Nokia 6681, 6682 Service Manual

Nokia Customer Care

Service Manual

RM-57/58 (Nokia 6681/6682)

Mobile Terminal

Part No: 9239169 (Issue 1)

Company Confidential

RM-57/58

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 04/2005 J-AK

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RM-57/58 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-57/58

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-57/58 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-57/58 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-57/58

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-57/58 Nokia 6681/6682 Service Manual Structure Nokia Customer Care

Nokia 6681/6682 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics

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Nokia Customer Care Nokia 6681/6682 Service Manual Structure

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1 — General Information

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Table of Contents

RM-57/58 product selection.........................................................................................................................................................1–5

Product features and sales package.........................................................................................................................................1–5

Product and module list................................................................................................................................................................1–6

Mobile enhancements...................................................................................................................................................................1–7

Technical specifications................................................................................................................................................................1–8

Transceiver general specifications......................................................................................................................................1–8

Main RF characteristics for triple-band (EGSM900/1800/1900 and GSM850/1800/1900) phones..................1–8

Battery endurance....................................................................................................................................................................1–9

Environmental conditions......................................................................................................................................................1–9

List of Tables

Table 1 Audio....................................................................................................................................................................................1–7

Table 2 Car.........................................................................................................................................................................................1–7

Table 3 Carrying...............................................................................................................................................................................1–8

Table 4 Data......................................................................................................................................................................................1–8

Table 5 Imaging ..............................................................................................................................................................................1–8

Table 6 Messaging...........................................................................................................................................................................1–8

Table 7 Power...................................................................................................................................................................................1–8

List of Figures

Figure 1 View of RM-57..................................................................................................................................................................1–5

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RM-57/58 product selection

Nokia RM-57 is a tripleband handportable phone, supporting EGSM900/1800/1900 bands (RM-58: GSM850/1800/

1900). According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM900 (RM-58: GSM850 Power class 4

(2W)), class 1 (1W) in GSM 1800 and class 1 in GSM 1900. The device supports EGPRS (EDGE) class B as well as Bluetooth 1.2 standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. It also has a full CE approval and FCC approval.

The device is an MMS (Multimedia Messaging Service) enabled phone with a large bright color display and an integrated 1.3 megapixel (effective image size 1.23 megapixel) camera.

The MMS implementation follows the OMA MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate with

a gateway in network. The operating system is Symbian 8.0a, also supporting MIDP Java 2.0 & CLDC1.1, which provides a good platform

for 3rd party applications.

Figure 1 View of RM-57

Product features and sales package

Imaging

• Integrated 1.3 (effective 1.23) megapixel camera (1280 x 960 pixels) with smooth 6 x digital zoom and camera activation and control slide

• Integrated Flash LED

• Active TFT colour display, 176 x 208 pixels, 262k colours

• 10 MB on-board user memory Hot swap reduced size memory card slot

• Camcorder, still imaging and video call

• Video and still image editors

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Nokia Customer Care General Information

• Image and video upload to the web

• USB printing (Pictbridge)

Bearers and transport

• GSM triband phone (RM-57: EGSM900/1800/1900, RM-58: GSM850/1800/1900) EGPRS (class B, Multislot class

10) (Max DL=236.8 kbps UL=118.4 kbps )

Software platform

• SW platform: Nokia Series 60 rel 2.6

Connectivity

• Bluetooth (Headset & Handsfree profiles, BIP, GOP)

• RS (Half Size) MMC Card 64 MB

• Pop-Port™ interface with USB

• PC Suite connectivity with USB & Bluetooth

Productivity

• SMS, MMS and email

• MS Word, PowerPoint and Excel viewers

• PIM (Calendar & Contacts)

• Internet browser

• Video streaming (3GPP)

• Push to Talk

• Logs (last calls , timers and history list)

• Instant messaging

•

JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API

• MP3

• Data Transfer

• Settings Wizard/Access Point Configurator

Sales package

• Transceiver RM-57/58

• BL-5C Li-ion Battery

• ACP-12x Charger

• All-in-one User Guide (warranty card + accessory info + getting started sheet + invitational module for Club Nokia )

• CD-ROM (with PC-Suite and User Guide)

• Stereo Headset HDS-3 (APAC & Latin America: HS-3, China HS-27R)

• USB Cable DKU-2

• RS-MMC 64 MB with adapter

• MMC/SD card reader (EMEA)

• Wrist strap

Product and module list

Module name Type code Notes

System/RF Module 1LF Main PWB with components

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Module name Type code Notes

UI Module 1HV Keyboard PWB with components.

Part of the UI Frame Assy

Camera Module Mirage-1.3X

Display Module

Chassis Assy Mechanical Assembly

UI Frame Assy Mechanical Assembly

SW Module

Mobile enhancements

Table 1 Audio

Enhancement Type

Boom mono headset HDB-4

Stereo headset HDS-3

Mono headset HS-5

Fashion stereo headset HS-3

Wireless clip-on headset HS-21W

Wireless boom headset HS-4W

Wireless headset HDW-3

Wireless headset HS-11W

Wireless image headset HS-13W

Inductive loopset LPS-4

FM radio headset HS-27R

Music stand MD-1

Audio adapter AD-15

TTY adapter HDA-10

Table 2 Car

Enhancement Type

Mobile charger LCH-12

Wireless car kit CK-1W

Advanced car kit CK-7W

Plug-in car handsfree HF-3

Headrest handsfree BHF-3

Car kit CK-10

Mobile holder CR-27

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Table 3 Carrying

Enhancement Type

Carrying case CNT-676

Table 4 Data

Enhancement Type

USB data cable DKU-2

RS multimedia card 64 MB MU-1

RS multimedia card 128 MB MU-2

Wireless GPS module LD-1W

Table 5 Imaging

Enhancement Type

Image album PD-1

Remote camera PT-6

Table 6 Messaging

Enhancement Type

Nokia digital pen SU-1B

Wireless keyboard SU-8W

Table 7 Power

Enhancement Type

Battery 900mAh Li-ion BL-5C

Travel charger ACP-12

Retractable charger AC-1

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Volume (cm3)

Transceiver with BL-5C 900mAh li-ion battery back

108.4 x 55.2 x 20.5 133 (including BL-5C battery)

104

Main RF characteristics for triple-band (EGSM900/1800/1900 and GSM850/1800/1900) phones

Parameter Unit

Cellular systems EGSM900, GSM1800/1900 and GSM850/1800/1900

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Parameter Unit

Rx frequency band GSM850: 869 - 894

EGSM900: 925 - 960 MHz

GSM1800: 1805 - 1880 MHz

GSM1900: 1930 - 1990 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz

GSM1800: 1710 - 1785 MHz

GSM1900: 1850 - 1910 MHz

Output power GSM850: +5...+33 dBm/3.2 mW...2W

EGSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W

GSM1900: +0 … +30dBm/1.0mW … 1W

Number of RF channels GSM850: 124

EGSM900: 125

GSM1800: 375

GSM1900: 300

Channel spacing 200 kHz

Number of Tx power levels GSM850, EGSM900: 15

GSM1800, GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5C 900 up to 3-6 hrs* up to 6 - 11 days*

Note: *Depends on the operator network configuration used.

Charging times

ACP-12 LCH-12

1h 15min 1h 15min

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation

Reduced performance

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-15oC...+55oC

-25oC...-15oC

+55oC...+70oC

Specifications fulfilled

Operational for shorts periods only

RM-57/58

Nokia Customer Care General Information

Environmental condition Ambient temperature Notes

Intermittent operation

No operation or storage

Charging allowed

Long term storage conditions

-40oC...-15oC

+70oC...+85 oC

<-40oC...>+85oC

-25oC...+50oC

0oC...+85oC

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Table of Contents

RM-57/58 exploded view..............................................................................................................................................................2–5

Spare parts overview.....................................................................................................................................................................2–6

Parts lists............................................................................................................................................................................................2–7

Mechanical spare parts list.....................................................................................................................................................2–7

RM-57 component parts list (1LF_09a)...............................................................................................................................2–8

Variant parts for RM-58.........................................................................................................................................................2–38

Component layouts......................................................................................................................................................................2–39

Component layout - bottom (1LF_09a)............................................................................................................................2–39

Component layout - top (1LF_09a)....................................................................................................................................2–39

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RM-57/58 exploded view

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Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

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Parts lists

Mechanical spare parts list

• Bold = assembly (assy)

• I0xx = ITEM codes for upper or mono block

• I1xx = ITEM codes for hinge block

• I2xx = ITEM codes for lower block

• I3xx = ITEM codes for soldered spare parts in the upper hinge or lower block and not exchangeable

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis.

GSM antenna I042 has the same item reference in RM-57 and RM-58 but different product codes. See Variant

parts for RM-58 (Page 2–38)

ITEM/ CIRCUIT REF. QTY PART NAME

I001 1 A-COVER ASSY

I002 1 KEYMAT

I003 7 SCREW M1.8X9

I004 1 DISPLAY SHIELD ASSY

I005 1 DISPLAY

1 UI FRAME ASSY (I006-I012)

I006 1 DOMESHEET

I007 1 UI PWB

I008 1 UI PWB ADHESIVE

I009 1 UI FRAME

I010 1 BB SHIELD

I011 1 EARPIECE GASKET

I012 1 EARPIECE

I013 1 ENGINE MODULE

I014 1 CAMERA MODULE 1.3 MP

1 FLASH SHIELDING ASSY

I015 1 FLASH SHIELDING LID ASSY

I016 1 FLASH SHIELDING FRAME

1 BLUETOOTH SHIELDING ASSY

I017 1 BLUETOOTH SHIELDING LID ASSY

I018 1 BLUETOOTH SHIELDING FRAME

1 RF ENGINE SHIELDING ASSY

I019 1 RF ENGINE SHIELDING LID ASSY

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Nokia Customer Care Parts Lists and Component Layouts

ITEM/ CIRCUIT REF. QTY PART NAME

I020 1 RF ENGINE SHIELDING FRAME

1 GSM PA SHIELDING ASSY

I021 1 GSM PA SHIELDING LID ASSY

I022 1 GSM PA SHIELDING FRAME

1 FLASH CAN SHIELDING ASSY

I023 1 FLASH CAN SHIELDING LID ASSY

I024 1 FLASH CAN SHIELDING FRAME

1 CHASSIS ASSY (I025-I044)

I025 1 POWER KEY

I026 1 MMC DOOR

I027 1 MMC DOOR SPRING

I028 1 BLUETOOTH ANTENNA

I029 1 MICROPHONE

I030 1 DC JACK

I031 1 VIBRA MOTOR

I032 1 VOICE KEY

I033 1 IHF SPEAKER

I034 1 IHF GAUZE

I035 1 IHF SUPPORT FOAM

I036 1 CHASSIS AUDIO ASSY

I037 1 LOCKING SPRING

I038 1 LED FLASH HOLDER

I039 1 LED FLASH CONNECTOR

I040 1 LED FLASH

I041 1 SLIDE SENSOR

I042 1 GSM ANTENNA

I043 1 CARD PLATE INCL. GROUND GASKET

I044 1 TYPE LABEL

I045 1 ANTENNA -COVER

I046 1 B-COVER ASSY

RM-57 component parts list (1LF_09a)

Note: Antenna switch Z7503 and SAW filter Z7504 have the same reference in RM-57 and RM-58 but

different product codes. See Variant parts (Page 2–38).

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RM-57/58 Parts Lists and Component Layouts Nokia Customer Care

For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always using the latest codes, please check the PWS on a daily basis.

BTM = Bottom

Item Side Grid reference Description and Value Type

FLASH CAN ASSEMBLY

A1470 BTM ~I 10

A3000 BTM ~C 7

A6000 BTM ~C 4

A7000 BTM ~F 12

040003354 ~ ~

FLASH CAN DMC07004 RM-1 ~ ~

BT CAN DMC07003 RM-1 ~ ~

RF ENGINE CAN DMC07006 RM-1 ~ ~

SHIELD_04 0_003354

SHIELD_DM C07004

SHIELD_DM C07003

SHIELD_DM C07006

A7001 BTM ~I 15

A7002 BTM ~C 18

A7003 BTM ~I 13

B2200 Top ~D 3

C1470 BTM ~F 18

C1471 BTM ~F 15

WDCMA PA CAN DMC07007 RM-1 ~ ~

GSM PA CAN DMC07005 RM-1 ~ ~

VCO CAN DMD11427 RM-1 ~ ~

CRYSTAL

32.768KHZ +-20PPM

12.5PF 32.768kHz ~

CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V 0603C

SHIELD_DM C07007

SHIELD_DM C07005

SHIELD_DM D11427

CRYSTAL_3. 3X1.6NR

CHIPCAP X5R 1U K

C1472 BTM ~D 8

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6V3 0603 1u0 6.3V 0603C

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Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid reference Description and Value Type

CHIPCAP X5R 1U K

C1473 BTM ~D 8

C1483 Top ~J 3

C1484 BTM ~H 10

C1485 BTM ~H 11

C1486 BTM ~I 11

6V3 0603 1u0 6.3V 0603C

CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C

CHIPCAP X5R 4U7 K 6V3 0805 4u7 6V3 0805C

CHIPCAP 2U2 K 25V 1206 2u2 25V

CHIPCAP X5R 100N M 16V 0402 100n 16V 0402C

1206C_H1. 8

C1487 BTM ~K 11

C1488 BTM ~J 11

C2000 BTM ~J 4

C2002 BTM ~E 3

C2003 Top ~E 2

C2004 Top ~D 2

C2005 Top ~E 2

C2006 Top ~E 2

Chipcap 5% NP0 10p 50V 0402C

Chipcap 5% NP0 27p 50V 0402C

CHIPCAP X5R 2U2 K 6V3 0603 2u2 6V3 0603C

CERCAP X7R 22N K 16V 0402 22n 16V 0402C

Chipcap X7R 10% 16V 0402 10n 16V 0402C

Chipcap X7R 10%

C2007 Top ~D 2

C2008 Top ~D 2

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16V 0402 10n 16V 0402C

Chipcap X7R 10% 16V 0402 10n 16V 0402C

+ 360 hidden pages