Nokia CARK 64, CARK91 Installation Guide

Programmes After Market Services
NSD-6 Series Transceivers

CARK 64 / 9 1 Installation Guides

Issue 1 04/01 Nokia Mobile Phones Ltd.
NSD-6
CARK 64 / 91 Installation Guides PAMS Technical Documentation
Page 2 Nokia Mobile Phones Ltd. Issue 1 04/01
PAMS Technical Documentation CARK 64 / 91 Installation Guides
Contents
Page No
CARK-64....................................................................................................................... 5
Introduction ..................................................................................................................5
Unpacking ....................................................................................................................6
Component Parts ..........................................................................................................6
Phone Holder MBC-1................................................................................................ 6
Mounting Plate MKU–1 and Swivel Mount HHS–9................................................ 7
Mobile Charger LCH–9 ............................................................................................ 7
Installation and Testing ................................................................................................7
CARK–91...................................................................................................................... 8
Introduction ..................................................................................................................8
Unpacking ..................................................................................................................10
Component Parts ........................................................................................................11
Advanced Active Holder MCC–1........................................................................... 11
Advanced HF Unit HFU–2 ..................................................................................... 11
Mounting Plate MKU–1 and Swivel Mount HHS–9.............................................. 11
HF Microphone HFM–8.......................................................................................... 11
HF Speaker HFS–12................................................................................................ 11
Power Cable PCH–4J ................................................................................................11
External Mobile Antenna (not supplied)................................................................. 12
Installation .................................................................................................................12
Ignition Sense IGNS................................................................................................ 12
Car Radio Muting CRM.......................................................................................... 12
Antenna Motor Control AMC................................................................................. 13
Testing .......................................................................................................................14
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PAMS Technical Documentation CARK 64 / 91 Installation Guides

CARK-64

Introduction

This installation guide has been prepared to provide the basic information necessary to install this car kit. This guide is not intended to be definitive, because different types and models of vehicles will require different installation work. The information given is for general guidance only.
The terms of warranty demand that this car kit be installed by an experienced installer and only genuine Nokia parts are used. An end user should never attempt to install this car kit without professional assistance as the installation requires special tools and knowledge.
Please refer to the telephone’s User’s Guide for instructions on the telephone’s operation, care and maintenance, including important safety information.
Note: Read the warnings below before beginning the installation procedure. _________________________________________
WARNINGS
1 ENSURE THAT THE VEHICLE’S BATTERY IS DISCONNECTED BEFORE YOU
START THE INSTALLATION PROCEDURE, AND THAT IT REMAINS DISCON­NECTED DURING THE PROCEDURE.
2 DO NOT SMOKE OR USE OPEN FLAMES WHEN WORKING NEAR THE VEHI-
CLE’S FUEL SYSTEM.
3 ENSURE THAT THE VEHICLE’S ELECTRIC AL CABLES, HYDRAULIC LINES, FUEL
LINES, AND SAFETY EQUIPMENT ARE NOT DAMAGED DURING INSTALLA­TION.
4 ENSURE THA T NORMAL CONTROL AND OPE RA TION OF THE VEHICLE IS NOT
IMPAIRED BY THE INSTALLATION, PARTICULARLY THE BRAKES AND STEER­ING. ENSURE THAT AIRBAG OPERATION IS NOT OBSTRUCTED.
5 ELECTRONIC AND OTHER SOPHISTICATED SYSTEMS (e.g. SPEED CONTROL,
ABS ANTI–LOCK BRAKE, FUEL INJECTION, NAVIGATION, AND AIRBAG SYS­TEMS) ARE RELATIVELY IMMUNE TO MALFUNCTION CAUSED BY NEARBY RADIO TRANSMISSIONS. HOW EVER, SHOULD YOU EXPERIENCE FALSE OPERATION OF THESE SYSTEMS OR ARE IN ANY DOUBT WHATSOEVER AS TO THEIR FUNCTIONALITY, PLEASE CONSULT THE VEHICLE’S DEALER.
6 THE CAR KIT IS SUITABLE FOR USE ONLY IN VEHICLES WITH AN 11..32 V
NEGATIVE GROUNDING. USE ON OTHER SUPPLY VOLTAGES OR ALTERNA­TIVE POLARITY WILL DAMAGE THE EQUIPMENT.
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7 THE PHONE SHOULD NOT BE LEFT SWITCHED ON FOR EXTENDED PERIODS
WITHOUT RUNNING THE VEHICLE’S ENGINE. FAILURE TO COMPLY COULD DRAIN THE VEHICLE’S BATTERY.

Unpacking

Carefully unpack the equipment and ensure that the following items are present:
• Phone Holder MBC-1
• Swivel Mount HHS-9
• Mobile Charger LCH-9

Component Parts

Phone Holder MBC-1
The holder allows the phone to be firmly located in a convenient position. The holder is attached to the vehicle’s interior using the swivel mount HHS–9, or the mounting plate MKU–1. The mounting must be secured with a screw (included with HHS–9). The screw recess can then be covered with the Nokia logo plate.
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Mounting Plate MKU–1 and Swivel Mount HHS–9
MKU–1 is a fixed-position mounting plate; HHS–9 is a swivel mount that allows for adjustable fixing. The two mounting plates are interchangeable.
Mobile Charger LCH–9
The mobile charger enables the phone to be charged via the vehicle’s cigarette lighter socket. The charger connects to the phone via a d.c. jack socket located on the base of phone. The supply voltage may vary between 11 and 32 V.

Installation and Testing

There are some important aspects that require special attention when positioning the phone holder.
The positioning of the phone holder is the most important factor when trying to achieve the most comfortable position for the user. The location of the holder should be selected so that the visibility of the phone’s display is good under all lighting conditions, but not so that the driver’s attention is easily distracted. The phone holder can be installed so that only one of the release buttons is visible, as only one of the buttons needs to be pressed to release the phone. The holder should be located so that the driver can easily reach the keypad. Under no circumstances should the holder prevent the driver from controlling or operating the vehicle in any way or observing traffic.
Once installed, the equipment should be tested to ensure that it is operating satisfacto­rily and that the position of the unit does not impair the driver’s ability to control and operate the vehicle in any way.
Use the phone to make a call when the vehicle is parked with the engine running. During the call, switch off the engine. Ensure that the phone is operational both with the engine running, and with the engine switched off.
For operating information, refer to the User’s Guide supplied with the phone.
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CARK 64 / 91 Installation Guides PAMS Technical Documentation

CARK–91

Introduction

This installation guide has been prepared to provide the basic information necessary to install this car kit. This guide is not intended to be definitive, because different types and models of vehicles will require different installation work. The information given is for general guidance only.
The terms of warranty demand that this car kit be installed by an experienced installer and only genuine Nokia parts are used. An end user should never attempt to install this car kit without professional assistance as the installation requires special tools and knowledge.
Please refer to the telephone’s User’s Guide for instructions on the telephone’s operation, care and maintenance, including important safety information.
Note: Read the warnings below before beginning the installation procedure. _______________________________________
WARNINGS
1 ENSURE THAT THE VEHICLE’S BATTERY IS DISCONNECTED BEFORE YOU
START THE INSTALLATION PROCEDURE, AND THAT IT REMAINS DISCON­NECTED DURING THE PROCEDURE.
2 DO NOT SMOKE OR USE OPEN FLAMES WHEN WORKING NEAR THE VEHI-
CLE’S FUEL SYSTEM.
3 ENSURE THAT THE VEHICLE’S ELECTRIC AL CABLES, HYDRAULIC LINES, FUEL
LINES, AND SAFETY EQUIPMENT ARE NOT DAMAGED DURING INSTALLA­TION.
4 ENSURE THA T NORMAL CONTROL AND OPE RA TION OF THE VEHICLE IS NOT
IMPAIRED BY THE INSTALLATION, PARTICULARLY THE BRAKES AND STEER­ING. ENSURE THAT AIRBAG OPERATION IS NOT OBSTRUCTED.
5 ELECTRONIC AND OTHER SOPHISTICATED SYSTEMS (e.g. SPEED CONTROL,
ABS ANTI–LOCK BRAKE, FUEL INJECTION, NAVIGATION, AND AIR–BAG SYSTEMS) ARE RELATIVELY IMMUNE TO MALFUNCTION CAUSED BY NEARBY RADIO TRANSMISSIONS. HOWEVER, SHOULD YOU EXPERIENCE FALSE OPERATION OF THESE SYSTEMS OR ARE IN ANY DOUBT WHATSO­EVER AS TO THEIR FUNCTIONALITY, PLEASE CONSULT THE VEHICLE’S DEALER.
6 THE CAR KIT IS SUITABLE FOR USE ONLY IN VEHICLES WITH A 12 V NEGA-
TIVE GROUNDING. USE ON OTHER SUPPLY VOLTAGES OR ALTERNATIVE POLARITY WILL DAMAGE THE EQUIPMENT.
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7 THE PHONE SHOULD NOT BE LEFT SWITCHED ON FOR EXTENDED PERIODS
WITHOUT RUNNING THE VEHICLE’S ENGINE. FAILURE TO COMPLY COULD DRAIN THE VEHICLE’S BATTERY.
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Unpacking

Carefully unpack the equipment and ensure that the following items are present:
• Advanced Active Car Holder MCC-1
• Advanced HF Unit HFU-2
• Power Cable PCH-4J
• Mounting Plate MKU-1
• Swivel Mount HHS-9
• HF Microphone HFM-8
• HF Speaker HFS-12
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Component Parts

Advanced Active Holder MCC–1
The holder allows the phone to be firmly located in a convenient position. The holder is attached to the vehicle’s interior using the sw ivel mount HHS–9. The mounting must be secured with a screw (included with HHS–9). The screw recess can then be covered with the Nokia logo plate.
Advanced HF Unit HFU–2
The handsfree unit enables the phone to operate in handsfree mode. The unit is attached to the vehicle interior using the mounting plate MKU–1. The mounting must be secured with a screw (included with MKU–1). A temporary installation can be achieved using installation belts (not supplied).
Power is supplied from the vehicle’s battery via the power cable PCH–4J. The handsfree unit provides the power supply to the phone via the system connector.
The HF microphone HFM–8, connects to the MICsocket. And the HF speaker HFS–12, con­nects to the socket.
Mounting Plate MKU–1 and Swivel Mount HHS–9
MKU–1 is a fixed-position mounting plate; HHS–9 is a swivel mount that allows for adjustable fixing. The two mounting plates are interchangeable.
HF Microphone HFM–8
The HF microphone connects directly to the handsfree unit ( MIC socket). Insert the plug into the MIC socket and twist 90o to lock firmly in place.
HF Speaker HFS–12
The HF speaker connects directly to the handsfree unit ( socket). Insert the plug into the socket and twist 90o to lock firmly in place.

Power Cable PCH–4J

The power cable connects the standard handsfree unit HFU–2 to the vehicle’s power sup­ply. The red wire must be connected to the + voltage on the vehicle’s power supply via the supplied fused connector. The black wire must be attached to a good negative GND connection.
The blue ignition sense (IGNS) wire is connected to +12 V voltage controlled by the vehi­cle’s ignition key via the supplied fused conne ctor. See Ignition Sense section.
The yellow wire is used for car radio muting (XCRM). The line goes down to 0 volts during a call. See Car Radio Muting section.
The green wire is used for motor antenna (AMC). The voltage in this output is +12 V whenever the phone is on. See Antenna Motor Control section.
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External Mobile Antenna (not supplied)
The cellular phone is designed to operate with a high quality external antenna. However, due to many different types of antennas being available, an antenna is NOT included as part of this kit. Please consult the dealer to find out which is the most suitable antenna type for your installation.

Installation

There are some important aspects that req uire special attention in positioning car kit accessories.
The positioning of the phone holder is the most important factor when trying to achieve the most comfortable position for the user. The location of the holder should be selected so that the visibility of the phone’s display is good under all lighting conditions, but not so that the driver’s attention is easily distracted. The holder should be located so that the driver can easily reach the keypad. Under no circumstances should the holder prevent the driver from controlling or operating the vehicle in any way or observing traffic.
The HF microphone should be installed according to the directions in the separate micro­phone installation guide. Ensure the microphone is as close to the driver’s mouth as pos­sible, and attached to a surface that is mechanically quiet. The microphone should be mounted at least 3 ft/1 m away from the handsfree unit speaker to a void acoustic feed­back.
Ensure that cables are routed as far away as possible from the vehicle’s electronic sys­tems (refer to WARNINGS)*. Also, ensure that cables are not subjected to undue mechan­ical stress (e.g. under seats or against sharp edges.
* To prevent disturbance, cables should be routed as far away from the interference source as possible
Ignition Sense IGNS
The ignition sense feature prevents your car kit from draining the car battery by execut­ing an auto power off in 20 seconds after the ignition key has been turned off. The blue wire of the power cable is used for the ignition sense feature. The use of ignition sense is recommended to prevent accidental draining of the car’s battery. The wire is connected via a 1 A fuse to a 12/24 volt potential that is controlled by the ignition key. Do not con­nect it directly to the high voltage sections of the ignition cir cuit.
.
Car Radio Muting CRM
The car kit offers a feature that can mute the car radio automatically during a conversa­tion. This feature is convenient and provides for safer handsfree operation. The car radio muting feature is based on a grounded line, so it means that in standby, the yellow wire (XCRM) is not grounded and car radio works normally, but during a call, line is grounded and car radio is muted. Note that an auxiliary relay or muting unit must be used when the car radio doesn’t have a mute feature available.
When a relay is used, connect of series with the car radio main supply. A 200 mA fuse
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should be used to protect the XCRM output in event of a short circuit. Some radios have separate supplies for amplifiers and motors, and another for memory backup purposes. Very often these radios also have a secret code system, which activates itself if a break in the memory supply is detected. Be careful when installing the relay not to break the memory supply (usually marked ACC or +MEM), but to install the relay in the main sup­ply feed.
GND
CAR RADIO
87A
87
Bosch P/N 0–332–204–150 12 V, 30 A. SPDT
30
12 V d.c.
Supply for car radio
To XCRM line (yellow wire)
Another possibility is to use a special muting unit, which mutes the radio by connecting load resistors to the speaker lines of the car radio.
Antenna Motor Control AMC
The antenna motor control offers a feature, green wire of the system cable (AMC), that may be used to control different devices on and off. The voltage in this output is +12 V whenever the phone is on. If the phone is turned off, the voltage disappears. The maxi­mum output current is 200 mA; therefore, for example, motorized antenna must be con­trolled via a relay (see diagram below).
Bosch P/N 0–332–204–150 12 V, 30 A. SPDT
12 V d.c.
Supply for device
30
85
86
Fuse 200 mA (not supplied)
87A
CONTROLLED DEVICE e.g.
87
MOTOR ANTENNA
12 V d.c.
GND
From AMC line (green wire)
86
Fuse 1 A
85
GND
All installations should take into account any special r equirements of the customer. However, should the customer require an installation that is illegal or unsafe, these facts must be pointed out to the customer and a policy of noncomplianc e adopted.
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Testing

Once installed, the equipment should be tested to ensure that it is operating satisfacto­rily and that the position of the units does not impair on the driver’s ability to control and operate the vehicle in any way.
Use the phone to make a call when the vehicle is parked with the engine running. During the call, switch off the engine. Ensure that the phone is operational with the engine run­ning and with the engine switched off. For operating information, refer to the User’s Guide supplied with the phone.
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