

Next actions

After the installation,

• installing phone model specific data package for

• configuring users and connections FPS-8 and FPS-10 flash prommers can be used after updating their flash update package files.

Updating

Phoenix

can be used after:

Phoenix

installation

Context

• If you already have the software when new versions are released.

• To update

• When you are updating, for example, from version a14_2004_16_4_47 to a15_2004_24_7_55, the update will take place automatically without uninstallation.

• Always use the latest available versions of both can be found in the phone model specific Technical Bulletins and phone data package (shown during installation).

• If you try to update to a15_2004_24_7_55), you are asked if you want to uninstall the existing version. In this case you can choose between a total uninstallation or a repair installation in a similar way when choosing to uninstall the application from the

Phoenix

, you need to follow the same steps as when installing it for the first time.

Phoenix

Windows

service software installed on your computer, you need to update the

Phoenix

with the same version you already have (for example, a15_2004_24_7_55

Control Panel.

and the phone-specific data package. Instructions

readme.txt

files

• If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.

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Figure 5 Installation interrupted

• Always follow the instructions on the screen.

Steps

1. Download the installation package to your computer hard disk.

2. Close all other programs.

3. Run the application file (for example,

phoenix_service_sw_2004_39_x_xx.exe

Results

A new

Phoenix

version is installed and driver versions are checked and updated.

Uninstalling

Phoenix

Context

You can uninstall

Phoenix

service software manually from the

Windows

Control Panel.

Steps

1. Open the Windows Control Panel, and choose Add/Remove Programs.

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2. To uninstall

Phoenix

, choose Phoenix Service Software→Change/Remove→Remove .

Figure 6 Remove program

The progress of the uninstallation is shown.

3. If the operating system does not require rebooting, click Finish to complete.

Figure 7 Finish uninstallation

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If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.

Repairing

Phoenix

installation

Context

If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling

Note: The original installation package (for example,

must be found on your PC when you run the repair setup.

Phoenix

phoenix_service_sw_a15_2004_24_7_55.exe

Steps

1. Open Windows Control Panel→Add/Remove Programs .

2. Choose Phoenix Service Software→Change/Remove .

3. In the following view, select Repair.

)

Figure 8 Repair program

Phoenix

The procedure is the same as when updating

4. To complete the repair, click Finish.

reinstalls components and registers them.

Phoenix

Phone data package overview

Each product has its own data package (DP). The product data package contains all product-specific data files to make the Phoenix service software and tools usable with a certain phone model.

The phone data package contains the following:

• Product software binary files

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• Files for type label printing

• Validation file for the fault log repair data reporting system

• All product-specific configuration files for Phoenix software components

Data files are stored in C:\Program Files\Nokia\Phoenix (default).

Installing phone data package

Prerequisites

• A phone-specific data package contains all data required for the to be used with a certain phone model.

• Check that a dongle is attached to the parallel port of your computer.

• Install

Phoenix

service software.

Phoenix

service software and service tools

• Download the installation package (for example, in C:\TEMP).

• Close all other programs.

(XX-XX = type designator of the product) If you already have

released.

Note: Often

version of available versions of both. Instructions can be found in phone-specific Technical Bulletins and

readme.txt

Phoenix

files of data packages.

installed on your computer, you will need to update it when a new version is

and the phone-specific data package come in pairs, meaning that a certain

can only be used with a certain version of a data package. Always use the latest

XX-XX_dp_EA_v_1_0.exe

Steps

1. To start the installation, run the application file (for example,

Wait for the installation files to be extracted.

) to your computer (for example,

XX-XX_dp_EA_ v_1_0.exe

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2. Click Next.

3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the

Phoenix

version required with this data package.

Figure 9 Data package setup information

4. To continue, click Next.

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5. Choose the destination folder, and click Next to continue.

Figure 10 Data package destination folder

The InstallShield Wizard checks where

6. To start copying the files, click Next.

Phoenix

is installed, and the directory is shown.

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Phone model specific files are installed. Please wait.

7. To complete the installation, click Finish.

Figure 11 InstallShield Wizard Complete

Next actions

Phoenix

• Configuring users

• Managing connections

FPS-8 and FPS-10 can be used after updating their flash update package files.

can be used for flashing phones and printing type labels after:

Uninstalling phone data package

Context

There is no need to uninstall an older version of a data package, unless instructions to do so are given in the

readme.txt

Please read all related documents carefully.

file of the data package and bulletins related to the release.

Steps

1. Locate the data package installation file (e.g.

2. To start the uninstallation procedure, double-click the data package installation file.

XX-XX_dp_EA_v_1_0.exe

) from your computer.

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3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel.

Figure 12 Uninstalling phone data package

4. When the data package is uninstalled, click Finish.

Figure 13 Finishing data package uninstallation

Alternative steps

• You can also uninstall the data package manually from

Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).

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Configuring users in

Phoenix

Steps

1. Start

2. To add a new user, or to edit existing ones, click Maintain.

3. To add a new user, click New.

4. Type in the name and initials of the user, and click OK.

5. Select the desired user from the

Phoenix

If the user ID is already configured, select s/he from the

The user is added to the user name list.

service software, and log in.

Figure 14 Phoenix login

User name

drop-down list, and click OK.

User name

drop-down list, and click OK.

Figure 15 New user configured

Managing connections in

Phoenix

Context

With the Manage Connections feature you can edit and delete existing connections or create new ones.

Note: After choosing the desired connection, and connecting the phone to a PC for the first time,

allow the PC to install the USB device drivers first. Please note that this may take some time to complete.

If there are problems after the driver installation, check that the USB connection is active from the Windows Control Panel. If the problem persists, contact the local PC support.

Steps

1. Start

2. Choose File→Manage Connections... .

Issue 1 COMPANY CONFIDENTIAL Page 3 –17

Phoenix

, and log in.

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3. To add a new connection, click Add.

4. Select Manual mode, and click Next to continue.

If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.

Figure 16 Select mode: Manual

i For an FPS-10 flash prommer with a USB Connection, choose the following connection settings:

• Media: FPS-10 USB

• DEVICE_INDEX: 0

• SERIAL_NUM: See Serial No from the label attached to the bottom of FPS-10

• ACTIVE_MEDIA: USB

ii For an FPS-10 flash prommer with a LAN connection, choose the following connection settings:

• Media: FPS-10 TCP/IP

• NET_SERV_NAME: Click Scan.... Choose your own FPS-10 device based on the correct MAC address.

See Serial No from the label attached to the bottom of your FPS-10.

• PORT_NUM: Use the default value, and click Next.

• PROTOCOL_FAMILY: Use the default value, and click Next.

• SOCKET TYPE: Use the default value, and click Next.

• TX_BUFFER_SIZE: Use the default value, and click Next.

• RX_BUFFER_SIZE: Use the default value, and click Next.

iii For an FPS-8 flash prommer, choose the following connection settings:

• Media: FPS-8

• PORT_NUM: COM Port where FPS-8 is connected

• COMBOX_DEF_MEDIA: FBUS

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iv For a plain USB connection, choose the following connection settings:

Note: First connect the DKU-2 USB cable between the PC USB port and phone.

• Media: USB

5. To complete the configuration, click Finish.

6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.

Figure 17 Connections list

The connection is activated, and it can be used after closing the The connection information is shown at the right hand bottom corner of the screen.

Figure 18 Connection information

7. To use the connection, connect the phone to your PC with correct service tools. Make sure the phone is switched on, and then choose File→Scan Product .

Manage Connection

window.

Results

The product support module information appears in the status bar:

Figure 19 Product support module information (example from RM-1)

Installing flash support files for FPS-8 and FPS-10

Prerequisites

• Install

• Install phone model specific data package for

• If you want to update the flash support files, they are delivered in the same installation package with

Phoenix

or newer

service software.

Phoenix

packages beginning from December 2004.

Phoenix

In case you want to update the MCU files, install the latest data package (see Technical Bulletins for information on the latest one).

Normally, it is enough to install always includes the latest flash update package files for FPS-8 and FPS-10.

• A separate installation package for flash support files is available. The files can be updated according to

these instructions, if updates appear between

Issue 1 COMPANY CONFIDENTIAL Page 3 –19

Phoenix

and the phone-specific data package because the installation

Phoenix

data package releases.

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Context

If you are not using a separate installation package, you can skip this section and continue with "Updating

FPS-8 and FPS-10 flash prommer software" (page 3–22) after installing a new phone data package.

Steps

1. To begin the installation, double-click the flash update file (for example,

flash_update_03_183_0014.exe

Figure 20 Flash update welcome dialog

If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled.

Restart installation again after the uninstallation.

2. If you try to downgrade the existing version to older ones, the setup will be aborted. If there is a need to

downgrade the version, uninstall newer files manually from the Windows Control Panel, and then rerun the installation.

Figure 21 Flash installation interrupted

If an older version exists on your PC and it needs to be updated, click Next to continue installation.

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3. It is recommended to install the files to the default destination folder To continue, click Next.

C:\Program Files\Nokia\Phoenix

Figure 22 Flash destination folder

When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended).

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4. To complete the installation procedure, click Finish .

Figure 23 Finish flash update

Next actions

FPS-8 and FPS-10 flash prommers must be updated using

Updating FPS-8 and FPS-10 flash prommer software

Phoenix

Steps

1. Start

2. Choose the correct connection for your flash prommer: File→Manage Connections...

3. Choose Flashing→Prommer maintenance .

4. To update the FPS-8/FPS-10 software, click Update, and select the appropriate file

Phoenix

fpsxupd.ini

service software, and log in.

(for FPS-10) from

C:\Program Files\Nokia\Phoenix\Flash

fps8upd.ini

(for FPS-8)

Figure 24 Flash directory window

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Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button

in the

Flash Box Files

pane and select the file type(s) to be loaded.

5. Click OK.

Figure 25 Prommer software update finished

6. To close the

Prommer Maintenance

window, click Close.

Figure 26

Prommer Maintenance

window

Activating FPS-8

Context

Before FPS-8 can be successfully used for phone programming, it must first be activated. First fill in the When activation file is received (for example,

\BoxActivation

Issue 1 COMPANY CONFIDENTIAL Page 3 –23

FPS-8 activation request

sheet in the FPS-8 sales package, and follow the instructions given.

00000.in

), copy it to the

C:\ProgramFiles\Nokia\Phoenix

directory on your computer (this directory is created when

Phoenix

is installed).

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Steps

1. Start

2. Choose Flashing→Prommer Maintenance .

Phoenix

service software.

3. In the

4. To find the activation file, click Browse.

5. To activate the prommer, select the activation file and click Open.

6. To complete the activation, restart FPS-8.

Prommer Maintenance

window, click Activate.

Figure 27 Box activation

Deactivating FPS-8

Context

If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.

Steps

1. Start

2. Choose Flashing→Prommer Maintenance .

3. In the

4. To confirm the deactivation, click Yes.

Phoenix

service software.

Prommer Maintenance

window, click Deactivate.

Figure 28 Deactivation warning

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The box is deactivated.

5. To complete the deactivation, restart FPS-8.

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Nokia Customer Care

4 — Service Tools and Service

Concepts

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Nokia Customer Care Service Tools and Service Concepts

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Table of Contents

Service tools............................................................................................................................................................4–5

CA-35S.................................................................................................................................................................4–5

CA-53...................................................................................................................................................................4–5

CU-4.....................................................................................................................................................................4–6

DKU-2..................................................................................................................................................................4–7

FLS-4S..................................................................................................................................................................4–7

FPS-10.................................................................................................................................................................4–8

FS-42...................................................................................................................................................................4–8

MJ-100.................................................................................................................................................................4–8

PCS-1...................................................................................................................................................................4–9

PKD-1..................................................................................................................................................................4–9

RJ-136.................................................................................................................................................................4–9

SA-119.................................................................................................................................................................4–9

SS-46...................................................................................................................................................................4–9

SS-62.................................................................................................................................................................4–10

XCS-4.................................................................................................................................................................4–10

XRF-1.................................................................................................................................................................4–10

Service concepts...................................................................................................................................................4–11

Flash concept with FPS-10..............................................................................................................................4–11

Flash concept with FPS-10 (USB)....................................................................................................................4–12

MJ-100 module jig concept............................................................................................................................4–13

POS (Point of Sale) flash concept...................................................................................................................4–14

Service concept for RF testing and RF/BB tuning.........................................................................................4–15

RF testing concept with RF coupler...............................................................................................................4–16

List of Figures

Figure 29 Basic flash concept with FPS-10.........................................................................................................4–11

Figure 30 Basic flash concept with FPS-10.........................................................................................................4–12

Figure 31 MJ-100 module jig service concept....................................................................................................4–13

Figure 32 POS flash concept................................................................................................................................4–14

Figure 33 Service concept for RF testing and RF/BB tuning.............................................................................4–15

Figure 34 RF testing concept with RF coupler...................................................................................................4–16

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Service tools

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-170; RM-171, refer to various concepts.

CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash

prommer to the Point-Of-Sales (POS) flash adapter.

CA-53 USB connectivity

cable

USB to system connector cable.

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CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

• software controlled via USB

• EM calibration function

• Forwards FBUS/Flashbus traffic to/from terminal

• Forwards USB traffic to/from terminal

• software controlled BSI values

• regulated VBATT voltage

• 2 x USB2.0 connector (Hub)

• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and

other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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DKU-2 USB connectivity

cable

USB to system connector cable.

FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

developed specifically for POS use.

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FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable FS-42 Flash adapter

Flash adapter FS-42 is used for phone testing and flashing. FS-42 is used with the generic flash adapter base and control unit CU-4 or interface adapter.

When flashing or system testing the phone, the adapter is attached to replace the phone own battery. All functions (as well as the calibration voltages, current and the protections for over voltages, over current and voltage polarity), are performed by CU-4.

MJ-100 Module jig MJ-100 is meant for component level troubleshooting.

The jig includes an RF interface for GSM, WCDMA and Bluetooth. In addition, it has the following features:

• Provides mechanical interface with Engine module

• Provides galvanic connection to all needed test pads in module

• Multiplexing between USB and FBUS media, controlled by Vusb

• UI test interface

• MMC interface

• Duplicated SIM connector

• Audio components: IHF, MIC, earpiece

• Connector for control unit

• Access for the system connector

Note: In the picture CU-4 is connected to MJ-100 . CU-4 is not

part of the MJ-100 sales package and has to be ordered separately.

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PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled operating voltage.

PKD-1 SW security device SW security device is a piece of hardware enabling the use of the

service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

RJ-136 Rework jig RJ-136 is a soldering jig used for soldering and as a rework jig for the

engine module.

SA-119 RF coupler SA-119 is a coupler for GSM RF testing. It is used together with FS-42

flash adapter.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

FPS-10.

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SS-62 Flash adapter base Generic base for flash adapters and couplers.

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for:

• GSM850/900: 0.3+-0.1 dB

• GSM1800/1900: 0.5+-0.1 dB

• WLAN: 0.6+-0.1dB

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Service concepts

Flash concept with FPS-10

Figure 29 Basic flash concept with FPS-10

Description Type

FS-42 Flash adapter SS-46 Interface adapter CA-35S Power cable XCS-4 Modular cable FPS-10 Flash prommer box CA-31D USB cable PKD-1 SW security device

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Flash concept with FPS-10 (USB)

Figure 30 Basic flash concept with FPS-10

Description Type

FS-42 Flash adapter SS-62 Flash adapter base CA-35S Power cable CU-4 Control unit FPS-10 Flash prommer box CA-31D Standard USB cable PKD-1 SW security device

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MJ-100 module jig concept

Figure 31 MJ-100 module jig service concept

Type Description

MJ-100 Module jig CU-4 Control unit FPS-10 Flash prommer SX-4 Smart card XCS-4 Modular cable PCS-1 DC power cable CA-31D USB cable

GPIB control cable XRS-6 RF cable PKD-1 SW security device

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POS (Point of Sale) flash concept

Figure 32 POS flash concept

Type Description

CA-53 Cable FLS-4S POS flash dongle

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Service concept for RF testing and RF/BB tuning

Figure 33 Service concept for RF testing and RF/BB tuning

Description Type

MJ-100 Module jig CU-4 Control unit CA-31D USB cable PCS-1 DC power cable

Standard USB cable + smart card reader SX-4 Smart card XRS-6 RF cable

GPIB control cable PKD-1 SW security device

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RF testing concept with RF coupler

Figure 34 RF testing concept with RF coupler

Type Description

FS-42 Flash adapter CU-4 Control unit SA-119 RF coupler PCS-1 Power cable XCS-4 Cable SS-62 Jig CA-31D USB cable SX-4 Smart card

GPIB control cable XRS-6 RF cable PKD-1 SW security device

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5 — Disassembly/reassembly

instructions

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Table of Contents

Disassembly instructions.......................................................................................................................................5–5

Reassembly instructions......................................................................................................................................5–14

List of Figures

Figure 35 Needed tools: a bit holding screwdriver, a Torque screwdriver, a Torx PLUS size 6 bit, metal

tweezers, a DC plug, the SS-93 opening tool, the SS-102 camera removal tool and a dental pick.

.......................................................................................................................................................................5–5

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Disassembly instructions

Prerequisites

Figure 35 Needed tools: a bit holding screwdriver, a Torque screwdriver, a Torx PLUS size 6 bit, metal tweezers, a DC plug,

the SS-93 opening tool, the SS-102 camera removal tool and a dental pick.

Steps

1. Press the BATTERY COVER LATCH and lift a bit the BATTERY COVER ASSEMBLY.

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2. Now remove the BATTERY COVER ASSEMBLY.

3. Unlock the A-COVER with the SS-93 starting on the top side of the phone.

4. Slide the SS-93 along the edge to unlock the snaps.

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5. Do the same on the other side.

6. Separate the parts from each other.

7. Remove the KEYMAT from the A-COVER.

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8. Undo the screws in the order shown and remove them.

Note: For assembly: Use the same order and a torque of 20 Ncm for re-assembly.

9. Unlock the UI SHIELD ASSEMBLY with the SS-93.

10. Unlock the second snap of the UI SHIELD.

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11. Remove the ENGINE MODULE from the B-COVER.

12. Use the SS-93 to open the snaps of the UI SHIELD.

13. Now, remove the UI SHIELD.

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14. Remove the EARPIECE.

15. Carefully, open the LCD connector with the SS-93 paying attention to the surrounding components.

16. Remove the LCD.

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17. Use tweezers to remove the JOYSTICK HAT. Note the right position to JOYSTICK HAT when assembling the unit.

18. Unlock and remove the CAMERA MODULE with the SS-102 camera removal tool.

19. Note the right position of the CAMERA MODULE when assembling the unit.

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20. Remove the 1GSM ANTENNA MODULE.

21. Gently, remove the VOLUME and FUNCTION switches using tweezers.

22. Remove the MICROPHONE avoiding bending the spring contacts.

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23. Use the DC-plug to unlock and remove the DC-JACK.

24. Remove the BATTERY COVER LATCH.

25. The disassembly procedure is now complete.

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Reassembly instructions

For reassembly, follow the disassembly instructions, but in reversed order, unless otherwise stated.

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6 — BB Troubleshooting and

Manual Tuning Guide

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Table of Contents

Baseband troubleshooting....................................................................................................................................6–5

General power checking troubleshooting...........................................................................................................6–7

Clocking troubleshooting......................................................................................................................................6–8

Display module troubleshooting..........................................................................................................................6–9

General instructions for display troubleshooting..........................................................................................6–9

Display fault troubleshooting........................................................................................................................6–11

Display and keyboard backlight troubleshooting........................................................................................6–12

USB troubleshooting............................................................................................................................................6–14

Charging troubleshooting...................................................................................................................................6–15

Dead or jammed phone troubleshooting..........................................................................................................6–16

Vibra troubleshooting..........................................................................................................................................6–17

MicroSD troubleshooting.....................................................................................................................................6–18

Power key troubleshooting.................................................................................................................................6–19

SIM troubleshooting.............................................................................................................................................6–20

Irda troubleshooting............................................................................................................................................6–21

Keyboard troubleshooting..................................................................................................................................6–22

Battery current measuring fault troubleshooting............................................................................................6–24

Flash programming fault troubleshooting........................................................................................................6–25

Backup battery troubleshooting.........................................................................................................................6–25

Bluetooth troubleshooting..................................................................................................................................6–26

Introduction to Bluetooth troubleshooting.................................................................................................6–26

Bluetooth settings for Phoenix......................................................................................................................6–26

Bluetooth self tests in Phoenix......................................................................................................................6–27

Bluetooth BER failure troubleshooting.........................................................................................................6–29

BT audio failure troubleshooting..................................................................................................................6–30

Audio troubleshooting.........................................................................................................................................6–31

Audio troubleshooting test instructions......................................................................................................6–31

Internal earpiece troubleshooting................................................................................................................6–34

Internal microphone troubleshooting..........................................................................................................6–35

IHF troubleshooting........................................................................................................................................6–36

External microphone troubleshooting..........................................................................................................6–37

External earpiece troubleshooting................................................................................................................6–38

Introduction to acoustics troubleshooting..................................................................................................6–39

Acoustics earpiece troubleshooting..............................................................................................................6–40

Acoustics IHF troubleshooting.......................................................................................................................6–41

Acoustics microphone troubleshooting........................................................................................................6–42

Baseband manual tuning guide.........................................................................................................................6–43

Energy management calibration...................................................................................................................6–43

List of Tables

Table 7 Display module troubleshooting cases................................................................................................6–10

Table 8 Pixel defects............................................................................................................................................6–10

Table 9 Calibration value limits..........................................................................................................................6–43

List of Figures

Figure 36 SleepCLK..................................................................................................................................................6–9

Figure 37 SYSCLK.....................................................................................................................................................6–9

Figure 38 Flashing pic 1. Take single trig measurement for the rise of the BSI signal.................................6–25

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Figure 39 Flashing pic 2. Take single trig measurement for the rise of the BSI signal.................................6–25

Figure 40 Charging backup battery....................................................................................................................6–26

Figure 41 Discharging backup battery...............................................................................................................6–26

Figure 42 BER test result......................................................................................................................................6–27

Figure 43 Bluetooth self tests in Phoenix..........................................................................................................6–28

Figure 44 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is

connected...................................................................................................................................................6–33

Figure 45 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is

connected...................................................................................................................................................6–33

Figure 46 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected....

6–33

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Baseband troubleshooting

Context

This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths.

The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations.

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Troubleshooting flow

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General power checking troubleshooting

Troubleshooting flow

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Clocking troubleshooting

Troubleshooting flow

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