Nokia Customer Care
RH-51/52, RH-67/68 Series Cellular Phones
4 - Service Tools
Issue 3 09/2004 © 2004 Nokia Corporation. Page 1
Company Confidential
RH-51/52, RH-67/68 Company Confidential
4 - Service Tools Nokia Customer Care
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Table of Contents
Page No
JBV-1 docking station and DA-18 adapter ....................................................................................... 5
SF-21 POS (point of sales) flash adapter...........................................................................................6
SA-29 RF adapter .....................................................................................................................................8
SA-57/59 RF coupler (US region only) ............................................................................................... 9
MJ-25 module jig ...................................................................................................................................11
RJ-22 soldering jig .................................................................................................................................13
SS-15 camera rework tool ...................................................................................................................13
SK-8 LGA rework kit for Kaede (sales package).............................................................................14
SK-9 LGA rework kit for MicroPA (sales package) ........................................................................16
SW security device PKD-1....................................................................................................................17
FLS-4S POS (point of sale) flash device (sales pack)....................................................................18
FPS-8 FLASH prommer (sales pack) .................................................................................................19
ACF-8 universal power supply ............................................................................................................20
XCS-1 service cable................................................................................................................................21
XCS-4 modular cable.............................................................................................................................21
PCS-1 power cable.................................................................................................................................22
FLC-2 DC cable........................................................................................................................................22
AXS-4 service cable ...............................................................................................................................23
Printer cable.............................................................................................................................................23
DAU-9S MBUS cable..............................................................................................................................24
SCB-3 DC cable......................................................................................................................................24
XRF-1 RF cable ........................................................................................................................................25
JBT-9 Bluetooth test and interface box (sales pack)....................................................................26
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JBV-1 docking station and DA-18 adapter
The JBV-1 docking station has been designed for calibration and software update use.
The DA-18 docking station adapter makes signal connections to the phone. JBV-1 and
DA-18 are used as one unit.
JBV-1 main electric functions are:
• adjustable VBAT calibration voltage, current measurement limit voltage “VCHAR”,
current measurement calibration current “ICHAR”
• adjustable ADC calibration voltage via BSI signal
• BSI calibration resistor
• signals from FBUS to the phone via parallel jig
• control via FBUS or USB
• Flash OK/FAIL indication
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing,
power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
Product code
JBV-1 docking station: 0770298
DA-18 docking station adapter: 0770682
Spare parts for DA-18
Test pin (SC-0-J-3.2-DG): 0770617 (10pcs/bag)
View of DA-18
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SF-21 POS (point of sales) flash adapter
The POS flash adapter SF-21 is used in the place of phone’s normal battery during service
to supply a controlled operating voltage and to connect to flash pads.
Product code
SF-21 POS flash adapter: 0770685
Spare parts for SF-21
Test pin module: 0780357
Test pins: 0770754 (APAC/China only, soldering required)
View of SF-21
Operations:
1 Open the locking slide.
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2 Insert the adapter to the phone from battery connector side.
3 Lock the adapter with DC jack.
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SA-29 RF adapter
SA-29 RF adapter is used for RF measurement.
A-cover and antenna module need to be removed to attach SA-29.
Product code
SA-29 RF support adapter: 0770686
View of SA-29
RF attenuations
GSM850: 0.0 - 0.1
EGSM900: 00 - 0.0
DCS1800: 0.4 - 0.5
PCS1900: 0.4 - 0.5
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SA-57/59 RF coupler (US region only)
SA-57/59 RF coupler is used for RF testing with DA-18 Docking station adapter.
These couplers are intended only for pre-testing in US.
• SA-57 for RH-51, RH-67 (GSM 850/1800/1900)
• SA-59 for RH-52, RH-68 (GSM 900/1800/1900)
Note: Tuning with SA-57/59 is not allowed.
Product Code
SA-57 RF coupler: 0780345
SA-59 RF coupler: 0780362
View of SA-57/59
RF attenuation
SA-57 SA-59
System Channel
Tx (dB) Rx (dB) Tx (dB) Rx (dB)
GSM 850 128 5.6 4 - -
190 4.5 5 - -
251 3.7 6 - -
EGSM 900 975 - - 4.8 6
38 - - 4.9 7
124 - - 5.5 8
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GSM 1800 512 4.5 5 5.7 6
700 3.6 5 5.4 7
885 3.5 5 5.8 7
GSM 1900 512 4.0 4 6.8 6
661 3.3 4 6.2 6
810 3.0 4 5.7 8
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MJ-25 module jig
The MJ-25 module jig is used for testing the following modules:
• User interface
• Baseband and RF on system module
Product code
MJ-25 module jig: 0770683
Spare parts for MJ-25
Spare part module (LCD-UIB PWB): 0780356
Spare part module (KeyPad-UIB PWB): 0780355
Test pins: 0770879
Test pins (RF pogo): 077876
Fuse and protector: 0770622
Optional parts for MJ-25 (not included in MJ-25 sales pack)
SA-58 RF coupler (BT coupler): 0780354
View of MJ-25
Note:
The nominal supply voltage for MJ-25 is +6.0 V.
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The supply voltage must not exceed +12.0 V (min. 5.0 V).
Supply the power to jig only when the jumper is open = regulated.
Table 1: LCD test pin list
Pin Signal name Pin Signal name
1 GND 13 LED out
2 !WR 14 GND
3 GND 15 !CS
4 D0 16 D/!C
5D1 17GND
6D2 18D7
7D3 19D6
8GND 20D5
9Vddi 21D4
10 Vdd 22 TE
11 G N D 2 3 ! R D
12 LED in 24 !RES
Table 2: KEYPAD test pin list
Pin Signal name Pin Signal name
1 ROCKER2 12 COL5
2 ROCKER3 13 COL4
3 ROCKER4 14 ROW3
4 GND 15 ROCKER1
5ROW0 16GND
6 GND 17 GND
7 VKEYB 18 ROW1
8 COL2 19 COL3
9 ROW4 20 ROW2
10 COL1 21 ROW5
11 ROCKER5 22 COL0
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RJ-22 soldering jig
The soldering jig RJ-22 is used for soldering and as a rework jig for system module. It is
made of lead free rework compatible material.
Product code
RJ-22 soldering jig: 0770684
View of RJ-22
SS-15 camera rework tool
The camera rework tool SS-15 is used to remove/attach the camera module (NMP code:
4858045) from/to the socket on the phone PWB.
The same concept as SRT-9 for 4858009 but not compatible
• SS-15 cannot be used for 4858009
• SRT-9 cannot be used for 4858045
Product code
SS-15 camera rework tool: 0770755
View of SS-15
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SK-8 LGA rework kit for Kaede (sales package)
SK-8 is used to print solder paste on Kaede USB component (NMP code: 4342163) when
the component is reworked.
SK-8 consists of ST-9 Stencil and RJ-29 rework jig.
Sales package includes:
ST-9 stencil: 0770727
RJ-29 rework jig: 0770728
Product code
SK-8 LGA rework kit for Kaede sales package: 0274550
View of SK-8
(left ST-9, right RJ-29)
Rework procedure
Due to the large mechanical tolerance of the component, the following procedure is necessary:
1 Put the component into the rework jig. The component should be placed in the
best fit location which is determined by placing the component in the largest
location first, and if this is too large, re-position it to the next location. This
should be carried out until the best fit location is found.
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2 Once the best fit location has been found, leave the component there and put the
stencil on top of the jig and the component.
3 Put soldering paste on the component properly.
4 Remove the stencil and the component from the jig.
5 Start the soldering process.
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SK-9 LGA rework kit for MicroPA (sales package)
SK-9 is used to print solder paste on mircoPA component (NMP code: 4355641) when
the component is reworked.
SK-9 consists of ST-13 stencil and RJ-21 rework jig.
Sales package includes:
ST-13 stencil: 0770848
RJ-21 rework jig: 0770849
Product code
SK-9 LGA rework kit for microPA sales package: 0274819
View of SK-9
(left ST-13, right RJ-21)
Rework procedure
Refer to SK-8.
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SW security device PKD-1
SW security device is a piece of hardware enabling the use of the service software when
connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC
through the dongle if needed.
Caution: Make sure that you have switched off the PC and the printer before making connections!
Caution: Do not connect the PKD-1 to the serial port.
Product code
SW security device PKD-1: 0750018
View of PKD-1
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FLS-4S POS (point of sale) flash device (sales pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically
for POS use.
Product code
FLS-4S sales pack – Europe/Africa: 0080541
FLS-4S sales pack – APAC: 0080542
FLS-4S sales pack – Americas: 0080543
View of FLS-4S
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FPS-8 FLASH prommer (sales pack)
The FLASH prommer FPS-8 is used for example with SF-21, DA-18 and JBV-1. Power is
supplied to FPS-8 from the Universal Power Supply.
The sales pack includes:
• FPS-8 flash prommer (0750123)
• FPS-8 activation sheet (9359289)
• ACF-8 universal power supply (0680032)
• AXS-4 service cable (D9-D9) (0730090)
• Printer cable (0730029)
Sales package code
FPS-8 flash prommer: 0080321
View of FPS-8
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ACF-8 universal power supply
ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.
Product code
ACF-8 universal power supply: 0680032
View of ACF-8
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XCS-1 service cable
The XCS-1 service cable is used to connect FLS-4S to SF-21 for supplying a controlled
operating voltage and data connection.
Product code
XCS-1 service cable: 0730218
View of XCS-1
XCS-4 modular cable
XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and
service purposes.
Product code
XCS-4 Modular cable: 0730178
View of XCS-4
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PCS-1 power cable
The PCS-1 power cable (DC) is used with JBV-1 or MJ-25 to supply a controlled operating voltage.
Product code
PCS-1 power cable: 0730012
View of PCS-1
FLC-2 DC cable
FLC-2 is used with SF-21 to supply a controlled operating voltage.
Product code
FLC-2 DC cable: 0730185
View of FLC-2
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AXS-4 service cable
The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors for example
between PC and FPS-8. Cable length is 2 meters.
Product code
AXS-4 D9-D9 service cable: 0730090
View of AXS-4
Printer cable
This cable is used to connect the PC to FPS-8.
Product code
Printer cable: 0730029
View of printer cable
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DAU-9S MBUS cable
The MBUS cable DAU-9S has a modular connector and is used for example between the
PC`s serial port and module jig MJ-25, SF-21 or JBV-1.
Product code
DAU-9S MBUS cable: 0730108
View of DAU-9S
SCB-3 DC cable
The DC cable SCB-3 is used to connect JBV-1 to the phone charger jack for ADC/VCHAR/
ICHAR calibration.
Product code
SCB-3 DC cable: 0730114
View of SCB-3
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XRF-1 RF cable
The XRF-1 RF cable is used to connect for MJ-25 or SA-29 to RF measurement equipment.
Product code
XRF-1 RF cable: 0730085
View of XRF-1
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JBT-9 Bluetooth test and interface box (sales pack)
The JBT-9 testbox is a generic device to perform Bluetooth bit error rate testing and
doing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER
testing and AXS-4 cable in case of cordless testing interface usage.
Sales package includes:
• JBT-9 testbox (0770336)
• Installation and warranty information (9360613)
Product code
JBT-9 sales kit: 0081490
View of JBT-9 with antenna
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