Chapter 1:General Information
Chapter 2:System Module
Mechanical Assembly
Service Software Instructions
Other Sections
Service Tools
Disassembly
Troubleshooting Instructions
Handsfree Unit HFU–2
Non–serviceable Accessories
Installation Instructions CARK–64/91
Issue 1 07/99
Programs After Market Services
Technical Documentation
This document is intended for use by qualified service personnel only.
Company Policy
Our policy is of continuous development; details of all technical modifications will
be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document,
some errors may exist. If any errors are found by the reader, NOKIA MOBILE
PHONES Ltd should be notified in writing.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
IMPORTANT
Page(s) and/or Figure(s) in error
Please send to:Nokia Mobile Phones Ltd
PAMS Technical Documentation
PO Box 86
FIN–24101 SALO
Finland
Issue 1 07/99
Programs After Market Services
Technical Documentation
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation,
care and maintenance including important safety information. Note also the
following:
Warnings:
1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES
FITTED WITH ELECTRONIC ENGINE MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER
CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN
AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE
VEHICLE DEALER/MANUFACTURER TO DETERMINE THE
IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT,
Cautions:
1.Servicing and alignment must be undertaken by qualified
2.Ensure all work is carried out at an anti–static workstation and that
3.Ensure solder, wire, or foreign matter does not enter the telephone
IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS),
BLASTING AREAS ETC.
INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
THE FUNCTIONALITY OF INADEQUATELY PROTECTED
MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE
ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY
ALSO BE SUBJECT TO INTERFERENCE.
personnel only.
an anti–static wrist strap is worn.
as damage may result.
4.Use only approved components as specified in the parts list.
5.Ensure all components, modules screws and insulators are
correctly re–fitted after servicing and alignment. Ensure all cables
and wires are repositioned correctly.
This chapter contains details of the technical specifications for the
Transceiver, general technical information and a list of products/modules
together with their associated order codes.
NSE–5 is a handheld cellular phones for the pan–European GSM network.
It has a dualband GSM/DCS1800 transceiver, providing 15 power levels with
a maximum output power of 2W in GSM (Class 4). It also has 16 power levels
with a maximum output power of 1W in DCS1800 (Class 1).
The basic handportable package offers the user a standard battery pack and
travel charger for charging from mains. Accessories and other options are
This section describes the electrical connection and interface levels
between the baseband, RF and UI parts. The electrical interface
specifications are collected into tables that cover a connector or a defined
interface.
The system connector includes the following parts:
– DC connector for external plug–in charger and a desktop charger
– System connector for accessories and intelligent battery packs
The System connector is used to connect the transceiver to accessories.
System connector pins can also be used to connect intelligent battery
packs to the transceiver.
Contact 1
System Module
2
3
4
6
Slide Detect
7
8
13
Solderable element,
2 pcs
14
DC–jack
2,3,4
Contact 5
Contacts
8...13
Contact 14
Figure 1.System Connector – module
Cable/Cradle connector
guiding/fixing hole, 2 pcs
Issue 1 07/99
Page 2 – 5
NSE–5
System Module
B side view
Fixing pads (2 pcs)
PAMS
Technical Documentation
IBI connector
(6 pads)
14
8
1
7
A side view
PCB
DC Jack
A
B
Charger pads (3 pcs)
Figure 2. System Connector – detailed.
Table 1. System connector signals.
Microphone
acoustic ports BB
Bottom
connector (6 pads)
Cable locking holes (3 pcs)
PinNameFunctionDescription
1V_INBottom charger contactsCharging voltage.
2L_GNDDC JackLogic and charging ground.
3V_INDC JackCharging voltage.
4CHRG_CTRLDC JackCharger control.
5CHRG_CTRLBottom charger contactsCharger control.
6MIC–PSlide Detect HolderSlide Detect
7MIC–NSlide Detect HolderGnd
8XMICBottom & IBI connectorsAnalog audio input.
9SGNDBottom & IBI connectorsAudio signal ground.
10XEARBottom & IBI connectorsAnalog audio output.
11MBUSBottom & IBI connectorsBidirectional serial bus.
Page 2 – 6
Issue 1 07/99
PAMS
NSE–5
Technical Documentation
Table 1. System connector signals.
(continued)
12FBUS_RXBottom & IBI connectorsSerial data in.
13FBUS_TXBottom & IBI connectorsSerial data out.
14L_GNDBottom charger contactsLogic and charging ground.
System Module
DescriptionFunctionNamePin
DC Connector
The electrical specifications in NO TAG shows the idle voltage produced
by the acceptable chargers at the DC connector input. The absolute
maximum input voltage is 18V due to the transient suppressor that is
protecting the charger input.
Slide Microphone
The microphone is connected to the slide by means of springs it has a
microphone input level specified in NO TAG. The microphone requires
bias current to operate which is generated by the COBBA_GJP ASIC.
Slide Connector
An Interrupt signal to MAD2PR1 determines whether the slide is in an
open or closed position.
Roller Interface
A mechanical solution is implemented and three interrupts are fed to the
MAD2PR1
The external headset device is connected to the system connector, from
which the signals are routed to COBBA_GJP microphone inputs and
earphone outputs.
Issue 1 07/99
Page 2 – 7
NSE–5
audu
(from
y
accessory
deec
)
System Module
NA
MICN
mouted
in slide
PAMS
Technical Documentation
Table 2. Mic signals of the system connector
0212.5mVConnected to COBBA_GJP MIC2N
input. The maximum value corresponds to1 kHz, 0 dBmO network
level with input amplifier gain set to
32 dB. typical value is maximum
value – 16 dB.
NA
MICP
0212.5mVConnected to COBBA_GJP MIC2P
mounted
in slide
PinIB-
Name FunctionMinTypMaxUnitDescription
pin
10YesXEAR Analog
audio output
phone to
accessor
input. The maximum value corresponds to1 kHz, 0 dBmO network
level with input amplifier gain set to
32 dB. typical value is maximum
value – 16 dB.
Table 3. System/IBI connector
47WOutput AC impedance (ref.
GND) resistor tol. is 5%
10mFSeries output capacitance
16300WLoad AC impedance to GND:
Headset
4.710kWLoad AC impedance to
SGND: External accessory.
Page 2 – 8
Accessory
detection
(fom accessory to
p
phone
1.0V
Max. output level. No load
p–p
100kWResistance to accessory
ground (in accessory)
0.5VDC V oltage (ref. SGND). External accessory
6.8kWLoad DC resistance to
SGND. External accessory
00.2VDC V oltage (ref. SGND).
Headset with closed switch
161500WLoad DC resistance to
SGND. Headset with closed
switch
2.8VDC V oltage (ref. SGND). No
accessory, or headset with
open switch
47kWPull–up resistor to VBB in
phone
Issue 1 07/99
PAMS
micro
(from ac
hone)
hone to
accessory to
a
Separated
hone
y)
ry)
NSE–5
Technical Documentation
Table 3. System/IBI connector (continued)
Pin
pin
8YesXMICAnalog
audio input
(from accessory to
phone)
Headset
phone in-
put
cessory to
p
System Module
DescriptionUnitMaxTypMinFunctionNameIB-
2.02.2kWInput AC impedance
100WAccessory source AC imped-
ance
1V
Maximum signal level
p–p
2.02.2kWInput AC impedance
-
-
2.5kWHeadset source AC impedance
-
100600mABias current
200mV-
Maximum signal level
p–p
Accessory
mute.
Voltage
compared
to SGND.
(from
phone to
accessory)
Headset
detection
(from
accessory to
phone)
(NO TAG)
1.72.8VOutput high voltage @ IOH
4 mA (ref. GND)
47kWPull–up resistor in phone
220kWPull–down resistor in acces-
sory
47100WSerial (EMI filtering) resistor
in phone
150pFCable capacitance
1msRise/Fall time
00.8VInput low voltage (ref. GND)
2.02.8VInput high voltage (ref. GND)
220kWPull–down resistor in phone
47kWPull–up resistor in accessory
2.2kWSerial (EMI filtering) resistor
in accessory
11YesMBUS Bidirec-
tional seri-
FLAS
H_CL
al data
clock
(from ac-
phone)
150pFCable capacitance
2msRise/Fall time @ 115kbits/s
1msRise/Fall time @ 230kbits/s
00.8VInput low voltage (ref. GND)
2.02.8VInput high voltage (ref. GND)
00.8VOutput low voltage @ IOL
-
4 mA (ref. GND)
2.12.9VOutput high voltage @ IOH
100 mA (ref. GND)
4.7kWPull–up resistor in phone
220kWPull–down resistor in acces-
sory
100WSerial (EMI filtering) resistor
in phone
200pFCable capacitance
5msRise/Fall time @ 9600 bits/s
Page 2 – 10
Issue 1 07/99
PAMS
CLc
,
(from ac
hone)
(
NSE–5
Technical Documentation
Table 3. System/IBI connector (continued)
Pin
pin
2,
14
–L_GNDLogic and
charging
ground
(separated from
phone
GND by
EMI components)
4,5–CHRG
_CTR
_
Charger
control
(from
phone to
accessory
System Module
DescriptionUnitMaxTypMinFunctionNameIB-
01.0AGround current
00.8VOutput low voltage @ IOL
20 mA
1.72.9VOutput high voltage @ IOH
20 mA
3237HzPWM frequency
1,3–VINFast
charger
cessory to
phone)
Slow
charger
(fom accessory to
phone)
199%PWM duty cycle
20kWSerial (EMI filtering) resistor
in phone
30kWPull–down resistor in phone
08.5VCharging voltage.
00.85ACharging current.
-
100mV-
100mV-
100mV-
200mV-
015V
p–p
p–p
p–p
p–p
pea
k
Ripple voltage @ f =
20...200Hz, load = 3 & 10 W
Ripple voltage @ f = 0.2...30
kHz, load = 3 & 10 W
Ripple voltage @ f > 30 kHz,
load = 3 & 10 W
Total ripple voltage @ f > 20
Hz, load = 3 & 10 W
Charging voltage (max. = un-
loaded, +20 % overvoltage in
mains).
01.0A
Charging current (max. =
pea
shorted, +20 % overvoltage
k
in mains).
Issue 1 07/99
Page 2 – 11
NSE–5
System Module
PAMS
Technical Documentation
Baseband
HOOKDET
MAD
HEADDET
CCONT
EAD
HF
COBBA
–GJP
AUX
OUT
PD2
AGND
10
10k
100n
AGND
10u
27p
100n
1u
220k
220k
VBBVBB
2k247k
2k2
VBB
47k
100MHz
33R
AGND
47R
XEAR
LGND
PC–Board
R01
SW01
+
+
+
C01
C03
C02
HFCM
MIC1N
MIC1P
MIC3N
MIC3P
AGND
100n
100n
AGND
2k2
2k2
100R
100R
XMIC
SGND
L01
Z01
100n
100n
AGNDAGNDAGND
Note 1: Grey resistor are in the border of ”EMI clean” and ”dirty” areas.
Note 2: AGND is connected directly to the GND on PCB close to HF parts.
Note 3: ESD protection diodes are not shown.
Figure 3.Combined headset, system connector audio signals
The BSI contact on the battery connector is used to detect when the
battery is removed with power switched on enabling the SIM card
operation to shut down first. The BSI contact in the battery pack should be
shorter than the supply power contacts to give enough time for the SIM
shut down.
12
34
System Module
No metal in these areas!
old connector type
B side view.
phone
Vibra Alerting Device
A vibra alerting device is used to give a silent signal to the user of an
incoming call it is mounted in the B–cover. A special battery pack contains
a vibra motor. The vibra is controlled with one PWM signal by the
MAD2PR1 via the BTEMP battery terminal.
Figure 4.Battery connector locations
+VBATT
1
BSI
2
BTEMP
3
–VBATT
4
Issue 1 07/99
Page 2 – 13
NSE–5
System Module
SIM Card Connector
The SIM card connector is located on the PCB. Only small SIM cards are
supported.
PAMS
Technical Documentation
321
456
Figure 5.Sim Card Reader Ultra phone
Table 4. SIM Connector Electrical Specifications
PinNameParameterMinTypMaxUnitNotes
1GND GND00VGround
2VSIM5V SIM
Card
4.8
2.8
5.0
3.0
5.2
3.2
VSupply voltage
3V SIM
Card
3DATA5V Vin/Vout
3V Vin/Vout
4SIMRS
T
5V SIM
Card
4.0
0
2.8
0
4.0
2.8
”1”
”0”
”1”
”0”
”1”
”1”
VSIM
0.5
VSIM
0.5
VSIM
VSIM
VSIM data
Trise/Tfall max 1us
VSIM reset
3V SIM
Card
5SIMCLKFrequency
3.25
MHz
SIM clock
Trise/Tfall
6VPP5V SIM
Card
3V SIM
Card
VSIM supply voltages are specified to meet type approval requirements
regardless the tolerances in components.
Page 2 – 14
4.8
2.8
5.0
3.0
25
5.2
3.2
ns
VProgramming voltage
pin6 and pin2 tied to-
gether
Issue 1 07/99
PAMS
NSE–5
Technical Documentation
Infrared Transceiver Module
An infrared transceiver module is designed as a substitute for hardwired
connections between the phone and a PC. The infrared transceiver
module is a stand alone component. In DCT3 the module is located
inside and at the top of the phone.
The Rx and Tx is connected to the FBUS via a dual bus buffer. The
module and buffer is activated from the MAD2_pr1 with a pull up on IRON.
The Accif in MAD2_pr1 performs pulse encoding and shaping for
transmitted data pulses and detection and decoding for received data
pulses.
The data is transferred over the IR link using serial FBUS data at speeds
9.6, 19.2, 38.4, 57.6 or 115.2 kbits/s, which leads to maximum throughput
of 92.160 kbits/s. The used IR module complies with the IrDA SIR
specification (Infra Red Data Association), which is based on the HP SIR
(Hewlett–Packard‘s Serial Infra Red) consept.
System Module
The Following figure gives an example of IR transmission pulses. In IR
transmission a light pulse correspondes to 0–bit and a ”dark pulse”
correspondes to 1–bit.
constant pulse
IR TX
UART TX
startbitstopbit10100110
Figure 6. IR transmission frame – example
The FBUS cannot be used for external accessory communication, when
the infrared mode is selected. Infrared communication reserves the FBUS
completely.
Issue 1 07/99
Page 2 – 15
NSE–5
System Module
Real Time Clock
Requirements for a real time clock implementation are a basic clock
(hours and minutes), a calender and a timer with alarm and power on/off
–function and miscellaneous calls. The RTC will contain only the time
base and the alarm timer but all other functions (e.g. calendar) will be
implemented with the MCU software. The RTC needs a power backup to
keep the clock running when the phone battery is disconnected. The
backup power is supplied from a rechargable polyacene battery that can
keep the clock running for approximately ten minutes. If the backup has
expired, the RTC clock restarts after the main battery is connected. The
CCONT resets the MCU in approx 62ms and the 32kHz source is settled
(after approx. 1s).
The CCONT is an ideal place for an integrated real time clock as the asic
already contains the power up/down functions and a sleep control with the
32kHz sleep clock, which is always running when the phone battery is
connected. This sleep clock is used for a time source to a RTC block.
PAMS
Technical Documentation
Page 2 – 16
Issue 1 07/99
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