Nokia 6820a Service Manual 05 nsb 9 ssi

Page 1
CCS Technical Documentation
NSB-9 Series Transceivers

Service Software Instructions

Draft 1 02/03 Copyright Nokia. All rights reserved.
Page 2
NSB-9
Service Software Instructions CCS Technical Documentation
[This page left intentionally blank]
Page 2 Copyright Nokia. All rights reserved. Draft 1 02/03
Page 3
Quick Guide for Phoenix Service SW Installation ........................................................ 5
Phoenix Installation Steps in Brief ..............................................................................5
Phoenix Service SW....................................................................................................... 6
Before Installation .......................................................................................................6
Startup ..........................................................................................................................7
Dongle Driver Installation and Version Check ...........................................................8
First Time Installation of Phoenix ...............................................................................9
Update Installation of Phoenix ..................................................................................12
How to Uninstall Phoenix ..........................................................................................13
Data Package for Phoenix (Product Specific).............................................................. 15
Before installation ......................................................................................................15
Installation of Phoenix Data Package (Product Specific) ..........................................16
How to Uninstall Data Package .................................................................................19
How to Manage Connections .....................................................................................20
How to Update Flash Support Files for FPS-8* and FLS-4* ...................................... 23
Before Installation .....................................................................................................23
Installing the Flash Support Files ..............................................................................23
How to Update The FPS-8* Flash Prommer SW ......................................................26
FPS-8 Activation and Deactivation.............................................................................. 28
Activation ..................................................................................................................28
Deactivation ...............................................................................................................30
JBV-1 Docking Station SW ......................................................................................... 31
Before Installation .....................................................................................................31
Installing SW Needed for the JBV-1 SW Update .....................................................32
Updating the JBV-1 Docking Station Software .........................................................36
Receiver tuning: Quick Guide for Tuning With Phoenix ............................................ 39
General remarks .........................................................................................................39
RF Tuning and Calibration Instructions for Iris HDB58 ............................................. 40
Introduction ................................................................................................................40
RX tunings .................................................................................................................40
TX tunings .................................................................................................................44
TX IQ Tuning ............................................................................................................45
Service Tool Concept For Baseband Tuning Operations............................................. 46
Service Concept for NSB-9 Baseband tunings ..........................................................47
Baseband Tuning operations........................................................................................ 48
Energy Management Tuning .....................................................................................48
LCD Contrast Tuning ................................................................................................50
Flashing Setup Instructions.......................................................................................... 71
POS (Point of Sale) Flash Concept .........................................................................71
Flash Concept with flashing adapter............................................................................ 72
Module Jig Concept ..................................................................................................... 73
JBV-1 Flash Concept .................................................................................................74
Service Concept .........................................................................................................76
Parallel Flash concept ................................................................................................77
NSB-9
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 1
Page 4
NSB-9
CCS Technical Documentation
Page 2 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 5
Company confidential NSB-9

Quick Guide for Phoenix Service SW Installation

Phoenix Installation Steps in Brief

DCT-4 generation Test and Service Software is called “Phoenix”
These are the basic steps to install the Phoenix
Install the Phoenix Service SW
Install the Data Package for Phoenix (product specific data and flash update package)
Manage connection settings (depends on the tools you are using)
Update FPS-8 SW (if you use FPS-8)
Activate FPS-8
Update JBV-1 Docking Station SW (only when needed)
The flash update files are delivered with then Phoenix Data Package so unless you want to use certain version of this package, separate installation package is not needed any­more. If you want to use it, it should be installed after connection management, before FPS-8 update.
Please refer to Service Manual and Technical Bulletins for more information con­cerning phone model specific service tools and equipment setup.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 5
Page 6
NSB-9 Company confidential

Phoenix Service SW

Before Installation

Check that a Dongle is attached to the parallel port of your computer.
Download the installation package (e.g.
phoenix_service_sw_a3_03_83_005.exe) to your computer (e.g. C:\TEMP)
Close all other programs
Run the application file (e.g. phoenix_service_sw_a3_03_83_005.exe) and follow instructions on the screen
Administrator rights may be required to be able to install Phoenix depending on the Operating System
If the dongle driver is installed or updated, you need to reboot your PC before the installation can continue.
CCS Technical Documentation
If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.
If at any point during installation you get this message, Dongle is not found and installa­tion can´t continue.
Possible reasons may be defective or too old PKD-1Dongle (five digit serial number Don­gle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.
Check the COM /parallel ports used first! After correcting the problem Installation can be restarted.
Page 6 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 7
Company confidential NSB-9

Startup

Run the phoenix_service_sw_a3_03_83_005.exe to start installation.
When you choose “Next” the files needed for installation will be extracted. Kindly wait.
If the setup files are already extracted (left in the file system from previous installation) following dialog appears. Always click "Yes to All" to overwrite the existing setup files.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 7
Page 8
NSB-9 Company confidential

Dongle Driver Installation and Version Check

If there is no previously installed Dongle driver, installation will take place...
If the Dongle driver is installed and it is older than the latest supported version, the latest version will be installed when you choose “Yes”. The latest version is always included in the latest Phoenix installation package.
CCS Technical Documentation
PC needs to be rebooted before installation can continue. Click "Yes" to reboot the PC.
Setup is restarted automatically after reboot.
Page 8 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 9
Company confidential NSB-9

First Time Installation of Phoenix

After Dongle driver installation / update (if needed) installation continues from this step. Click "Next" in Welcome dialog to continue.
Choose the destination folder, it is recommended to use the default folder C:\Program-
Files\Nokia\Phoenix.
Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)
Setup copies the components, please wait.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 9
Page 10
NSB-9 Company confidential
Progress of the setup is shown. Please wait…
CCS Technical Documentation
If restarting of your computer is needed the Install Shield Wizard will tell you about it.
Select "Yes..." to reboot the PC immediatelly and "No..." to reboot the PC manually.
Note that Phoenix doesn't work, if components are not registered continue.
. Click "Finish" to
After the reboot components are registered and Phoenix is ready for use.
Page 10 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 11
Company confidential NSB-9
If reboot is not needed components are registered after copying them.
If restarting of your computer is not needed, Click "Finish" to exit the setup.
Phoenix is now ready for use.
Now the installation of Phoenix Service SW is ready and it can be used after:
Installing Phone model specific Phone Data Package for Phoenix
Configuring the connections
Updating the Flash Update Package files used with FPS-8* and FLS-4* tools
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 11
Page 12
NSB-9 Company confidential

Update Installation of Phoenix

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.
Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instruc­tions can be found in phone model specific Technical Bulletins.
To update the Phoenix you need to take exactly the same steps as when installing it for the first time.
Download the installation package to your computer hard disk
Close all other programs
Run the application file (e.g. phoenix_service_sw_a3_03_83_005.exe)
CCS Technical Documentation
Dongle driver version will be checked and if need be, updated
After reboot installation starts automatically
Newer version of Phoenix will be installed
When you update the Phoenix from old to new version (e.g. update from 3.83.005 to
3.83.005
5), the update will take place automatically without uninstallation
If you try update the Phoenix with the same version that you already have (e.g. 3.55 to
3.55) you are asked if you want to uninstall the version of Phoenix you have on your PC. Answer “OK” to uninstall Phoenix, “Cancel” if you don’t want to uninstall.
If you try to install an older version (e.g. downgrade from 3.83.005 to 3.83.005) instal­lation will be interrupted.
Always follow the instructions on the screen.
Page 12 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 13
Company confidential NSB-9

How to Uninstall Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Pro­grams.
Choose “Phoenix Service Software” and click "Add/Remove".
Choose “OK” to uninstall
Progress of the uninstallation is shown.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 13
Page 14
NSB-9 Company confidential
You may have to reboot the PC after uninstallation.
CCS Technical Documentation
If restarting is not needed, the following dialog will appear:
Note! If you have different product packages installed, components are uninstalled only if they are not included in other product packages.
Page 14 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 15
Company confidential NSB-9

Data Package for Phoenix (Product Specific)

Before installation

Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model.
It also includes the latest version of flash update package for FLS-4* and FPS-8*
Check that the Dongle is attached to the parallel port of your computer.
Install Phoenix Service SW
Download the installation package (e.g. NSB-9_dp_1.00.exe) to your computer (e.g. C:\TEMP)
Close all other programs
Run the application file (e.g.NSB-9_dp_1.00.exe) and follow instructions on the screen
If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.
Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instruc­tions can be found in phone model specific Technical Bulletins.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 15
Page 16
NSB-9 Company confidential
CCS Technical Documentation

Installation of Phoenix Data Package (Product Specific)

Run the
When you choose “Next” the files needed for installation will be extracted. Please wait…
NSB-9_dp_v_1.00.exe
to start installation.
Choose “Next” to continue.
From this view you can see the contents of the Data Package.
Read the text carefully.
Page 16 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 17
Company confidential NSB-9
There should be information about the Phoenix version needed with this data package. Choose “Next”.
Confirm location and choose “Next” to continue.
Install Shield checks where the Phoenix application is installed and the directory is shown. Choose “Next” to continue.
Phone model specific files will be installed... please wait.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 17
Page 18
NSB-9 Company confidential
CCS Technical Documentation
Choose “Finish” to complete installation.
You now have all phone model specific files installed in your Phoenix Service SW.
Page 18 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 19
Company confidential NSB-9

How to Uninstall Data Package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ “NSB-9 Phone Data Package”.
If you try to install the same version of Phoenix Data Package that you already have, you are asked if you want to uninstall the version you have on your PC. Answer “OK” to unin­stall, “Cancel” if you don’t want to uninstall. Older versions of data packages do not need to be uninstalled.
Once the previously installed Data package is uninstalled, choose “Finish”.
Run the
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 19
NSB-9_dp_v_1.00.exe
again to continue installation from the beginning.
Page 20
NSB-9 Company confidential

How to Manage Connections

Start Phoenix Service SW and Login.
Choose “Manage Connections” From “File” – Menu
CCS Technical Documentation
Existing connections can be selected, edited, deleted and new ones created by using this dialog.
A connection can be created either manually or by using a Connection Wizard.
To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.
Choose “Next” to continue.
Page 20 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 21
Company confidential NSB-9
In the next dialogs you will be asked to select some settings for the connection
Manual Settings
A) For FLS-4S POS Flash Device choose following connection settings
Media: FBUS
COM Port: Virtual COM Port used by FLS-4 Please check this always!
(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)
B) For FPS-8 Flash Prommer choose following connection settings:
Media: FPS-8
Port Num: COM Port where FPS-8 is connected
COMBOX_DEF_MEDIA: FBUS
Choose “Finish” to complete.
If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.
Issue 1 04/03 Copyright Nokia. All rights reserved. Page 21
Page 22
NSB-9 Company confidential
Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”.
The connection is now selected and can be used after closing the “Manage Connections” window.
CCS Technical Documentation
Selected connection will be shown on the right hand bottom corner of the screen.
To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select “Scan Product”.
When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.
Page 22 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 23
Company confidential NSB-9

How to Update Flash Support Files for FPS-8* and FLS-4*

Before Installation

Install Phoenix Service SW and Phoenix data package.
Install the phone model Specific Datapackage for Phoenix
The flash support files are delivered in the same installation package with Phoenix data package.
Normally it is enough to install the data package only before updating the FPS-8.
Separate installation package is for flash support files are available, and the files can be updated according to this instruction.

Installing the Flash Support Files

Start by double clicking eg. flash_update_02_10_00.exe. Installation begins.
If you already have the same Flash Update package files installed, you need to confirm if you want them to be reinstalled.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 23
Page 24
NSB-9 Company confidential
If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.
If an older version exists on your PC and it needs to be updated, choose “Next” to con­tinue installation
CCS Technical Documentation
It is highly recommended to install the files to the default destination folder
Files\Nokia\Phoenix
Page 24 Copyright Nokia. All rights reserved. Issue 1 04/03
.
C:\Program
Page 25
Company confidential NSB-9
Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).
Installation continues…
Choose “Finish” to complete procedure.
FLS-4 can be used right after Flash Update Package is installed.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 25
Page 26
NSB-9 Company confidential
FPS-8* must be updated by using Phoenix!
CCS Technical Documentation
Page 26 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 27
Company confidential NSB-9

How to Update The FPS-8* Flash Prommer SW

Start Phoenix Service Software
Select”FPS-8 / FPS-8C maintenance” from”Flashing” menu.
When new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select”Yes” to update files..
0200
Update procedure takes a couple of minutes.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 27
Page 28
NSB-9 Company confidential
CCS Technical Documentation
FPS-8 sw can also be updated by pressing”Update” button and selecting appropriate fps8upd.ini file under
All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded.
C:\Program Files\Nokia\Phoenix
\Flash - directory
More information and help can be found from the “Help” dialog.
Page 28 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 29
Company confidential NSB-9

FPS-8 Activation and Deactivation

Before the FPS-8 can be successfully used for phone programming, it must be first activated.
If there is a need to send FPS-8 box to somewhere e.g. for repair, box must be first deactivated.

Activation

Before FPS-8 can be successfully used for phone programming, it must be first activated.
Fill in first “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instructions in the sheet.
When activation file is received (e.g. 00000.in), copy it to C:\Program-
Files\Nokia\Phoenix\BoxActivation - Directory on your computer
created when Phoenix is installed).
(This directory is
Start Phoenix Service Software.
Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.
Select “Activate” from the “FPS8/8C Maintenance” – UI.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 29
Page 30
NSB-9 Company confidential
The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct.
CCS Technical Documentation
Box will be activated when you choose “Open”
Turn FPS-8 power off and on to complete activation
Page 30 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 31
Company confidential NSB-9

Deactivation

Start Phoenix Service Software.
Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu
Select “Deactivate” from the “FPS8/8C Maintenance” – UI.
Confirm Deactivation by choosing “Yes”, Box will be deactivated.
Turn FPS-8 power off and on to complete deactivation
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 31
Page 32
NSB-9 Company confidential

JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions.
The JBV-1 Docking Station contains Software (Firmware) which can be updated.
You need the following equipment to be able to update JBV-1 software:
PC with USB connection
Operating System supporting USB (Not Win 95 or NT)
USB Cable (Can be purchased from shops or suppliers providing PC hardware and accessories)
JBV-1 Docking Station
CCS Technical Documentation
External Power Supply 11-16V

Before Installation

Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your down­load web site.
Close all other programs
Follow instructions on the screen
Page 32 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 33
Company confidential NSB-9

Installing SW Needed for the JBV-1 SW Update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!
Run
Jbv1_update.zip
Files needed for JBV-1 Package setup Program will be extracted.
file and start SW Installation by double clicking
Setup.exe
.
Installation begins, please read the information shown and Choose “Next” to continue.
Use suggested destination folder where JBV-1 SW Package will be installed and choose
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 33
Page 34
NSB-9 Company confidential
“Next” to continue.
CCS Technical Documentation
Select “Full” Installation and choose “Next” to continue
Program Folder will be created. Choose “Next” to continue, Software files will be
Page 34 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 35
Company confidential NSB-9
installed.
After successful installation, choose “Finish” to complete.
NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER!
Connect power to JBV-1 (11-16V DC) from external power supply, then connect USB
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 35
Page 36
NSB-9 Company confidential
Cable between JBV-1 USB connector and PC.
Windows will detect connected USB cable and detect drivers for new HW.
Follow the instructions and allow Windows to search and install the best drivers avail­able. After this procedure the actual JBV-1 SW update can begin.
CCS Technical Documentation
Page 36 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 37
Company confidential NSB-9

Updating the JBV-1 Docking Station Software

Go to folder C:\Program Files\Nokia\ JBV-1 SW Package\ FIRMWARE UPDATE and start JBV-1 Update SW by double clicking fwup.exe.
JBV-1 Firmware update starts and shows current status of the JBV-1 connected.
If firmware version read from your JBV-1 is not the latest one available, it needs to be updated by choosing “Update Firmware”.
Choose file JBV1v11.CDE (example used here is for v 11) and “Open” to update your JBV-
1.
After Successful update, current JBV-1 status will be shown. You have now updated the
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 37
Page 38
NSB-9 Company confidential
software of your JBV-1 docking station and it is ready for use.
CCS Technical Documentation
Page 38 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 39
Company confidential NSB-9
[This page left intentionally blank]
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 39
Page 40
NSB-9 Company confidential
CCS Technical Documentation
Page 40 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 41

Quick Guide for Tuning With Phoenix

NSB-9

General remarks

If baseband tunings are needed, they should be completed before the RF tunings.
Avoid unnecessary tuning – factory-tuning values are always the most accurate ones.
Screen shots described in this document may change as the service software is devel­oped.
Kindly refer to the Phoenix help files, the phone model specific service manual and bulle­tins for help.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 39
Page 42
NSB-9
CCS Technical Documentation

RF Tuning and Calibration Instructions for Iris HDB58

Introduction

This document describes the methods of RF tunings and calibrations for Iris NSB-9 trans­ceiver. RF tunings are made using automatic setup in which Phoenix software controls the phone via FBUS and the measurement equipment via GPIB bus.
Autotune feature is designed to align the product’s RF part easier and faster. By this auto­tune component the product is tuned automatically. Manual tuning is not available.
RF tunings must be performed if any RF components are changed. RF tunings shall be done using MJS-48 module jig. MJS-48 jig loss figures can be found from "RF Service Tools" chapter. MJF-32 with a coupler is not allowed to use for RF tuning purpose.
EQUIPMENT NEEDED:
NSB-9 module jig MJS-48, power- and DAU-9S cables
DC power supply 3.9 VDC >3A
Transmitter tester (e.g. Agilent VSA E4406A)
Signal generator for RX tuning (e.g. Agilent E4433B)
RF splitter (e.g. Mini-Circuits ZAPD-21)
6 dB attenuator, between module jig and RF cable to the splitter (e.g. Suhner)
PC with GPIB bus adapter, Phoenix software and security dongle (PKD1xx)
Page 40 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 43
NSB-9
Figure 1: RF tuning concept
Figure 2: Setup environment
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 41
Page 44
NSB-9

Autotuning

The Autotune component can be found under Tuning menu:
When tuning, one only needs to click the Tune button to start automatic tuning proce­dure.
CCS Technical Documentation
Figure 3: Autotune menu in Phoenix
Figure 4: Autotune menu - RX/TX menu
The tuning results are shown in RX and TX windows.
Page 42 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 45
Set Loss
This is the component for saving RF-losses (of cables and jigs) to file. These loss values are needed when you tune the phone with Phoenix (using Auto-Tune component). When you measure the losses you have to be very careful, because these values affect directly how well the phone is tuned.
NSB-9
Figure 5: Set Loss menu
Note! Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using standard TSS protection procedure. Autotuning itself is possible with all these dongles but with PKD-1P and PKD-1 dongles user is not able to set the loss.
Figure 6: Loss values
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 43
Page 46
NSB-9

RX tunings

Channel Select Filter Calibration
Description
Rx Channel select filter is tuned only in one band. The Hagar RF IC contains tunable fil­ters for the I and Q channels. The calibration of these filters is carried out with a calibra­tion circuit integrated in the IC.
By writing different control words to the Calibration Control Register in Hagar, internal switches will connect various RC combinations between the TXC input line and the RXQ output line.
During the calibration, the DSP generates a 67.71 kHz sine wave on the TXC line and simultaneously receive the measured response from the Hagar on the RXQ line.
Altogether 6 measurements are made. The first measurement is a reference measure­ment where the TXC signal is routed directly to the RXQ line without going through any filter. The remaining 5 measurements are all done on first order low pass filters with a nominal corner frequency of 67.71 kHz. This means that the received signal on the RXQ line ideally will have an amplitude of 0.707 times the amplitude of the TXC.
CCS Technical Documentation
Saved tuning values are:
DTOS_I Calibration of I-channel DtoS collector resistances
DTOS_Q Calibration of Q-channel DtoS collector resistances
BIQUAD_I_R Calibration of I-channel filter resistances
BIQUAD_Q_R Calibration of Q-channel filter resistances
BIQUAD_I_C Calibration of I-channel filter capacitances
BIQUAD_Q_C Calibration of Q-channel filter capacitances
Table 1: Channel Select Filter Calibration Limits
Item Typical value Low limit *) High limit *)
DTOS_I 12...18 -6 37
DTOS_Q 12...18 -6 37
BIQUAD_I_R 12...20 -6 37
BIQUAD_Q_R 12...20 -6 37
BIQUAD_I_C 6...16 -6 37
BIQUAD_Q_C 6...16 -6 37
Page 44 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 47
*) Tuning may return values between -6...37 but values between 0...31 are saved to phone permanent memory. Values -6...0 are round up to 0 and values 31...37 are round down to
31.
RX Calibration
Description
Calibrates 26 MHz voltage controlled reference oscillator VCTCXO at the beginning of GSM850 receiver gain (RSSI) tuning. AFC control voltage for VCTCXO is produced using 11-bits DA-converter inside UEM RF IC. AFC DAC value (AFC VALUE) which gives correct VCTCXO output frequency is defined by measuring RX I/Q signal frequency and by adjust­ing AFC to set correct frequency. AFC VALUE is used as an init value when phone has not found a base station signal yet.
After correct AFC VALUE is found, AFC value is changed to different value. RX I/Q fre­quency is measured again and AFC SLOPE (frequency change divided by AFC value change) is calculated.
NSB-9
GSM850 and GSM1900 RX chains gain are tuned at middle channel.
Table 2: RX Calibration Limits
Band GSM850 GSM1900
Item Typical value
AFC VALUE -300...0 -350 350 NA NA NA
AFC SLOPE 240...260 150 350 NA NA NA
RSSI 0 74...76 65 85 67...71 59 79
RSSI 1 84...86 75 95 77...81 69 89
RSSI 2 94...96 85 105 87...91 79 99
RSSI 3 101...103 91 111 96...99 88 108
RSSI 4 111...113 101 121 106...129 98 11 8
RSSI 5 121...123 111 131 116...119 108 128
RSSI 6 131...133 121 141 126...129 11 8 138
RSSI 7 141...143 131 151 136...139 128 148
Low limit
High limit
Typical value
Low limit
High limit
RSSI 8 151...153 141 161 146...149 138 158
RX AM Suppression Calibration
Description
Calibrates GSM850 and GSM1900 RX mixer local signal DC-levels to achieve best rejec­tion for AM modulated interferences. Calibration needs external AM modulated signal applied to the phone. If tuning is successful, either LOP or LOM result in both branch (I
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 45
Page 48
NSB-9
CCS Technical Documentation
and Q) has always zero value.
Saved tuning values are:
LOP_I Calibration of Rx lower or upper band I channel positive lo bias
LOM_I Calibration of Rx lower or upper band I channel negative lo bias
LOP_Q Calibration of Rx lower or upper band Q channel positive lo bias
LOM_Q Calibration of Rx lower or upper band Q channel negative lo bias
AM Suppression Calibration Limits
Band GSM850 GSM1900
Item Typical value
RSSI -110...-85 -140 -80 -110...-90 -140 -80
LOP_I *) 0...1023 0 1023 0...1023 0 1023
LOM_I *) 0...1023 0 1023 0...1023 0 1023
LOP_Q *) 0...1023 0 1023 0...1023 0 1023
LOM_Q *) 0...1023 0 1023 0...1023 0 1023
Low limit
High limit
Typical value
Low limit
*) 10-bits LOP/LOM results may also be introduced in two separate 5-bits results. Then limits are 0 and 31 for each item.
RX Band Filter Response Compensation
Description
Calibrates GSM850 and GSM1900 RX chain gain over whole band. Calibration needs external signal applied to the receiver. Calibration is done in 9 frequencies.
Table 3: RX Band Filter Response Compensation Limits
Band GSM850 GSM1900
High limit
Item (850/1900) Typical value
ch 118 / 496 -2.6 ... -1.3 -10 5 -1.9 ... +0.5 -10 5
ch 128 / 512 -1.3 ... -0.3 -5 5 -0.3 ... +0.8 -5 5
ch 140 / 537 -0.4 ... +0.3 -5 5 0.0 ... +1.0 -5 5
ch 172 / 586 +0.3 ... +0.9 -5 5 +0.4 ... +1.1 -5 5
Low limit
High limit
Typical value
Low limit
High limit
Page 46 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 49
ch 190 / 661 +0.5 ... +1.0 -5 5 +0.4 ... +0.9 -5 5
ch 217 / 736 +0.1 ... +0.7 -5 5 -0.3 ... +0.3 -5 5
ch 241 / 794 -0.7 ... -0.1 -5 5 -0.9 ... 0.0 -5 5
ch 251 / 810 -1.2 ... -0.3 -5 5 -1.0... 0.0 -5 5
ch 261 / 835 -1.8 ... -0.8 -10 5 -2.1 ... -0.7 -10 5
NSB-9
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 47
Page 50
NSB-9

TX tunings

Tx Power Level Tuning
Calibrates GSM850 and GSM1900 TX power at middle channel. Power control loop keeps TX power same in all channels. Tuning is done at 4 power levels - other values can be lin­earized using these points.
GSM850 GSM1900
CCS Technical Documentation
Power Level
5 32.5 +/- 0.1 +0.2 / -0.5 0 29.5 +/- 0.1 +0.2 / -0.5
6 31 +/- 0.5 +/- 1 1 28 +/- 0.5 +/- 1
7 29 +/- 0.5 +/- 1 2 26 +/- 0.5 +/- 1
8 27 +/- 0.5 +/- 1 3 24 +/- 0.5 +/- 1
9 25 +/- 0.5 +/- 1 4 22 +/- 0.5 +/- 1
10 23 +/- 0.5 +/- 1 5 20 +/- 0.5 +/- 1
11 21 +/- 0.5 +/- 1 6 18 +/- 0.5 +/- 1
12 19 +/- 0.5 +/- 1 7 16 +/- 0.5 +/- 1
13 17 +/- 0.5 +/- 1.5 8 14 +/- 0.5 +/- 1
14 15 +/- 0.5 +/- 1.5 9 12 +/- 0.5 +/- 1.5
15 13 +/- 0.5 +/- 1.5 10 10 +/- 0.5 +/- 1.5
16 11 +/- 0.5 +/- 1.5 11 8 +/- 0.5 +/- 1.5
17 9 +/- 0.5 +/- 1.5 12 6 +/- 0.5 +/- 1.5
Target value
Tuning target
Testing limits *)Power
Level
Target value
Tuning target
Testing limits *)
18 7 +/- 1 +/- 2 13 4 +/- 0.5 +/- 1.5
19 5 +/- 1 +/- 2 14 2 +/- 1 +/- 2
Base -30 +/- 5 +/- 10 15 0 +/- 1 +/- 2
Base -30 +/- 5 +/- 10
*) This tolerance shall be used only for tuning channel (middle channel) at +25°C tem­perature.
Page 48 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 51

TX IQ Tuning

Calibrates GSM850 and GSM1900 TX I/Q signal DC-offset, amplitude and phase differ­ence at middle channel. Tuning is done by sending '1'-bits to the modulator. Best modu­lator balance is achieved when spikes at carrier frequency f0 and f0+67.71 kHz reach minimum value.
Saved tuning values are:
TX I-channel DC-offset
TX Q-channel DC-offset
Amplitude difference between TX I- and Q-channels
Phase difference between TX I- and Q-channels
Tuning correctness is checked by measuring TX output spectrum at frequencies:
NSB-9
TX IQ f0
TX IQ f0 + 67.71 kHz
Table 4: TX IQ Tuning Limits
Band GSM850 GSM1900
Item Typical value
TX I DC offset -2...1 -6 6 -3...1 -6 6
TX Q DC offset -2...1 -6 6 -1.5 ... 2 -6 6
Amplitude difference -0.3 ... 0.2 -1 1 -0.5 ... 0.1 -1 1
Phase difference 88...92 84 96 90.5 ... 95.5 86 100
TX IQ f0 -55 ... -32 -90 -30 -49 ... -34 -90 -30
TX IQ f0 + 67.71 kHz -68 ... -48 -90 -35 -63 ... -40 -90 -35
Low limit
High limit
Typical value
Low limit
High limit
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 49
Page 52
NSB-9
CCS Technical Documentation

Service Tool Concept For Baseband Tuning Operations

EM calibrations should be carried out in JBV-1 Docking Station equipped with MJF-32 Docking Station Adapter
Power to JBV-1 should be supplied from an external DC power suply, not FPS-8 prommer
JBV-1 input voltages:
Maximum + 16 VDC
Nominal input for BB tunings is +12 V DC.
Page 50 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 53

Service Concept for NSB-9 Baseband tunings

NSB-9
Item: Service accessory: Type: Product code:
1 Docking station JBV-1 0770298
2 Docking station adapter MJF-32 0770528
3 DC-DC cable SCB-3 0730114
4 RF antenna cable XRF-1 0730085
5 DC power cable PCS-1 0730012
6 Service MBUS cable DAU-9S 0730108
7 Software protection key PKD-1 0750018
8 Phoenix Service SW 8409031
Phoenix Service SW CD-ROM 0775311
NSB-9 Flash SW data 8415951
NSB-9 Flash SW data CD-ROM 0775344
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 51
Page 54
NSB-9

Baseband Tuning operations

Energy Management Tuning

External power supply needed.
EM Calibration is used for calibrating Battery and Charger settings of the phone.
Preparation for EM Calibration:
- Connect DC Cable SCB-3 between JBV-1 and charger socket of Phone for Charger cali­bration.
- Connect 12…15 V from Power Supply to JBV-1.
- NOTE! Check that connection is F-BUS (does not work with M-BUS!).
Select Maintenance => Tuning => Energy Management Calibration.
CCS Technical Documentation
Energy Management values to be calibrated are checked.
Select “Read from Phone” to show the current values in the phone memory and to check that the communication with the phone works.
Page 52 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 55
Select “Calibrate” to run the selected calibrations.
NSB-9
Limits for Energy Management Calibration:
Parameter Min. Max Note
ADC gain 25400 29000 VBatt, BSI, BTemp
DC offset -100 100 ADC voltage offset
BSI gain 860 1180 ADC BSI calibration gain
BTEMP gain 1980 2280 ADC BTEMP calibration gain
VBAT gain 10000 11000 ADC VBATT Voltage gain
VBAT offset 2300 2700 ADC VBATT Voltage offset scale
VCHAR 58000 62000 Charge voltage
ICHAR 4050 4900 charge current
If values shown are within limits select “Save To Phone” to save the values in the phone.
NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are saved.
Close the “Energy Management Calibration” – dialog to end tuning.
You must manually switch the phone on after exiting “Energy Management Calibration” – dialog.
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 53
Page 56
NSB-9

LCD Contrast Tuning

Extra equipment not needed.
This function is used to calibrate the LCD Contrast (brightness).
Must be done when LCD module is changed and there is considerable difference in the contrast.
Select Maintenance => Testing => Display Tune
CCS Technical Documentation
Move the Contrast factory offset slider to reach good LCD contrast.
Both sliders are relative. The Default button resets the bottom Contrast factory offset slider to default value 41. The Contrast offset slider should always be set to 0% (mid­dle of the scale), because that setting is visible on the phone screen.
Close the”Display tune” dialog to end tuning. The tuned values are saved automatically.
Page 54 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 57
Company confidential NSB-9

Flashing Setup Instructions

POS (Point of Sale) Flash Concept

Figure 1: POS flash
Item Type Description Code
1 FLA-29 Point Of sales flash loading adapter 0775306
2 XCS-1 Service cable 0730218
3 ACF-8 AC Charger 0680032
4 FLS-4S POS flash dongle, for Americas area 0080543
5 Phoenix Serv-
ice SW
Phoenix Serv­ice SW
CD-ROM 0775311
8409031
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 71
Page 58
NSB-9 Company confidential
Item Type Description Code
CCS Technical Documentation
NSB-9 Flash SW data
NSB-9 Flash SW data
8415951
CD-ROM 0775344
Page 72 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 59
Company confidential NSB-9

Flash Concept with flashing adapter

Item Type Description Code
1 FLA-29 Point of sales flash loading adapter 0775306
2 FLC-2 Power cable 0730185
3 XCS-4 Modular cable 0730178
4 FPS-8 Flash prommer box 0080321
5 Centronics (printer) cable, incl. in FPS-
8 slaes package
6 AXS-4 RS-232 (D9-D9) cable, incl. in FPS-8
sales package
7 PKD-1 Software protection key (Dongle) 0750018
8 Phoenix Serv-
ice SW
Phoenix Serv­ice SW
CD-ROM 0775311
0730029
0730090
8409031
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 73
Page 60
NSB-9 Company confidential
Item Type Description Code
CCS Technical Documentation
NSB-9 Flash SW data
NSB-9 Flash SW data
9 ACF-8 AC-charger, incl. in FPS-8 sales package 0680032
CD-ROM 0775344
8415951
Page 74 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 61
Company confidential NSB-9

Module Jig Concept

Figure 2: Module jig concept
Item Type Description Code
1 MJS-48 Module jig 0770392
2 PCS-1 DC power cable 0730012
3 XRF-1 RF antenna cable 0730085
4 DAU-9S Service MBUS cable 0730108
5 PKD-1 Software protection key (Dongle) 0750018
6 Phoenix Serv-
ice SW
Phoenix Serv­ice SW
NSB-9 Flash SW data
NSB-9 Flash SW data
CD-ROM 0775311
CD-ROM 0775344
8409031
8415951
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 75
Page 62
NSB-9 Company confidential

JBV-1 Flash Concept

CCS Technical Documentation
Figure 3: JBV-1 Flash concept
Item Type Description Code
1 JBV-1 Docking station 0770298
2 MJF-32 Docking station adapter 0770528
3 PCS-1 DC power cable 0730012
4 XCS-4 Modular cable 0730178
5 FPS-8 Flash prommer box 0080321
6 Centronics (printer) cable, incl. in FPS-8 sales
package
7 AXS-4 RS232 (D9 – D9) cable, incl. in FPS-8 sales
pack
0730029
0730090
Page 76 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 63
Company confidential NSB-9
Item Type Description Code
8 PKD-1 Software protection key (Dongle) 0750018
9Phoenix Serv-
ice SW
Phoenix Serv­ice SW
NSB-9 Flash SW data
NSB-9 Flash SW data
10 ACF-8 AC Charger, incl. in FPS-8 sales pack 0680032
CD-ROM 0775311
CD-ROM 0775344
8409031
8415951
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 77
Page 64
NSB-9 Company confidential

Service Concept

CCS Technical Documentation
Figure 4: Service Concept
Item: Service accessory: Type: Product code:
1 Docking station JBV-1 0770298
2 Docking station adapter MJF-32 0770528
3 DC-DC cable SCB-3 0730114
4 RF antenna cable XRF-1 0730085
5 DC power cable PCS-1 0730012
6 Service MBUS cable DAU-9S 0730108
7 Software protection key PKD-1 0750018
8 Phoenix Service SW 8409031
Phoenix Service SW CD-ROM 0775311
NSB-9 Flash SW data 8415951
NSB-9 Flash SW data CD-ROM 0775344
Page 78 Copyright Nokia. All rights reserved. Issue 1 04/03
Page 65
Company confidential NSB-9

Parallel Flash concept

Figure 5: Parallel flash concept
Item Type Description Code
1 JBV-1 Docking station 0770298
2 MJF-32 Docking station adapter 0770528
3 XCS-4 Modular cable 0730178
4 PCS-1 DC power cable 0730012
5 FPS-8C Parallel flash prommer 0080396
6 AXS-4 RS232 (D9 – D9) cable, incl. in FPS-8C sales
package
7 Printer cable Centronics (printer) cable, Incl. in FPS-8C
sales pack
8 PKD-1 Software protection key (Dongle) 0750018
9 Phoenix Serv-
ice SW
Phoenix Serv­ice SW
CD-ROM 0775311
0730090
0730029
8409031
Issue 1 04/03 Copyright Nokia. All rights reserved.. Page 79
Page 66
NSB-9 Company confidential
Item Type Description Code
CCS Technical Documentation
NSB-9 Flash SW data
NSB-9 Flash SW data
8415951
CD-ROM 0775344
Page 80 Copyright Nokia. All rights reserved. Issue 1 04/03
Loading...