Nokia 6680 Service Manual 6680_rm 36

Nokia Customer Care

Service Manual

RM-36 (Nokia 6680)

Mobile Terminal

Part No: 9239168 (Issue 1)

Company Confidential

RM-36

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 03/2005 J-AK

Page ii Company Confidential Issue 1

RM-36 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 Company Confidential Page iii

RM-36

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv Company Confidential Issue 1

RM-36 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 1 Company Confidential Page v

RM-36

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi Company Confidential Issue 1

RM-36 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland

Issue 1 Company Confidential Page vii

RM-36

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential Issue 1

RM-36 Nokia 6680 Service Manual Structure Nokia Customer Care

Nokia 6680 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics

Issue 1 Company Confidential Page ix

RM-36

Nokia Customer Care Nokia 6680 Service Manual Structure

(This page left intentionally blank.)

Page x Company Confidential Issue 1

Nokia Customer Care

1 — General Information

Issue 1 Company Confidential Page 1–1

RM-36

Nokia Customer Care General Information

(This page left intentionally blank.)

Page 1–2 Company Confidential Issue 1

RM-36 General Information Nokia Customer Care

Table of Contents

RM-36 product selection..............................................................................................................................................................1–5

RM-36 product features and sales package...........................................................................................................................1–6

Product and module list...............................................................................................................................................................1–7

Mobile enhancements..................................................................................................................................................................1–7

Technical specifications...............................................................................................................................................................1–9

Transceiver general specifications.....................................................................................................................................1–9

Main RF characteristics for triple-band (GSM900/1800/1900) and WCDMA phones...........................................1–9

Battery endurance.................................................................................................................................................................1–10

Environmental conditions...................................................................................................................................................1–10

List of Tables

Table 1 Audio....................................................................................................................................................................................1–7

Table 2 Car.........................................................................................................................................................................................1–8

Table 3 Carrying...............................................................................................................................................................................1–8

Table 4 Data......................................................................................................................................................................................1–8

Table 5 Imaging...............................................................................................................................................................................1–8

Table 6 Messaging...........................................................................................................................................................................1–8

Table 7 Power...................................................................................................................................................................................1–9

List of Figures

Figure 1 View of RM-36..................................................................................................................................................................1–5

Issue 1 Company Confidential Page 1–3

RM-36

Nokia Customer Care General Information

(This page left intentionally blank.)

Page 1–4 Company Confidential Issue 1

RM-36 General Information Nokia Customer Care

RM-36 product selection

Nokia RM-36 is a WCDMA/GSM dual mode handportable phone, supporting WCDMA 2000 (UMTS) and EGSM 900/ 1800/1900 bands.

According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and class 1 in GSM 1900. RM-36 supports EGPRS (EDGE) class B as well as Bluetooth 1.2 standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-36 also has a full CE approval and FCC approval.

RM-36 supports two-way video calls with two integrated cameras. It is an MMS (Multimedia Messaging Service) enabled phone with a large bright color display and an integrated 1.3 megapixel (effective image size 1.23 megapixel) and a VGA digital camera.

The MMS implementation follows the OMA MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate with

a gateway in network. RM-36 uses Symbian 8.0a operating system and supports also MIDP Java 2.0 & CLDC1.1, providing a good platform

for 3rd party applications.

Figure 1 View of RM-36

Issue 1 Company Confidential Page 1–5

RM-36

Nokia Customer Care General Information

RM-36 product features and sales package

Imaging

• Integrated 1.3 (effective 1.23) megapixel camera (1280 x 960 pixels) with smooth 6 x digital zoom and camera

activation and control slide

• Integrated Flash LED

• Integrated VGA camera with 2 x digital zoom

• Active TFT colour display, 176 x 208 pixels, 262,144 colours

• 10 MB on-board user memory

• Hot swap reduced size memory card slot

• Camcorder, still imaging and video call with both cameras

• Video and still image editors

• Two-way video call

• Real time video sharing during voice call

• Image and video upload to the web

• USB (Pictbridge), BT wireless technology and MMC printing

Bearers & transport

• WCDMA2000 Max DL=384kbps UL=128kbps, simultaneous voice & packet data

• GSM Triband World Phone E900/1800/1900 EGPRS (class B, Multislot class 10) (Max DL=236.8 kbps UL=118.4

kbps )

Software platform

• SW platform: Nokia Series 60 rel 2.6

Connectivity

• Bluetooth (Headset & Handsfree profiles, BIP, GOP)

• RS (Half Size) MMC Card 64 MB

• Pop-Port™ interface with USB

• PC Suite connectivity with USB & Bluetooth

Productivity

• SMS, MMS and email

• MS Word, PowerPoint , Excel and Adobe PDF viewers

• PIM (Calendar & Contacts)

• Internet browser

• Video streaming (3GPP)

• Push to Talk

• Logs (last calls , timers and history list)

• Instant messaging

•

JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API

• MP3

• Data Transfer

• Settings Wizard/Access Point Configurator

Sales package

• Transceiver RM-36

• BL-5C Li-ion Battery Cell

Page 1–6 Company Confidential Issue 1

RM-36 General Information Nokia Customer Care

• ACP-12 Charger

• All-in-one User Guide (warranty card + accessory info + getting started sheet + invitational module for Club Nokia )

• CD-ROM

• Stereo Headset HDS-3

• USB Cable DKU-2

• RS-MMC 64 MB with adapter

• Add-on application guide

Product and module list

Module name Type code Notes

System/RF Module 1DW Main PWB with components

UI Module 1HV Keyboard PWB with components.

Part of the UI Frame Assy

Front Camera Module Camera module VGA

Camera Module Mirage-1.3X

Display Module

Chassis Assy Mechanical Assembly

UI Frame Assy Mechanical Assembly

SW Module

Mobile enhancements

Table 1 Audio

Enhancement Type

Boom mono headset HDB-4

Fashion stereo headset HS-3

Mono headset HS-5

Stereo headset HDS-3

Retractable headset HS-10

Loopset LPS-4

FM radio headset HS-2R

Wireless headset HDW-3

HS-3W

HS-4W

HS-11W

Wireless clip-on headset HS-21W

Wireless image headset HS-13W

Issue 1 Company Confidential Page 1–7

RM-36

Nokia Customer Care General Information

Enhancement Type

Music stand MD-1

Table 2 Car

Enhancement Type

Mobile charger (EA, APAC, Americas) LCH-12

Headrest handsfree BHF-3

Basic handsfree HF-3

Advanced car kit (sales pack) (EURO 1) CK-7W

Wireless car kit CK-1W

Car kit CK-10

Plug-in car handsfree HF-3

Mobile charger LCH-12

Mobile holder CR-27

Table 3 Carrying

Enhancement Type

Carrying case CNT-676

Table 4 Data

Enhancement Type

USB data cable DKU-2

Wireless GPS module LD-1W

RS multimedia card 64 MB MU-1

RS multimedia card 128 MB MU-2

Table 5 Imaging

Enhancement Type

Nokia image album PD-1

Nokia remote camera PT-6

Table 6 Messaging

Enhancement Type

Nokia digital pen (Eur/US) SU-1B

Page 1–8 Company Confidential Issue 1

RM-36 General Information Nokia Customer Care

Enhancement Type

Bluetooth QWERTY keypad (Scandinavian EURO 1) SU-8W

Table 7 Power

Enhancement Type

Battery 900mAh Li-ion BL-5C

Fast travel charger (multi-voltage), Australia ACP-12A

Fast travel charger (multi-voltage), Argentina ACP-12AR

Fast travel charger (multi-voltage), China ACP-12C

Fast travel charger (Euro plug), 100- 240 Vac ACP-12E

Fast travel charger (US plug), 100- 240 Vac ACP-12U

Travel charger (multi-voltage), Brazil/Portugal ACP-12UB

Fast travel charger, Japan ACP-12J

Fast travel charger (gradiente CR1000), Brazil ACP-12G

Fast travel charger (UK plug), multi-voltage ACP-12X

Retractable travel charger (Europe) AC-1E

Retractable travel charger (UK) AC-1X

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Transceiver with BL-5C 900mAh li-ion battery back

108.4 x 55.2 x 20.5 133 (including BL-5C battery)

Volume (cm3)

104

Main RF characteristics for triple-band (GSM900/1800/1900) and WCDMA phones

Parameter Unit

Cellular system EGSM900, GSM1800/1900 and WCDMA

Rx frequency band EGSM900: 925 - 960 MHz

GSM1800: 1805 - 1880 MHz

GSM1900: 1930 - 1990 MHz

WCDMA: 2110 - 2170 MHz

Issue 1 Company Confidential Page 1–9

RM-36

Nokia Customer Care General Information

Parameter Unit

Tx frequency band EGSM900: 880 - 915 MHz

GSM1800: 1710 - 1785 MHz

GSM1900: 1850 - 1910 MHz

WCDMA: 1920 - 1980 MHz

Output power GSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W

GSM1900: +0 … +30dBm/1.0mW … 1W

WCDMA -50 … 21 dBm

Number of RF channels GSM900: 125

GSM1800: 375

GSM1900: 300

Channel spacing 200 kHz

Number of Tx power levels GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5C 900 up to 2.2-3.2 hrs

(WCDMA) and 3-6 hrs (GSM)

up to 6 - 11 days

Charging times

ACP-12 LCH-12

1 h 15 min 1 h 15 min

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation

Reduced performance

Intermittent operation

Page 1–10 Company Confidential Issue 1

-15oC...+55oC

-25oC...-15oC

+55oC...+70oC

-40oC...-15oC

+70oC...+85 oC

Specifications fulfilled

Operational for shorts periods only

Operation not guaranteed but an attempt to operate does not damage the phone.

RM-36 General Information Nokia Customer Care

Environmental condition Ambient temperature Notes

No operation or storage

Charging allowed

Long term storage conditions

<-40oC...>+85oC

-25oC...+50oC

0oC...+85oC

No storage or operation: an attempt may damage the phone.

Issue 1 Company Confidential Page 1–11

RM-36

Nokia Customer Care General Information

(This page left intentionally blank.)

Page 1–12 Company Confidential Issue 1

Nokia Customer Care

2 — Parts Lists and Component

Layouts

Issue 1 Company Confidential Page 2–1

RM-36

Nokia Customer Care Parts Lists and Component Layouts

(This page left intentionally blank.)

Page 2–2 Company Confidential Issue 1

RM-36 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.................................................................................................................................................................................2–5

Spare parts overview....................................................................................................................................................................2–6

Parts lists...........................................................................................................................................................................................2–7

Mechanical spare parts list....................................................................................................................................................2–7

Component parts list (11DW_19a)......................................................................................................................................2–9

Component layouts.....................................................................................................................................................................2–44

Component layout - bottom...............................................................................................................................................2–44

Component layout - top.......................................................................................................................................................2–44

List of Figures

Figure 2 RM-36 exploded view....................................................................................................................................................2–5

Figure 3 RM-36 spare parts overview.......................................................................................................................................2–6

Issue 1 Company Confidential Page 2–3

RM-36

Nokia Customer Care Parts Lists and Component Layouts

(This page left intentionally blank.)

Page 2–4 Company Confidential Issue 1

RM-36 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Figure 2 RM-36 exploded view

Issue 1 Company Confidential Page 2–5

RM-36

Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

Figure 3 RM-36 spare parts overview

Page 2–6 Company Confidential Issue 1

RM-36 Parts Lists and Component Layouts Nokia Customer Care

Parts lists

Mechanical spare parts list

• Bold = assembly (assy)

• I0xx = ITEM codes for upper or mono block

• I1xx = ITEM codes for hinge block

• I2xx = ITEM codes for lower block

• I3xx = ITEM codes for soldered spare parts in the upper hinge or lower block and not exchangeable

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis.

ITEM/ CIRCUIT REF. QTY PART NAME

I001 1 A-COVER ASSY

I002 1 KEYMAT

I003 7 SCREW M1.8X9

I004 1 DISPLAY SHIELD ASSY

I005 1 DISPLAY

1 UI FRAME ASSY (I006-I012)

I006 1 DOMESHEET

I007 1 UI PWB

I008 1 UI PWB ADHESIVE

I009 1 UI FRAME

I010 1 BB SHIELD

I011 1 EARPIECE GASKET

I012 1 EARPIECE

I013 1 ENGINE MODULE

I014 1 CAMERA MODULE 1.3 MP

I015 1 CAMERA MODULE VGA

1 FLASH SHIELDING ASSY

I016 1 FLASH SHIELDING LID ASSY

I017 1 FLASH SHIELDING FRAME

1 BLUETOOTH SHIELDING ASSY

I018 1 BLUETOOTH SHIELDING LID ASSY

I019 1 BLUETOOTH SHIELDING FRAME

1 RF ENGINE SHIELDING ASSY

I020 1 RF ENGINE SHIELDING LID ASSY

Issue 1 Company Confidential Page 2–7

RM-36

Nokia Customer Care Parts Lists and Component Layouts

ITEM/ CIRCUIT REF. QTY PART NAME

I021 1 RF ENGINE SHIELDING FRAME

1 WCDMA PA SHIELDING ASSY

I022 1 WCDMA PA SHIELDING LID ASSY

I023 1 WCDMA PA SHIELDING FRAME

1 GSM PA SHIELDING ASSY

I024 1 GSM PA SHIELDING LID ASSY

I025 1 GSM PA SHIELDING FRAME

1 FLASH CAN SHIELDING ASSY

I026 1 FLASH CAN SHIELDING LID ASSY

I027 1 FLASH CAN SHIELDING FRAME

1 CHASSIS ASSY (I028-I047)

I028 1 POWER KEY

I029 1 MMC Door

I030 1 MMC DOOR SPRING

I031 1 BLUETOOTH ANTENNA

I032 1 MICROPHONE

I033 1 DC JACK

I034 1 VIBRA MOTOR

I035 1 VOICE KEY

I036 1 IHF SPEAKER

I037 1 IHF GAUZE

I038 1 HF SUPPORT FOAM

I039 1 CHASSIS AUDIO ASSY

I040 1 LOCKING SPRING

I041 1 LED FLASH HOLDER

I042 1 LED FLASH CONNECTOR

I043 1 LED FLASH

I044 1 SLIDE SENSOR

1 ANTENNA ASSY (I045-I046)

I045 1 WCDMA ANTENNA

I046 1 GSM ANTENNA

I047 1 CARD PLATE INCL. GROUND GASKET

I048 1 TYPE LABEL

Page 2–8 Company Confidential Issue 1

+ 448 hidden pages