Nokia 7100s, RM-438, RM-439 Service Manual

Nokia Customer Care

Service Manual

RM-438; RM-439 (Nokia 7100 Supernova)

Mobile Terminal

Part No: 9212130 (Issue 2)

COMPANY CONFIDENTIAL

RM-438; RM-439

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 10/2008 Jeff Zhao Issue 2 12/2008 Jeff Zhao The graphics of PWB outline and the

product picture are updated.

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RM-438; RM-439 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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Warnings and cautions

Warnings

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IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

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THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

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OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

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Servicing and alignment must be undertaken by qualified personnel only.

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Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

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Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

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Use only approved components as specified in the parts list.

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Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

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Ensure all cables and wires are repositioned correctly.

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Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-438; RM-439 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

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Keep the phone and all its parts and accessories out of the reach of small children.

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Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

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Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

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Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

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Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

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Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

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Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

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Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

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Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-438; RM-439 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-438; RM-439 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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Company policy

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RM-438; RM-439 Nokia 7100 Supernova Service Manual Structure

Nokia 7100 Supernova Service Manual Structure

1 General Information 2 Service Devices and Service Concepts 3 Baseband Troubleshooting Instructions 4 RF Troubleshooting Instructions 5 Camera Module Troubleshooting 6 System Module Glossary

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Nokia 7100 Supernova Service Manual Structure

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Nokia Customer Care

1 — General Information

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General Information

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Table of Contents

RM-438/RM-439 product selection .......................................................................................................................1–5

Features...................................................................................................................................................................1–5

Hardware features ............................................................................................................................................1–5

Software features..............................................................................................................................................1–6

UI features..........................................................................................................................................................1–6

Mobile enhancements.................................................................................................................................... 1–10

List of Tables

Table 1 Power...................................................................................................................................................... 1–10

Table 2 Car............................................................................................................................................................ 1–10

Table 3 Audio....................................................................................................................................................... 1–11

List of Figures

Figure 1 RM-438/439 product picture ..................................................................................................................1–5

Figure 2 Opening Opera Mini browser from main menu ...................................................................................1–7

Figure 3 Opening Nokia.com and then switching to Opera Mini.......................................................................1–8

Figure 4 Opening operator homepage and then switching to Opera Mini ......................................................1–9

Figure 5 Opening a webpage link from SMS..................................................................................................... 1–10

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General Information

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RM-438; RM-439 General Information

RM-438/RM-439 product selection

The RM-438 is the EU version of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks.

The RM-439 is the US version of the telephone with a dual band transceiver unit designed for the GSM850 and GSM1900 networks.

Figure 1 RM-438/439 product picture

Features

Hardware features

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EGSM dualband 900/1800 for EMEA, APAC, China and LTA

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GSM dualband 850/1900 for LTA

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Display: 2” 320x240 262K TFT color display

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Codecs: HR, FR, EFR and AMR

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IHF Slim Malt 16mm Speaker

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Easy flash II system connector

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Internal antenna

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BT combined with FM radio

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1.3 MPix camera

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Dedicated camare key

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Built-in Vibra

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GPRS: Class 10

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General Information

Software features

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OS: ISA

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UI Style: S40

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MIDP 2.0 Java, with latest APIs

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Browser: XHTML over TCP/IP (WAP 2.0 compliant)

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Video capture and playback (7.5fps, H.263; MPEG4)

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MMS 1.3

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English-Chinese dictionary for China/APAC

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E-mail Client 4

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Nokia Xpress audio messaging

UI features

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Douglas 8 UI style with 3 soft keys

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Nokia Series 40 user interface

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MP3&AAC ringing tones & 24 polyphonic ringing tones

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Themes, colour games and wall papers

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Java games (downloadable)

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To-do list and Notes

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Countdown timer

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Phonebook image

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Menu with animated icons

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2 font sizes are supported in the editor

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Calendar in day/week/month view

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Chinese lunar Calendar II (not for all regions)

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“Pulsating light” indicating missed call, unread messages, etc.

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Opera Mini as default browser (not for all regions) Nokia has introduced an integrated version of Opera Mini browser in RM-438/439. This new feature is

called as Entry Internet. Within this feature, Opera Mini will be the default browser for Internet www pages. It is integrated to certain native applications, i.e, SMS, Phonebook and Notes. The native browser is kept in the device but focuses on dedicated service related use cases (e.g. Nokia or Operator services and portals). See the attached UI flows for details.

Note that this feature is not turned on all the RM-438/439 variants, so depending on the variant, RM-438/439 may either follow the approach described here or then use the native browser by default. One easy way to determine which browser is the default in a device: open web menu, if there is a submenu item named "Browser", then Opera Mini is the default. When native browser is the default, this is no such a sub-menu.

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RM-438; RM-439 General Information

Figure 2 Opening Opera Mini browser from main menu

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RM-438; RM-439

General Information

Figure 3 Opening Nokia.com and then switching to Opera Mini

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RM-438; RM-439 General Information

Figure 4 Opening operator homepage and then switching to Opera Mini

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General Information

Figure 5 Opening a webpage link from SMS

Mobile enhancements

Table 1 Power

Type Name

BL-4S Battery 860 mAh Li-Ion AC-3 Compact charger AC-4 Travel charger AC-5 Compact travel charger CA-44 Charger adapter DC-4 Mobile charger

Table 2 Car

Type Name

CK-15W Display car kit

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RM-438; RM-439 General Information

Type Name

CK-20W Multimedia car kit CK-25W Multimedia car kit

Table 3 Audio

Type Name

HS-105 Stereo headset HS-44 Headset HS-47 Headset HS-50W Nokia bluetooth headset BH-300 BH-305 Nokia bluetooth headset BH-305 HS-52W Nokia bluetooth headset BH-201 HS-58W Nokia bluetooth headset BH-200 HS-38W Nokia bluetooth headset BH-202 BH-502 Nokia bluetooth headset BH-502 BH-101 Nokia bluetooth headset BH-101 BH-303 Nokia bluetooth headset BH-303 BH-102 Nokia bluetooth headset BH-102 BH-212 Nokia bluetooth headset BH-212 BH-213 Nokia bluetooth headset BH-213 HS-59W Nokia bluetooth headset BH-600 MD-5W Bluetooth speakers

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General Information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

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Service Devices and Service Concepts

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RM-438; RM-439 Service Devices and Service Concepts

Table of Contents

Service devices........................................................................................................................................................2–5

CA-106DS ............................................................................................................................................................2–5

CA-111DS ............................................................................................................................................................2–5

CA-112DS ............................................................................................................................................................2–5

CA-128RS ............................................................................................................................................................2–6

CA-41PS...............................................................................................................................................................2–6

CA-52PS...............................................................................................................................................................2–6

CA-58RS...............................................................................................................................................................2–6

CA-89DS ..............................................................................................................................................................2–6

CA-99PS...............................................................................................................................................................2–7

DA-73 ..................................................................................................................................................................2–7

DAU-9S................................................................................................................................................................2–7

FLS-4S..................................................................................................................................................................2–7

FLS-5 ...................................................................................................................................................................2–8

FPS-10.................................................................................................................................................................2–8

FPS-21.................................................................................................................................................................2–9

JBV-1 ................................................................................................................................................................ 2–10

MJ-206.............................................................................................................................................................. 2–10

PCS-1................................................................................................................................................................ 2–11

PK-1.................................................................................................................................................................. 2–11

PKD-1 ............................................................................................................................................................... 2–11

RJ-230 .............................................................................................................................................................. 2–11

RJ-51 ................................................................................................................................................................ 2–11

RJ-72 ................................................................................................................................................................ 2–12

SA-93................................................................................................................................................................ 2–12

SRT-6................................................................................................................................................................ 2–12

SS-88................................................................................................................................................................ 2–13

SS-93................................................................................................................................................................ 2–13

ST-28................................................................................................................................................................ 2–13

ST-30................................................................................................................................................................ 2–13

SX-4.................................................................................................................................................................. 2–13

XCS-4 ................................................................................................................................................................ 2–13

XRS-6................................................................................................................................................................ 2–14

Service concepts .................................................................................................................................................. 2–14

POS flash concept with FLS-4S....................................................................................................................... 2–14

POS flash concept with FLS-5 ........................................................................................................................ 2–15

Flash concept with FPS-10............................................................................................................................. 2–16

Flash concept with FPS-21............................................................................................................................. 2–17

RF-test/BB-tune concept with JBV-1............................................................................................................. 2–18

EM calibration concept with JBV-1................................................................................................................ 2–19

RF-test/BB-tune & flash concept with JBV-1, FPS-10................................................................................... 2–20

RF-test/BB-tune & flash concept with JBV-1, FPS-21................................................................................... 2–21

RF/BB tune& flash concept with MJ-137, FPS-10......................................................................................... 2–22

RF/BB tune& flash concept with MJ-xxx, FPS-21.......................................................................................... 2–23

List of Figures

Figure 6 POS flash concept with FLS-4S............................................................................................................. 2–14

Figure 7 POS flash concept with FLS-5............................................................................................................... 2–15

Figure 8 Flash concept with FPS-10................................................................................................................... 2–16

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Service Devices and Service Concepts

Figure 9 Flash concept with FPS-21................................................................................................................... 2–17

Figure 10 RF-test/BB-tune concept with JBV-1................................................................................................. 2–18

Figure 11 EM calibration concept with JBV-1.................................................................................................... 2–19

Figure 12 RF-test/BB-tune & flash concept with JBV-1, FPS-10....................................................................... 2–20

Figure 13 RF-test/BB-tune & flash concept with JBV-1, FPS-21....................................................................... 2–21

Figure 14 RF/BB tune& flash concept with MJ-137, FPS-10............................................................................. 2–22

Figure 15 RF/BB tune& flash concept with MJ-xxx, FPS-21.............................................................................. 2–23

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RM-438; RM-439 Service Devices and Service Concepts

Service devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-438; RM-439. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

CA-106DS Easy flash II cable The cable is used for connecting phone DC port to the flash prommer

FPS-10.

CA-111DS Easy flash II cable The cable is used for connecting phone DC port to either POS flashing

device FLS-4S or to the PROMMER box FPS-11.

CA-112DS Easy flash II cable The CA-112DS easy flash II cable is used for connecting phone DC port

to the PROMMER facilities (FLS-5, FPS-20).

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Service Devices and Service Concepts

CA-128RS RF Cable This RF cable is used together with MJ-206 to connect to RF

measurement equipment.

CA-41PS Power cable Power cable for connection of e.g. the JBV-1 docking station to the

FPS-10 prommer box.

CA-52PS DC Cable The cable is used to connect JBV-1 docking station to the phone

charger jack for ADC/VCHAR/ICHAR calibration.

CA-58RS RF Cable This RF cable is used together with MJ-206 to connect to RF

measurement equipment.

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

programming adapters.

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