Nokia RM-640, RM-662, C3-01, C3-01m Service Manual

Nokia Customer Care

Service Manual

RM-640; RM-662 (Nokia C3-01; Nokia C3-01m)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 10/2010 Jeff Zhao

RM-640; RM-662

Page ii COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-640; RM-662

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-640; RM-662

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 1 COMPANY CONFIDENTIAL Page vii

RM-640; RM-662

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page ix

RM-640; RM-662

Company policy

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Page x COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 Nokia C3-01; Nokia C3-01m Service Manual Structure

Nokia C3-01; Nokia C3-01m Service Manual Structure

1 General information 2 Service Devices and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 Cellular RF troubleshooting 5 System Module 6 BOB (WLAN/FM/BT) Glossary

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RM-640; RM-662

Nokia C3-01; Nokia C3-01m Service Manual Structure

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Page xii COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

1 — General information

Issue 1 COMPANY CONFIDENTIAL Page 1 – 1

RM-640; RM-662

General information

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Page 1 – 2 COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 General information

Table of Contents

Product selection................................................................................................................................................... 1–5

Phone features ...................................................................................................................................................... 1–5

Software and user interface features.................................................................................................................. 1–6

Enhancements ....................................................................................................................................................... 1–7

Technical specifications........................................................................................................................................ 1–7

General specifications...................................................................................................................................... 1–7

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII/V/II/I phones................................ 1–7

Battery endurance............................................................................................................................................ 1–9

Environmental conditions ............................................................................................................................... 1–9

List of Figures

Figure 1 RM–640/RM–662 (Nokia C3–01/Nokia C3–01m) product picture....................................................... 1–5

Issue 1 COMPANY CONFIDENTIAL Page 1 – 3

RM-640; RM-662

General information

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Page 1 – 4 COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 General information

Product selection

RM–640 (Nokia C3–01) is a GSM/WCDMA dual mode phone, supporting GSM 850/900/1800/1900 and WCDMA 850/900/1900/2100. RM–662 (Nokia C3–01m) surports GSM 850/900/1800/1900.

Figure 1 RM–640/RM–662 (Nokia C3–01/Nokia C3–01m) product picture

Phone features

Hardware features

•

Protocols: WCDMA 850/900/1900/2100MHz (RM-640 only), GSM 850/900/1800/1900MHz Variant 2: GSM 850/900/1800/1900MHz

•

Power class: : WCDMA class 3 (24 dBm) Bands I, V, VIII, WCDMA class 4 (21 dBm) Band II, EGSM1800/1900 Class 1 (1W 30 dBm), EGSM900/850 Class 4 (2W, 33dBm)

•

3GPP: Rel.6

•

WCDMA packet data: HSUPA cat 5 up to 2 Mbps; HSDPA cat 9 up to 10.2 Mbp

•

Speech Codecs: WB-AMR, HR, FR, EFR

•

SIM: 1.8V & 3V, up to 2000 entries

•

Display: QVGA 262k colors, 2.4” touch

•

Camera: 5Mpx full focus + integrated flash

Issue 1 COMPANY CONFIDENTIAL Page 1 – 5

RM-640; RM-662

General information

•

Music player: MP3, MP4 (audio) = M4A (Container for audio-formats: AAC, MP3), AAC, AAC LC, AAC+, eAAC+, WMA, NRT, MXMF, WAV, NB AMR, WB AMR, MIDI

•

Video player: H.263 level 45, MPEG4 encoding + decoding in QCIF resolution (simple profile, level 0b); H. 264/MPEG-4 AVC

•

Streaming: Real time & 3GPP streaming

•

Keymat: ITU-T keymat

•

Side keys: Volume keys, lock key, camera key

•

Other keys: Messaging key

•

Vibra: Internal

•

Speakers: Integrated handsfree, mono speaker

•

Radio: Stereo FM radio w RDS

•

Interfaces: Micro USB AB connector/charger plug, 2mm DC charging plug, 3.5mm AV connector, Bluetooth version 2.1+EDR, microSD memory card

•

Ringing: 99 Phon from 10cm distance

•

Lanyard detail: Yes

•

Memory: 2000 phonebook entries (max 13 MB), Calendar entries, around 30MB free user memory, MicroSD card up to 32GB.

Bearers supported

EDGE (EGPRS): MSC 33, DTM GRPS/EGPRS MSC 32, WCDMA, GSM/EGSM, EGPRS/GPRS Rel. 6 HSPA Stereo BT High Speed USB (FS/HS/OTG) WLAN 802.11b/g/n

Language support

Language packs (incl predictive text) for SEAP, China, Europe, Middle East,LTA, India and Africa, handwriting recognition for Chinese language.

Software and user interface features

Applications/Service Enablers

OMA DRM 2.0, WM DRM 10 OMA MMS 1.3, MMS Conformance 3.0, AMR and SMIL OMA Client Provisioning v1.1 Audio messaging, JSR 75, JSR, 82, JSR118, JSR135, JSR139, JSR172, JSR177, JSR179, JSR184, JSR185, JSR205, JSR211, JSR226, JSR234,

JSR248 (Subset compliance) and NokiaUI proprietary API. Support for background running (up to 8 manufacturer or operator signed) MIDlets, RMS size max = 512kB

per file - up to 2000 files, JAR size max = 1024k - no limit for pre-installed MIDlets, Heap = 2048k, Background heap = 2048k, HTTP(S) +up- and download streaming, TCP/IP, UDP, SSL, TLS

Nokia Messaging Service 3.0 including Push email with attachments: IMAP4, POP3, SMTP 3GPP H.263 playback + streaming. H.264 + MPEG4 video and playback.

Instant Messaging.

Page 1 – 6 COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 General information

SyncML (local and remote) OMA Device Management 1.2 and FOTA with FUMO 1.0 Nokia OSS Internet Browser (WAP 2.0 XHTML) Ovi Store 1.7, Macromedia Flash Lite 3.0

UI features

•

Series 40/SPR 9.2/Touch

Enhancements

•

Battery: BL-5CT, 1050 mAh (inbox)

•

Chargers: AC-8 (in-box), AC-15 (inbox in some countries)

•

Car solutions: HF-510, HF-200

•

MicroSD cards: MU-37, MU-41, MU-43, MU-44

•

Wired headset: WH-102 (stereo, inbox)

•

Wireless headset (BT): BH-606 (mono), BH-103 (Stereo)

•

Music speaker: MD-7W

•

Data cables: CA-101D

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

RM-640/RM–662 transceiver with BL-5CT, 1050 mAh Li-Ion battery pack

111 x 47.5 x 10.8 100 51.43

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII/V/II/I phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII (900), WCDMA V (850),

WCDMA II (1900) and WCDMA I (2100)

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925 - 960 MHz WCDMA V (850): 869 - 894 MHz WCDMA II (1900): 1930 - 1990 MHz WCDMA I (2100): 2110 - 2170 MHz

Issue 1 COMPANY CONFIDENTIAL Page 1 – 7

Parameter Unit

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA VIII (900): 880 - 915 MHz WCDMA V (850): 824 - 849 MHz WCDMA II (1900): 1850 - 1910 MHz WCDMA I (2100): 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

RM-640; RM-662

General information

WCDMA VIII (900): -50 ... +24 dBm/0.01μW ... 251mW WCDMA V (850): -50 ... +24 dBm/0.01μW ... 251mW WCDMA II (1900): -50 ... +21 dBm/0.01μW ... 126mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ... 251mW

EDGE output power EDGE850: +5 … +27dBm/3.2mW … 501mW

EDGE900: +5 … +27dBm/3.2mW … 501mW EDGE1800: +0 … +26dBm/1.0mW … 398mW EDGE1900:+0 … +26dBm/1.0mW … 398mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA VIII (900): 152 WCDMA V (850): 108 WCDMA II (1900): 289 WCDMA I (2100): 277

Channel spacing 200 kHz (WCDMA V and II 100/200 kHz)

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RM-640; RM-662 General information

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA VIII (900): 75 WCDMA V (850): 75 WCDMA II (1900): 72 WCDMA I (2100): 75

Battery endurance

Battery Talk time

(2G/3G)

BL-5CT, 1050 mAh Li-ion

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.

GSM: up to 6.4 h WCDMA: up to 4 h

Environmental conditions

Environmental

condition

Normal operation Reduced performance Intermittent or no

operation

-15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

Standby time

(2G/3G)

GSM: up to 525 h WCDMA: up to 477

Ambient temperature Notes

Video playback Music playing

up to 8 h up to 20 h

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No operation or storage

Charging allowed Long term storage

conditions

Issue 1 COMPANY CONFIDENTIAL Page 1 – 9

<-40 oC and >+85 oC

-15 oC ... +55 oC 0 oC ... +85 oC

No storage. An attempt to operate may cause permanent damage

RM-640; RM-662

General information

Environmental

condition

Humidity and water resistance

Ambient temperature Notes

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water

has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

Page 1 – 10 COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

2 — Service Devices and

Service Concepts

Issue 1 COMPANY CONFIDENTIAL Page 2 – 1

RM-640; RM-662

Service Devices and Service Concepts

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RM-640; RM-662 Service Devices and Service Concepts

Table of Contents

Service devices....................................................................................................................................................... 2–5

Product specific devices................................................................................................................................... 2–5

FS-159........................................................................................................................................................... 2–5

MJ-289 .......................................................................................................................................................... 2–5

SA-106 .......................................................................................................................................................... 2–6

General devices................................................................................................................................................. 2–6

CU-4............................................................................................................................................................... 2–7

FLS-5 ............................................................................................................................................................. 2–8

FPS-21........................................................................................................................................................... 2–8

PK-1............................................................................................................................................................... 2–9

PKD-1 ............................................................................................................................................................ 2–9

RJ-244 ........................................................................................................................................................... 2–9

SB-6............................................................................................................................................................... 2–9

SB-7............................................................................................................................................................ 2–10

SRT-6.......................................................................................................................................................... 2–10

SS-46.......................................................................................................................................................... 2–10

SS-62.......................................................................................................................................................... 2–10

SX-4............................................................................................................................................................ 2–10

Cables.............................................................................................................................................................. 2–11

CA-101 ....................................................................................................................................................... 2–11

CA-158RS ................................................................................................................................................... 2–11

CA-31D ....................................................................................................................................................... 2–11

CA-89DS ..................................................................................................................................................... 2–12

DAU-9S....................................................................................................................................................... 2–12

PCS-1.......................................................................................................................................................... 2–12

XRS-6.......................................................................................................................................................... 2–13

Service concepts ................................................................................................................................................. 2–13

POS (Point of Sale) flash concept ................................................................................................................. 2–13

Flash concept with FPS-21............................................................................................................................ 2–14

CU-4 flash concept with FPS-21.................................................................................................................... 2–15

Module jig service concept........................................................................................................................... 2–16

RF testing concept with RF coupler ............................................................................................................. 2–17

Service concept for RF testing and RF/BB tuning....................................................................................... 2–18

Bluetooth testing concept with SB-6 .......................................................................................................... 2–19

Level 3 WLAN test concept ........................................................................................................................... 2–21

List of Tables

Table 1 Attenuation values ............................................................................................................................... 2–11

List of Figures

Figure 2 POS flash concept ................................................................................................................................ 2–13

Figure 3 Basic flash concept with FPS-21......................................................................................................... 2–14

Figure 4 CU-4 flash concept with FPS-21.......................................................................................................... 2–15

Figure 5 Module jig service concept ................................................................................................................. 2–16

Figure 6 RF testing concept with RF coupler ................................................................................................... 2–17

Figure 7 Service concept for RF testing and RF/BB tuning ............................................................................. 2–18

Figure 8 Service concept for RF testing and RF/BB tuning ............................................................................. 2–19

Figure 9 Level 3 WLAN test concept.................................................................................................................. 2–21

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RM-640; RM-662

Service Devices and Service Concepts

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RM-640; RM-662 Service Devices and Service Concepts

Service devices

Product specific devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-640; RM-662. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

FS-159 Flash adapter

•

FS-159 is equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

provides RF connection using coupler

•

multiplexing between USB and FBUS media, controlled by VUSB

MJ-289 Module jig MJ-289 is meant for component level troubleshooting.

The jig includes an Bluetooth. In addition, it has the following features:

•

Provides mechanical interface with the engine module

•

Provides galvanic connection to all needed test pads in module

•

Multiplexing between USB and FBUS media, controlled by Vusb

•

MMC interface

•

Duplicated SIM connector

•

Connector for control unit

•

Access for AV- and USB connectors

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RM-640; RM-662

Service Devices and Service Concepts

SA-106 RF coupler SA-106 is an RF coupler for WCDMA and GSM RF testing. It is used

together with SS-62. The following table shows attenuations from the antenna pads of the

mobile terminal to the SMA connectors of SA-106:

•

Frequency Attenuation. (dB)

GSM850 TX Low:-10.4 Mid:-10.0 High:-10.0 GSM850 RX Low:-9.0 Mid:-8.5 High:-8.5 GSM900 TX Low:-8.5 Mid:-8.5 High:-8.5 GSM900 RX Low:-8.5 Mid:-9.1 High:-10.0 GSM1800 TX Low:-23.7 Mid:-20.0 High:-18.4 GSM1800 RX Low:-18.0 Mid:-17.2 High:-16.7 GSM1900 TX Low:-17.6 Mid:-16.7 High:-16.1 GSM1900 RX Low:-15.8 Mid:-15.1 High:-14.3 WCDMA band I TX Low:-15.9 Mid:-15.3 High:-14.7 WCDMA band I RX Low:-12.3 Mid:-12.2 High:-12.6 WCDMA band II TX Low:-17.5 Mid:-16.7 High:-16.1 WCDMA band II RX Low:-15.8 Mid:-15.1 High:-14.3 WCDMA band VIII TX Low:-8.5 Mid:-8.5 High:-9.2 WCDMA band VIII RX Low:-9.0 Mid:-9.0 High:-9.0

General devices

Page 2 – 6 COMPANY CONFIDENTIAL Issue 1

RM-640; RM-662 Service Devices and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

•

software controlled via USB

•

EM calibration function

•

Forwards FBUS/Flashbus traffic to/from terminal

•

Forwards USB traffic to/from terminal

•

software controlled BSI values

•

regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

Issue 1 COMPANY CONFIDENTIAL Page 2 – 7

RM-640; RM-662

Service Devices and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PK-1.

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2) For connecting a PC.

•

Phone connector Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

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