Nokia 6790 Surge, 6790 Slide, RM492, RM599, RM573 Service Manual

Nokia Customer Care
Service Manual
RM-492; RM-573; RM-599 (Nokia 6790 Surge;
Nokia 6790 slide; L3&4)
Mobile Terminal
Part No: (Issue 3)
COMPANY CONFIDENTIAL
Copyright © 2009 Nokia. All rights reserved.

Amendment Record Sheet

Amendment No Date Inserted By Comments
Issue 1 06/2009 ET/ST
RM-492; RM-573; RM-599
Issue 2 07/2009 ET/ST Chapter 7, titled
Service information differences between RM-573 and RM-492
manual. The new chapter describes the key hardware differences between the RM-573 (RoW) and RM-492 (AT&T) variants of the Nokia
6790. Chapter 8, titled
, has been added to the
Service information differences between RM-599 and RM-492
manual. The new chapter describes the key hardware differences between the RM-599 (LTA) and RM-492 (AT&T) variants of the Nokia
6790.
Issue 3 08/2009 ET A minor type designator update
(RM-599 -> RM-573) has been made on the description on page 7-5.
, has been added to the
Connectivity/Bearers
Page ii COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 Copyright

Copyright

Copyright © 2009 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 3 COMPANY CONFIDENTIAL Page iii
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599

Warnings and cautions

Warnings and cautions
Warnings
IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
Servicing and alignment must be undertaken by qualified personnel only.
Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
Use only approved components as specified in the parts list.
Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
Ensure all cables and wires are repositioned correctly.
Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
Page iv COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 For your safety

For your safety

QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
Issue 3 COMPANY CONFIDENTIAL Page v
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599

Care and maintenance

Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Page vi COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under
ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
Issue 3 COMPANY CONFIDENTIAL Page vii
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599

Battery information

Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Pol batteries, discharge the battery from time to time by leaving the product
switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com
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Company policy
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RM-492; RM-573; RM-599 Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service Manual Structure

Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 Camera Module Troubleshooting 6 System Module and User Interface 7 Service information differences between RM-573 and RM-492 8 Service information differences between RM-599 and RM-492 Glossary
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RM-492; RM-573; RM-599
Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service
Manual Structure
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Page xii COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
Nokia Customer Care
1 — General Information
Issue 3 COMPANY CONFIDENTIAL Page 1 –1
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599
General Information
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RM-492; RM-573; RM-599 General Information
Table of Contents
Product selection....................................................................................................................................................1–5
Product features and sales package.....................................................................................................................1–5
Product and module list ........................................................................................................................................1–7
Mobile enhancements............................................................................................................................................1–7
Technical specifications.........................................................................................................................................1–9
Transceiver general specifications ..................................................................................................................1–9
Main RF characteristics for GSM850/900/1800/1900 and WCDMA 850 and WCDMA 1900 phones............1–9
Battery endurance.......................................................................................................................................... 1–10
List of Tables
Table 1 Audio..........................................................................................................................................................1–7
Table 2 Car...............................................................................................................................................................1–8
Table 3 Data & positioning....................................................................................................................................1–8
Table 4 Music ..........................................................................................................................................................1–9
Table 5 Power.........................................................................................................................................................1–9
List of Figures
Figure 1 View of RM-492........................................................................................................................................1–5
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General Information
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RM-492; RM-573; RM-599 General Information

Product selection

RM-492 is a GSM/HSDPA/WCDMA tri-mode handportable phone with a landscape slide form factor, integrated GPS (A-GPS OMA SUPL) and a full QWERTY. It supports EGSM850/900/1800/1900 and WCDMA850/1900 bands and CSD/HSCSD, GPRS/EGPRS, and WCDMA/HSDPA data bearers.
For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 3.6Mbps (with limited use cases).
For GPRS/EGPRS networks the RM-492 is a MSC10 device, which means a maximum download speed of up to 237/296 kbit/s with EGPRS, and up to 86/107 kbit/s with GPRS.
RM-492 has a large 2.4’’ QVGA (240 x 320 pixels), 16 million color TFT display and an accelerator for automatic portrait/landscape orientation. The 2 Megapixel camera has a 4 x digital zoom.
RM-492 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.2. RM-492 also supports the Bluetooth 2.0 + EDR standard.
RM-492 uses the Symbian S60 9.3 operating system and supports the full Web Browser for S60, which brings desktop-like Web browsing experience to mobile devices.
RM-492 also supports MIDP Java 2.0 and CLDC 1.1, providing a good platform for compelling 3rd party applications.
Figure 1 View of RM-492

Product features and sales package

Bearers and transport
WCDMA DL 384kbit/s, UL 384 kbit/s
HSDPA up to 3.6Mbps
EDGE Rel.4: MSC10 (RX+TX: 4+1, 3+2)
GPRS: MSC10 (RX+TX: 4+1, 3+2, class B&C)
Connectivity
Integrated GPS (A-GPS OMA SUPL)
Issue 3 COMPANY CONFIDENTIAL Page 1 –5
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599
Bluetooth 2.0 + EDR
USB 2.0 Full Speed with micro USB interface
MicroSD memory card - hot swap & support up to 4GB
2.5mm UHJ connector for audio
2.0mm Dynamo connector for charging
UI
Hidden full QWERTY under landscape slide
Accelerometer for automatic portrait and landscape orientation
Display
2.4’’ QVGA (240x320 pixels) main TFT display with 16 million colors
Imaging and video
Integrated 2 Megapixel digital camera with 4 x digital zoom
Media Player supporting H.264, H.263, RealVideo 10, WMV 9, MPEG4 playback+streaming
General Information
Music
Music Player supporting AAC, AAC+ v1, AAC+ v2, AMR-WB, WAV, MP3, WMA 9, and RealAudio10 codecs
WM DRM version 10 for copy right protection
OMA DRM 1.1 with Forward Lock
Progressive download for protected/unprotected audio from music player
Productivity
Context management
OMA Client Provisioning v.1.1
PIM (Calendar + Contacts)
OTA provisioning
Nokia PC Suite connectivity with USB, Bluetooth (version 7.1.15 or higher)
Active Standby
Local/remote SyncML data sync
WAP 2.0, XHTML browser over HTTP/TCP/IP
Messaging
OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL
AT&T services
AT&T Navigator
AT&T Address Book – Phase 1
AT&T Mobile Banking
AT&T Mobile Backup (Downloadable)
Music ID, XM Radio, MobiVJ, VIP Access
Yellowpages.com, Where
MobiTV and Cellular Video (Video Streaming)
Page 1 –6 COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 General Information
Video Share call (SWIS)
Monopoly, Asphalt 4 HD, Guitar Hero, Juice Caster, iPlay Bowling, Wiki mobile, Media Mall 2.0
Firmware update over the air (FOTA)
Oz email
Oz Instant Messenger
Add-on software framework
Symbian 9.3 OS
Nokia Series 60 (3rd edition, feature pack 2)
Java MIDP2.0
Sales package
Transceiver RM-492
Charger (AC-8U)
Battery (BP-4L)
CD-ROM
Getting started guide
Welcome note
Warranty card
NavigatorInsert
3G/CV parental control addendum

Product and module list

Module name Type code Notes
Engine PWB (lower block 2TS Main PWB with components. Rigid flex (upper block) 2UA

Mobile enhancements

Table 1 Audio
Enhancement Type
Audio adapter AD-62
AD-67
Hearing aid HDA-13
HS-67WL
Wired headsets HS-9
HS-49
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Copyright © 2009 Nokia. All rights reserved.
Enhancement Type
Wireless headsets BH-101
BH-103 BH-212 BH-214 BH-502 BH-504 BH-606 BH-704 BH-804 BH-902
Table 2 Car
RM-492; RM-573; RM-599
General Information
Enhancement Type
Car holder CR-99
HH-12 HH-17
Car kit CK-7W
CK-100 CK-300
CK-600 Navigation Nokia 500 Plug-in car handsfree HF-200
HF-310
HF-510
Table 3 Data & positioning
Enhancement Type
MicroSD card, 1GB MU-22 MicroSD card, 2GB MU-37 MicroSD card, 4GB MU-41 MicroSD card, 8GB MU-43 Micro USB connectivity cable CA-101
Page 1 –8 COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 General Information
Table 4 Music
Enhancement Type
Wireless speaker MD-7W
Table 5 Power
Enhancement Type
Battery Li-Ion 1500 mAh BP-4L Charger AC-4
AC-5 AC-8 DC-4 DC-9 DC-11

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)
Transceiver with BP-4L 1500 mAh Li-Ion battery back
(mm)
97.6 x 58 x 15.6 124.3 78.5
Weight (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA 850 and WCDMA 1900 phones

Parameter Unit
Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA V (850) and WCDMA
II (1900)
Rx frequency band GSM850: 869 - 894MHz
EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA 850: 869 - 894 MHz WCDMA 1900: 1930 - 1990 MHz
Issue 3 COMPANY CONFIDENTIAL Page 1 –9
Copyright © 2009 Nokia. All rights reserved.
Parameter Unit
Tx frequency band GSM850: 824 - 849MHz
EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA 850: 824 - 849 MHz WCDMA 1900: 1850 - 1910 MHz
Output power GSM850: +5 ...+33dBm/3.2mW ... 2W
GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA 850: -50 ... +24 dBm/0.01μW ... 251.2mW WCDMA 1900: -50 ... +24 dBm/0.01μW ... 251.2mW
RM-492; RM-573; RM-599
General Information
Number of RF channels GSM850: 124
GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA 850: 108
WCDMA 1900: 289 Channel spacing GSM: 200 kHz (WCDMA 1900 100/200 kHz) Number of Tx power levels GSM850: 15
GSM900: 15
GSM1800: 16
GSM1900: 16
WCDMA 850: 75
WCDMA 1900: 75

Battery endurance

Battery Capacity (mAh) Talk time Stand-by
BP-4L 1500 Up to 4.7 h (GSM)
Up to 4 h (WCDMA)
Page 1 –10 COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
up to 400 h (GSM) up to 400 h (WCDMA)
Nokia Customer Care
2 — Service Tools and Service
Concepts
Issue 3 COMPANY CONFIDENTIAL Page 2 –1
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RM-492; RM-573; RM-599
Service Tools and Service Concepts
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Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 Service Tools and Service Concepts
Table of Contents
Service tools............................................................................................................................................................2–5
Product-specific tools .......................................................................................................................................2–5
FS-109............................................................................................................................................................2–5
MJ-218 ...........................................................................................................................................................2–5
RJ-230 ............................................................................................................................................................2–5
SS-202............................................................................................................................................................2–5
Rework jigs and stencils...................................................................................................................................2–5
RJ-157 ............................................................................................................................................................2–6
RJ-160 ............................................................................................................................................................2–6
RJ-169 ............................................................................................................................................................2–6
RJ-184 ............................................................................................................................................................2–6
RJ-201 ............................................................................................................................................................2–7
RJ-93 ..............................................................................................................................................................2–7
ST-40..............................................................................................................................................................2–7
ST-55..............................................................................................................................................................2–7
ST-59..............................................................................................................................................................2–7
ST-61..............................................................................................................................................................2–8
ST-65..............................................................................................................................................................2–8
General tools......................................................................................................................................................2–8
AC-33..............................................................................................................................................................2–8
AC-35..............................................................................................................................................................2–8
ACF-8..............................................................................................................................................................2–8
CU-4................................................................................................................................................................2–9
FLS-5 ........................................................................................................................................................... 2–10
FPS-10......................................................................................................................................................... 2–10
FPS-21......................................................................................................................................................... 2–11
JXS-1............................................................................................................................................................ 2–11
PK-1............................................................................................................................................................. 2–12
PKD-1 .......................................................................................................................................................... 2–12
SB-6............................................................................................................................................................. 2–12
SPS-1........................................................................................................................................................... 2–12
SPS-2........................................................................................................................................................... 2–13
SRT-6........................................................................................................................................................... 2–13
SS-45........................................................................................................................................................... 2–13
SS-46........................................................................................................................................................... 2–13
SS-62........................................................................................................................................................... 2–13
SS-93........................................................................................................................................................... 2–14
SX-4............................................................................................................................................................. 2–14
Cables............................................................................................................................................................... 2–14
CA-101 ........................................................................................................................................................ 2–14
CA-128RS .................................................................................................................................................... 2–14
CA-31D ........................................................................................................................................................ 2–15
CA-35S......................................................................................................................................................... 2–15
CA-89DS ...................................................................................................................................................... 2–15
DAU-9S........................................................................................................................................................ 2–16
PCS-1........................................................................................................................................................... 2–16
XCS-4........................................................................................................................................................... 2–16
XRS-6........................................................................................................................................................... 2–17
Service concepts .................................................................................................................................................. 2–17
POS (Point of Sale) flash concept .................................................................................................................. 2–17
Issue 3 COMPANY CONFIDENTIAL Page 2 –3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599
Service Tools and Service Concepts
Flash concept with FPS-10............................................................................................................................. 2–18
Flash concept with FPS-21............................................................................................................................. 2–19
CU-4 flash concept with FPS-10..................................................................................................................... 2–20
CU-4 flash concept with FPS-21..................................................................................................................... 2–21
Module jig service concept............................................................................................................................ 2–22
RF testing concept with RF coupler .............................................................................................................. 2–23
Service concept for RF testing and RF/BB tuning........................................................................................ 2–24
Bluetooth testing concept with SB-6 ........................................................................................................... 2–25
List of Tables
Table 6 Attenuation values ................................................................................................................................ 2–14
List of Figures
Figure 2 POS flash concept ................................................................................................................................. 2–17
Figure 3 Basic flash concept with FPS-10.......................................................................................................... 2–18
Figure 4 Basic flash concept with FPS-21.......................................................................................................... 2–19
Figure 5 CU-4 flash concept with FPS-10........................................................................................................... 2–20
Figure 6 CU-4 flash concept with FPS-21........................................................................................................... 2–21
Figure 7 Module jig service concept .................................................................................................................. 2–22
Figure 8 RF testing concept with RF coupler .................................................................................................... 2–23
Figure 9 Service concept for RF testing and RF/BB tuning .............................................................................. 2–24
Figure 10 Service concept for RF testing and RF/BB tuning............................................................................ 2–25
Page 2 –4 COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 Service Tools and Service Concepts

Service tools

Product-specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
FS-109 Flash adapter For flashing (also dead phones) with SS-46. RF testing and tuning, and
EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.
MJ-218 Module jig MJ-218 is meant for troubleshooting, testing, tuning and flashing on
the engine level (CU-4 supported). The jig includes an RF interface for GSM, WCDMA and Bluetooth.
RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the
engine module.
SS-202 Domesheet
alignment jig
SS-202 is used for domesheet alignment.

Rework jigs and stencils

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
Issue 3 COMPANY CONFIDENTIAL Page 2 –5
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599
Service Tools and Service Concepts
RJ-157 Rework jig RJ-157 is a rework jig used when servicing the Z7540 duplexer. It is
used together with the ST-55 stencil.
RJ-160 Rework jig RJ-160 is a rework jig used when servicing the WCDMA duplexer
(Z7541). It is used together with the ST-55 stencil.
RJ-169 Rework jig RJ-169 is a rework jig used when servicing the WCDMA PA (N7540)
component. It is used together with the ST-59 stencil.
RJ-184 Rework jig RJ-184 is a rework jig used when servicing the microphone (B2201).
It is used together with the ST-61 rework stencil.
Page 2 –6 COMPANY CONFIDENTIAL Issue 3
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599 Service Tools and Service Concepts
RJ-201 Rework jig RJ-201 is a rework jig used when servicing the GSM 850/900 TX filter
(Z7503) component. This jig is used together with the ST-65 stencil.
RJ-93 Rework jig RJ-93 is used as a rework jig for the Front End Module (FEM).
This rework jig takes the FEM or power amplifier (PA) module (N7520) for spreading the soldering paste to the component. Must be used together with the ST-40 stencil.
ST-40 Rework stencil ST-40 is a rework stencil that is used with the RJ-93 rework jig to
service the Front End Module (N7520).
ST-55 Rework stencil ST-55 is a rework stencil used when servicing the Z7540 and Z7541
duplexers. It is used together with the rework jigs RJ-157 and RJ-160.
ST-59 Rework stencil ST-59 is a rework stencil used when servicing the WCDMA PA (N7540)
component. It is used together with rework jig RJ-169.
Issue 3 COMPANY CONFIDENTIAL Page 2 –7
Copyright © 2009 Nokia. All rights reserved.
RM-492; RM-573; RM-599
Service Tools and Service Concepts
ST-61 Rework stencil ST-61 is a rework stencil used when servicing the microphone (B2201).
It is used together with the rework jig RJ-184.
ST-65 Rework stencil ST-65 is a rework stencil used when servicing the GSM 850/900 TX filter
(Z7503). This stencil is used together with the rework jig RJ-201.

General tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales
package.
AC-35 Power supply Universal power supply for FPS-21; included in the FPS-21 sales
package. Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output
current up to 3 A.
ACF-8 Universal power
supply
The ACF-8 universal power supply is used to power FLS-5.
Page 2 –8 COMPANY CONFIDENTIAL Issue 3
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