Nokia 6800, NHL6 User Manual

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Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 20.03.2003

SQX 00618-en DJk

nokia

6800

NHL-6

SERVICE MANUAL

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

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Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 6800. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW AND COMPONENT DISPOSAL.......................................................................... 4

2. SPARE PARTS LIST................................................................................................................................. 5

3. INFRARED GONOGO TEST .................................................................................................................. 9

4. SW-UPDATE ............................................................................................................................................ 10

4. GENERAL REPAIR INFORMATION ................................................................................................. 11

5. DISASSEMBLY INSTRUCTIONS (ALSO SEE VIDEOS ON CARE POINT) ................................ 12

6. EXCHANGE OF DOME SHEET (LEVEL 2 ONLY) .......................................................................... 16

7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 18

8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 19

9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 20

10. ESD PROTECTION REQUIREMENTS........................................................................................... 21

11. SERVICE NOTES................................................................................................................................ 22

12. GONOGO TESTER............................................................................................................................. 23

13. BATTERY TESTER ............................................................................................................................ 23

Change History

Originator Status Version No. Date Comments

DJk Draft 0.1 05.02.2003 Initial draft DJk Draft 0.2 20.03.2003 Component Disposal incl., General Repair Information modified DJk Approved 1.0 20.03.2003 Approval

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Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 20.03.2003

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1. EXPLODED VIEW AND COMPONENT DISPOSAL

Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories.

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

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Technical Services, Repair Concepts Confidential 20.03.2003

2. SPARE PARTS LIST

ITEM/

CIRCUIT REF.

I001 1 - FLIP T9 KEYMAT I002 1 - FLIP COVER I003 1 - FLIP KEYMAT LEFT COMMON I004 2 - FLIP HINGE I005 2 - FLIP CONTACT PINS

I006 1 - A-COVER I007 2 - A-COVER TOP CONTACT PADS I008 2 - A-COVER BOTTOM CONTACT PADS I009 1 9790558 FUNCTION KEYS I010 1 - MENU KEY

I011 1 9790747 KEYMAT RIGHT COMMON I012 5 6150051 SCREW M1.6x5.5 T6+

I013 1 - LCD METAL FRAME I014 1 - EARPIECE

I015 1 4850265 LCD MODULE 128X128 COF COLOURSTN I016 1 9460432 LIGHTGUIDE NHL-6 I017 1 9795104 I018 1 - TB9 RADIOMODULE

I019 1 - ANTENNA I020 1 - INTERNAL HANDSFREE SPEAKER

I021 1 9452186 VOLUME KEY I022 1 5400243 DC-JACK 3.5MM I023 1 5140265 MICROPHONE + HOLDER I024 1 6800063 VIBRA MOTOR + RUBBER I025 1 9460468 VIBRA HOLDER I026 1 9430419 LOGO BRACKET DMD08256 NHL-6

I027 1 - B-COVER I028 1 - METAL SHIELD I029 1 - BATTERY RELEASE BUTTON

QTY PART NO PART NAME

1 0262868 FLIP MOD COMMON (I001-I005)

1 9490456 A-COVER ASSY (I006-I010)

1 9467074 LCD METAL FRAME MODULE (I013-I014)

DOME SHEET MAINPWB (Level 2 only)

1 0660274 ANTENNA WITH IHF (I019-I020)

1 - B-COVER ASSY (I027-I029)

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Technical Services, Repair Concepts Confidential 20.03.2003

ITEM/

CIRCUIT REF.

I030 2 6150077 SCREW M1.6x6.2 I031 1 - TYPE LABEL ROLL I032 1 9452172 BATTERY COVER

QTY PART NO PART NAME

SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

F100 1 5119019 G300 1 4700133 S334 1 5200025 S335 1 5200025 V311 1 4864537 V312 1 4864537 V313 1 4864537 V315 1 4860333 V316 1 4860333 V317 1 4860333

QTY PART NO PART NAME

SM FUSE F 1.5A 32V 0603 CELL CAPACITOR 0.01MAH 3V3 SM TACT SW SIDE TRAVEL 0.2 MM SM TACT SW SIDE TRAVEL 0.2 MM LED CL270WBHE** RESERVED HDB18 ** LED CL270WBHE** RESERVED HDB18 ** LED CL270WBHE** RESERVED HDB18 ** LED LWL88S *** RESERVEDHDB18 *** LED LWL88S *** RESERVEDHDB18 *** LED LWL88S *** RESERVEDHDB18 ***

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Technical Services, Repair Concepts Confidential 20.03.2003

VARIANT PARTS

ITEM/

CIRCUIT REF.

0262868 0201937 0262869 0262870 0262871 0262872 0262873 0262877 0262874 0262875

I011 I011 I011 I011 I011 I011 I011 I011 I011 I011 I011 I011 I011 I011

QTY PART NO PART NAME

Flip mod Common Eng / Latin (Common English) Flip mod Skandi / Latin (Scandinavian) Flip mod DE-EE / Latin (German /Estonian) Flip mod FR /Latin (French) Flip mod IT-SP-PT (Italian /Spanish /Portuguese) Flip mod TR / Latin (Turkey) Flip mod CZ-SV-RO / Latin (Czech/Slovak/Romanian) Flip mod GR / Greek Flip mod HU / Latin (Hungarian)

Flip mod PL / Latin (Polish) 0262879 Flip mod RU-UA-LV-SR /Latin (Russia/Ukraina/Latvian/Lithuanian) 0262876 Flip mod CR-SL-SR / Latin (Croatian/Slovenian/Serbia) 0262878 Flip mod Hebrew / Hebrew 0262889 Flip mod Arabic / Arabic 9790747 Keymat right Common Eng DMC05411 9790748 Keymat right Skandi DMC04587 9790773 Keymat right DE-EE DMC05532 9790767 Keymat right FR DMC05549 9790771 Keymat right IT-SP-PT DMC05536 9790772 Keymat right TR DMC05534 9790765 Keymat right CZ-SV-RO DMC05553 9790764 Keymat right GR DMC05555 9790770 Keymat right HU DMC05538 9790768 Keymat right PL DMC05540 9790789 Keymat right RU-UA-LV-SR DMC05644 9790766 Keymat right CR-SL-SR DMC05551 9790763 Keymat right Hebrew DMC05557 9790811 Keymat right Arabic DMC05782

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