Nokia 7190 Service Manual 5ServSoft

Programmes After Market Services

NSB-5 Series Transceivers

Service Software

Issue 1 03/01 Nokia Mobile Phones Ltd.

NSB-5

Service Software PAMS Technical Documentation

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Contents

Page No

WinTesla NSB-5 Service Software................................................................................ 7

Hardware Requirements for Windows 3.1x.............................................................. 7

Hardware Requirements for Windows 95, 98, and NT............................................. 7

Software Environment of the Support Modules........................................................ 7

Required Servicing Equipment ................................................................................. 7

Testing and Tuning With Covers Off ..........................................................................8

Warranty Transfer (phone to phone) ...........................................................................9

Equipment Setup..................................................................................................... 10

Equipment Setup for Tuning a Phone without Removing Covers ............................11

Heavy Flash Concept for NSB-5 ...............................................................................12

Tuning With Covers Off (Using Test Frame JBS-19) ...............................................13

Tuning With Covers Off (Using Light Jig JBT-1) ....................................................14

Installation .................................................................................................................14

Mechanical Connections ......................................................................................... 14

Basic Hardware Configuration ..................................................................................15

Installing the Software on PC Hard Disk................................................................ 15

First Time Installation of WinTesla........................................................................ 15

Common Properties of the User Interface............................................................... 16

Login Dialog ........................................................................................................... 16

Main Window.......................................................................................................... 17

Title Bar................................................................................................................... 17

Menu Bar................................................................................................................. 17

Status Bar ................................................................................................................ 17

Menu ..........................................................................................................................18

Product .................................................................................................................... 19

Configure................................................................................................................. 19

Tuning ..................................................................................................................... 20

Testing..................................................................................................................... 20

Software .................................................................................................................. 21

Dealer...................................................................................................................... 21

View........................................................................................................................ 22

Help......................................................................................................................... 22

Mouse Cursors......................................................................................................... 22

Reserved Keys......................................................................................................... 23

Short Cut Function Keys......................................................................................... 24

Alt Hot Keys ........................................................................................................... 24

Ctrl Hot Keys ......................................................................................................... 26

Shift Hot Keys......................................................................................................... 26

Help Functions ........................................................................................................ 26

Dialog Boxes........................................................................................................... 26

Common Dialog boxes............................................................................................ 27

Warning and Exclamation Message Box................................................................ 27

Information Message Box....................................................................................... 27

Query Message Box ................................................................................................ 27

Error Message Box.................................................................................................. 28

Custom Dialog boxes.............................................................................................. 28

Buttons .................................................................................................................... 28

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Reporting Status...................................................................................................... 29

NSB-5 Features............................................................................................................ 30

Product .......................................................................................................................30

New command......................................................................................................... 30

Open... command .................................................................................................... 30

Initialize... command............................................................................................... 30

Normal Mode .......................................................................................................... 30

Local Mode ............................................................................................................. 31

Band command........................................................................................................ 31

GSM........................................................................................................................ 31

PCS.......................................................................................................................... 31

Faultlog command................................................................................................... 31

Activate Faultlog..................................................................................................... 31

Edit Faultlog............................................................................................................ 32

FastNAM command................................................................................................ 32

Exit command ......................................................................................................... 32

Tuning ........................................................................................................................32

General .................................................................................................................... 32

RX Calibration... command..................................................................................... 32

Troubleshooting ...................................................................................................... 35

Tx Power... command ............................................................................................. 36

During tuning, proceed as follows:......................................................................... 37

Tx I/Q... command .................................................................................................. 38

During tuning, proceed as follows:......................................................................... 39

Tuning targets:......................................................................................................... 40

Energy Management Calibration... command......................................................... 42

Contrast... command................................................................................................ 45

Testing .......................................................................................................................46

RF Controls... command ......................................................................................... 47

RSSI Reading... command ...................................................................................... 51

Self Tests... command............................................................................................. 51

ADC Readings... command..................................................................................... 53

Audio... command................................................................................................... 55

Vibra......command.................................................................................................. 57

User Interface... command ...................................................................................... 57

Call Simulation... command.................................................................................... 58

Noise Sensitivity... command.................................................................................. 60

IR Test... command................................................................................................. 61

Software .....................................................................................................................62

Product Profile... command..................................................................................... 62

Start Up Self-tests... command................................................................................ 64

Set Factory Values... command............................................................................... 64

Phone Identity... command...................................................................................... 65

Warranty State... command..................................................................................... 68

Production Data Edit... command ........................................................................... 69

Dealer .........................................................................................................................70

User Settings... command........................................................................................ 70

User Settings & Data Transfer... command ............................................................ 71

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Restore User Defaults... command.......................................................................... 73

Set UI/DEV Default Values... command ................................................................ 74

Operator Settings.......command.............................................................................. 74

Flash Phone... command ......................................................................................... 75

IWR Swap Command.............................................................................................. 78

View ...........................................................................................................................79

Quick/RF Info... command...................................................................................... 79

Phone Identity... command...................................................................................... 80

Appendix A: Vocabulary ............................................................................................. 81

Appendix B: Flashing Software into 7190 MS............................................................ 83

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WinTesla NSB-5 Service Software

The service software test functions send test and measuremen t messages from PC to mobile station (MS). The results of the test and measurement messages are shown on the PC display.

The WinTesla service software requires a DESKey software protection device to be connected to the PC’s parallel port. The PKD-1 and and Point of Sale POS Flash device (FLD-2D) fulfill this requirement. The POS flash device (TDF-4) Prommer is required for flashing SW. Having a PKD-1 installed on the printer’s parallel port allows access to the tuning functions for testing and tuning of the NSB-5 MS.

NOTE: If this software is to be run on laptops, the power-saving feature MUST be switched off. If this is not switched off, you need to re-establish connection to the phone after power-saving has been active.

WARNING: Do not install the FLS-2D on the parallel port with the PC powered up.

Hardware Requirements for Windows 3.1x

The recommended minimum hardware standard to run WinTesla service software is any computer that is an Intel 80386 33 MHz or greater with at least 4MB of memory and a VGA-type display (640 x 480). This assumes that only the WinTesla service software is active (i.e., other Windows packages are not running in the background).

Hardware Requirements for Windows 95, 98, and NT

The recommended minimum hardware standard to run WinTesla service software is a PC with a Pentium processor with available memory of 8MB. The PC also must meet the hardware requirements recommended by Microsof t.

Software Environment of the Support Modules

The WinTesla service software user interface (U I) is intended for the following environments: Microsoft Windows 3.1x and Windows 95 running in enhanced mode; Windows 98; and Microsoft NT 3.51 or later. Windows 2000 is not supported. As a Windows application, the user interfaces with the process via selections made from menus, text entry, pushbuttons, and shortcut keys. Selections are performed by using the keyboard and/or mouse inputs. The status bar displayed at the bottom of the main menu window contains information about current actions.

Required Servicing Equipment

1. Computer: At least IBM 80386 or compatible with one unused serial port (COM1 or COM2)*, one parallel port (LPT1), 20Meg of free hard disk, 3.5-inch floppy disk, and 4Meg of RAM.

2. Operating System: Win 3.1 or later.

3. Display: Minimum monochrome graphic display with 640 x 480 resolution

4. One of the following protection keys:

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- Software protection key PKD-1 (Product code: 0750018)

- Software protection key PKD-1CS (Product code: 075Y002)

- Software protection key PKD-1D (Product code: 0750053)

- Software protection key PKD-1NS (Product code: 075Y001)

5. RS-232 Serial Cable (DSUB-9) female AXS-4 (Product code: 0730090)

6. Service MBUS Cable (DAU-9P). Product code: 0730109

7. Service MBUS Cable (DAU-9S). Product code: 0730108 (two required)

8. Service Cable (SCH-5). Product code: 0730098

9. Modular T-adapter. Product code: 4626134

10. WinTesla software version 6.43 or later

11. Service software for NSB-5 version 271.03.03 or later

12. DESKey driver

13. FPS-4 support SW if using the Prommer

14. FLS-X support SW if using the POS flash device *NOTE: A number of PCs of an older generation use the Intel, National Semiconductor , or

United Microelectronics IC 8250 as the serial port UART. This is a comparatively inefficient circuit for current purposes and does not necessarily support the M2BUS adapter at 9600 baud. The newer UARTs (NS16450 and NS16550AF) from National Semiconductor offer solutions for these problems.

Testing and Tuning With Covers Off

DC Cable PCS-1 (Product Code: 0730012) Either: Module Jig JBS-19

SIM Card holder CAH-1 (Product Code: 0770112) Or: Light Module Jig JBT-1

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Warranty Transfer (phone to phone)

Item Service Accessory Type Product Code

1 Warranty Cable SCH-6 0730099

Audio test equipment (optional)

- Audio cable ADS-1 (Product Code: 0730011)

- Service Audio Box JBA-4 (Product Code: 0770094)

- Function Generator (Sine-wave, 0-500mV, 1kHz)

- Oscilloscope

- Multimeter

- Headset HDC-0 (Product Code: 0694093) RF Test and Tuning Equipment

- GSM/PCN Signal generator and tester (e.g., Rhode & Schwartz CMD 55)

- External Antenna Cable XRC-1B (Product Code: 0730128) Extra Equipment (for added accuracy on RF tuning):

- RF generator

- Pulse power meter

- GSM/PCN spectrum analyzer

- Attenuator and branching unit Energy Management Calibration

- DC power supply capable of delivering 10.5VDC

- Service battery BBD-3 (Product code: 0775071)

- DC charger calibration cable SCB-3 (Product code: 0730114) Infrared Test Equipment:

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- Infrared test module JLP-1 (Product code: 0750079)

- Combox TDC-4 (Product code: 0630119)

- One of the following travel chargers: Travel charger ACH-6E (Euro) (Product code: 0270381) Travel charger ACH-6U (USA/Japan) (Product code: 0270382) Travel charger ACH-6X (UK) (Product code: 0270380)

Flash Programming Equipment: Either:

- Point of Sale Flash Adapter FLS-1 (Product code: 075T000)

or (the following can also be used instead of Combox TDC-4):

- Flash Security Box TDF-4 (Product code: 0770106)

- Flash Prommer sales package FPS-4S (Product code: 0085095)

- Service battery BBD-3 (Product code: 0775071)

One of the following travel chargers:

- Travel charger ACH-6E (Euro) (Product code: 0270381)

- Travel charger ACH-6U (USA/Japan) (Product code: 0270382)

- Travel charger ACH-6X (UK) (Product code: 0270380)

- DC power cable PCC-1B (Product code: 0770053)

Equipment Setup

Caution: Make sure that you have switched off the PC and printer before making connections!

Connect the M2BUS service cable (DAU-9P) to the serial port (RS-232) of the compute r. Attach one end of the service cable to the PC serial port and the other end to the service box (JBA-4). For servicing the phone with covers in place, the service box should always be used. When the phone covers are remov ed, the jigs should be used.

For audio measurements, connect the audio cable (ADS-1) as follows:

- EAR line to AF INPUT of test equipment

- MIC line to MOD GEN OUTPUT of test equipment

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Equipment Setup for Tuning a Phone without Removing Covers

Item Service Accessory Produ ct Code

1 Service battery (BBD-3) 0775071 2 DC cable (SCB-3) 0730114 3 Service MBUS cable (DAU-9P) 0730109 4 Software protection key (PKD-1) 0750018

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Heavy Flash Concept for NSB-5

Item Service Accessory Produ ct Code

1 Flash loading adapter (FLA-5) 0080178 2 Flash se curity box (TDF-4) 0770106 3 Prommer (FPS-4S) 0085095 4 Service Battery (BBD-3) 0775071 5 Service cable (SCH-5) 0730 098 6 DC Cable ( P CC-1B) 0730053 7 D15 - D15 cable (AXS-5) * 0730091 8 Printer cable * 0730029 9A/B D9 - D9 cable (AXS-4) * 0730090 10 Software protection key (PKD-1) 0750018

11.1 Travel charger ACH-6E (Euro) 0270381

11.2 Travel charger ACH-6U (USA/ Japan)

11.3 Travel charger ACH-6X (UK) 0270380

0270382

12 AC charger (ACL-3E) * 0680015

* Included in FPS-4 sales pack.

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Tuning With Covers Off (Using Test Frame JBS-19)

Item Service Accessory Product Code

1 Module Jig (JBS-19) * 0770098 2 Service audio box (JBA-4) ** 0770094 3 DC cable (PCS-1) 0730012 4 External antenna cable (XRC-1B) 0730128 5 Service cable (SCH-5) ** 0730098 6 Service MBUS cable (DAU-9S) ** 0730108 7 Audio cable (ADS-1) 0730011 8 Software protection key (PKD-1) 0750018

* The nominal operating voltage for JBS-19 is 3.6V. The supply voltage for JBS-19 must never exceed 5.0V.

** SCH-5, JBA-4, and DAU-9S can be replaced with DAU-9P.

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Tuning With Covers Off (Using Light Jig JBT-1)

Item Service Accessory Product Code

1 Light Module Jig (JBT-1) * 07701 09 2 Service audio box (JBA-4) ** 0770094 3 DC cable (PCS-1) 0730012 4 External antenna cable (XRC-1B) 0730128 5 Service cable (SCH-5) ** 0730098 6 Service MBUS cable (DAU-9S) ** 0730011 7 Audio cable (ADS-1) 0730108 8 Software protection key (PKD-1) 0750018

* The nominal operating voltage for JBT-1 is 3.6V. The supply voltage for JBT-1 must never exceed 5.0V.

** SCH-5, JBA-4, and DAU-9S can be replaced with DAU-9P.

Installation

Mechanical Connections

The software controls the phone via an MBUS adapter connected to the serial port of the PC and to the MS M2BUS (DAU-9P). The DAU-3 data cable is not a suitable substitute for the DAU-9. Attach the dongle (PKD-1) to the parallel port (25-pin female D-connector) of the PC. When connecting PKD-1 to the parallel port, be sure that you insert the computer side of the PKD-1 to the PC (male side). If you use a printer on pa rallel port 1,

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install the PKD-1 between the PC and your printer cable. The PKD -1 should not affect devices working with it. If errors occur (errors in printing are possible), please try printing without the PKD-1. If printing is okay without the PKD-1, please contact your dealer.

Basic Hardware Configuration

Installing the Software on PC Hard Disk

The program is run protected by a DESKey SW protection device called a dongle. The DESKey type PKD-1 provides access to the full tuning, flashing, and maintenance utilities provided by WinTesla. A dongle must be present in parallel port when using the service software.

First Time Installation of WinTesla

The following table lists the software required for a new installation using the POS flash device. The SW is available on the Nokia PAMS page (http://www.nmp.nokia.com/pams). The installation order of the SW is not critical, but installing the SW in the order of the items listed in the table is suggested. It is not necessary to restart the PC after each driver, but the PC must be restarted eventually. WinTesla will not sense the dongle until the PC has been restarted. WinNT users must be logged on with Administrator’s rights to install drivers.

Item Description Part No. EDMS Version

1WinTesla

wt_inst.exe

2 NSB-5 Service SW

Wt_nsb5.exe

0774046 00040156 6.43

8402075 271.03.03

3 HD955 Product SW

Nsb5AS330.exe

3DESKey Driver

Bdk2wn32.exe

31197 4.36

3.30

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Item Description Part No. EDMS Version

4PortIO Driver

Port95nt.exe

5POS, FLE-5 Driver

192Fle5drv.exe

6 POS, FLS License Util

139FlsLic.exe

7FPS

Fps_inst141.exe

26855 1.0.0.1

31262 1.92

47216 1.47

Common Properties of the User Interface

When the Service Software application is invoked, the Login dialog box is displayed on the screen. The User Interfac e can be mouse-driven or used without the mouse.

Login Dialog

When the Service Software application is invoked, by checking on the Service Software icon, the Login dialog box is displayed on the screen.

8400599 1.41

Figure 1: Login Dialog

Nokia logo and application name bitmap (-)

Displays Nokia logo and name of the application.

Application version static text (-)

Contains the name and version of the application.

The user Login ID edit box, where the user enters his faultlog user name. (See Faultlog

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User Guide).

OK button (default key)

The user name is stored in memory and the dialog box is closed. When the dialog box is closed, the application starts.

Cancel button (ESC)

The Dialog box is closed and application is started, but the Faultlog feature is disabled.

Help button (F1)

Activates the Windows Help application an d d isplays context-sensitive help.

Main Window

Title Bar

The title bar is located at the top of the wi ndow. A title bar contains the following elements:

- Application Control-menu button

- Name of the appliction

- Minimize button

- Maximize button

- Exit button

Menu Bar

The menu bar is below the title bar and contains all available menu selections. The menu bar is a dynamic element and is dependent on the DESKey software protection dongle type fitted, and whether a phone is connected.

Underlined characters in menu names and options indicates that the menu selection can be chosen by pressing Alt + underlined character. Options also can be selected by activating menu bar with Alt key (or F10) and using arrow keys to highlight the desired menu. In the latter case, selection is made by pressing Enter. Menus also can be selected by using the mouse.

Figure 2: Main Window Panel

Status Bar

The status bar is displayed at the bottom of the Service Software main window. The status bar contains information about the latest detected/selected phone type, the software

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version of the product support modules, ongoing ev ents, and includes a set of status indicators.

The left area of the status bar describes the latest detected/selected phone type and gives the version of the product support modules.

The status bar texts are explained in detail in the description of each command. The right areas of the status bar indicates which of the following keys are latched down:

Indicator Description

USER Entered Login ID CAP The Caps Lock key is latched down. NUM The Num Lock key is latched down. SCRL The Scroll Lock key is latched

down.

tion identifies a logical difference from itself and other sections (i.e., between transmitter and receiver). The menu lists will use the Microsoft symbol after an item name to indicate that selecting that item will NOT initiate an operation immediately (i.e., a dialog box will be displayed for the user to select options or type in data and press the OK but- ton before the operation is performed).

Product

The Product menu contains the following menu items: New (CTRL+R)

Open Close Initialize

Normal Mode (F5) Local Mode (Shift+F5)

Band

GSM

PCS

Faultlog

Faultlog... FastNAM - F8 (Disabled).. FLS-X Remote Update Exit

Figure 4: Product Menu Pop Up Items

Configure

The Configure menu contains the following items: Options...

Users... (Disabled) Buses Directories... Faultlog... FastNAM (Disabled) GPIB Instruments (Disabled) MPWS Swap FLS-X

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Figure 5: Configure Menu Pop Up Items

Tuning

The Tuning menu contains the following menu sections: RX Calibration...

Tx Power... Tx I/Q... Energy Management Calibration... Contrast...

Testing

Figure 6: Tuning Menu Pop Up Items

The Testing menu contains the following sections: RF Controls...

RSSI Reading ... Self Tests… ADC Readings… Audio

-Internal User Interface… Call Simulation… Noise Sensitivity... IR Test… Vibra Test…

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Figure 7: Testing Menu Pop Up Items

Software

Dealer

The Software menu contains the following menu sections: Product Profile...

Start Up Self-tests... Set Factory Values Phone Identity... Warranty State.. Production Data Edit...

Figure 8: Software Menu Pop Up Items

The Dealer menu contains the following menu sections: User Settings...

User Settings & Data Transfer... Restore User Defaults... Set UI/DEV Default Values ... Operator Settings… IWR Swap… Flash Phone...

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Figure 9: Dealer Menu Pop Up Items

View

The View menu contains the following sections: Quick/RF Info...

Phone Information...

Help

The Help menu contains the following menu items Index

General Help (F1) Using Help About WinTesla About AS Locals

Mouse Cursors

The standards Windows pointer is used as the mouse cursor.

Figure 10: View Menu Pop Up Items

Figure 11: Help Menu Pop Up Items

During time-consuming tasks (e.g., communication to phone) an hourglass is shown informing the user that a task is in progress. The application uses the hourglass cursor to inform user that the application has taken the control and any actions from user will be ignored. When a function is initiated, the hourglass will be displayed and when the function has finished, the mouse pointer will return to normal.

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Reserved Keys

The following Hot keys and Short Cut keys are reserved either as Microsoft standard keys or as part of the Common Look and Feel.

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Short Cut Function Keys

Key Description Defined by

F1 Context Sensitive Help Microsoft F5 Normal Mode NMP Shift+F5 Local Mode NMP F8 FastNAM (disabled) NMP F9 Activate Faultlog NMP F10 Goto Menu Bar Microsoft Ctrl+F4 Close Active Window Microsoft

Alt Hot Keys

Key Description Defined by

Alt+F4 Exit Active Application Microsoft Alt+H Help Microsoft Alt+P Product Menu NMP Alt+P,N New NMP Alt+P,O Open NMP Alt+P,C Close NMP Alt+P,I Initialize Pop-up NMP Alt+P,I,N Normal Mode NMP Alt+P,I,L Local Mode NMP Alt+P,B Band Pop-up NMP Alt+P,B,G GSM NMP Alt+P,B,P PCN NMP Alt+P,F Faultlog Pop-up NMP Alt+P,F,A Activate Faultlog NMP Alt+P,F,E Edit Faultlog NMP Alt+P,N FastNAM NMP Alt+P,1 FLS-1 Remote Update NMP Alt+P,X Exit Application NMP Alt+C Configure NMP Alt+C,O Option NMP Alt+C,B Buses NMP Alt+C,D Directories NMP

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Alt+C,F Faultlog NMP Alt+C,N FastNAM NMP Alt+C,G GPIB instruments NMP Alt+C,M MPWS Swap NMP Alt+T Tuning Menu NMP Alt+T,R RX Calibration NMP Alt+T,P Tx Power NMP Alt+T,Q Tx I/Q NMP Alt+T,E Energy Management Calibration NMP Alt+T,D Display Contrast Adjustment NMP Alt+E Testing Menu NMP Alt+E,R RF Controls NMP Alt+E,E RSSI Reading NMP Alt+E,S Self Tests NMP Alt+E,A ADC Readings NMP Alt+E,U Audio Pop-up NMP Alt+E,U,I Audio Internal NMP Alt+E,V Vibra NMP Alt+E,T User Interface NMP Alt+E,C Call Simulation NMP Alt+E,N Noise Sensitivity NMP Alt+E,I IR Test NMP Alt+S Software Menu NMP Alt+S,P Product Profile NMP Alt+S,S Start-up Self Tests NMP Alt+S,V Set Default Values NMP Alt+S,I Phone Identity NMP Alt+S,W Warranty state NMP Alt+S,D Production Data Edit NMP Alt+D Dealer Menu NMP Alt+D,U User Settings NMP Alt+D,R Restore User Defaults NMP Alt+D,V Set UI/DEV Default Values NMP Alt+D,O Operator Settings NMP

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Alt+D,I IWR Swap NMP Alt+V View Menu NMP Alt+V,Q Quick/RF Info NMP Alt+V,P Phone Information NMP Alt+H Help Menu Microsoft Alt+H,I Index Microsoft Alt+H,G General Help Microsoft Alt+H,U Using Help Microsoft Alt+H,A About WinTesla NMP Alt+H,B About AS Locals NMP

Ctrl Hot Keys

Key Description Defined by

Ctrl+N File - New Microsoft Ctrl+O File - Open Microsoft Ctrl+P File - Print Microsoft Ctrl+R Product - New NMP

Shift Hot Keys

Key Description Defined by

Shift+F5 Local Mode NMP

Help Functions

The Help User Interface is the standard Windows help tool calle d WinHelp. The context-sensitive help is activat ed with the F1 key. Help also contains Using Help,

which gives a list of help indexes. Refer to the Microsoft Windows manual for detailed description of Window help.

Dialog Boxes

The Service Software application uses many different dialog boxes. Dialog boxes are used to display data and prompt the user for input.

Dialog boxes are opened from menus or with shortcut keys. Dialog boxes have different properties; however, some features are common.

Most service dialog boxes are modal; that is, the user is not able to start another operation without first closing the present dialog box.

All dialog boxes contain the following entities:

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