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Customer Care Solutions
Technical Documentation
5 - Disassembly Instructions
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 1
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
CCS Technical Documentation Disassembly Instructions
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Copyright © 2003 Nokia. All Rights Reserved.
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Disassembly Instructions CCS Technical Documentation
Table of Contents
Page No
Disassembly Instructions ...............................................................................................5
Reassembly Procedure .................................................................................................15
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 3
Copyright © 2003 Nokia. All Rights Reserved.
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CCS Technical Documentation Disassembly Instructions
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Copyright © 2003 Nokia. All Rights Reserved.
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Disassembly Instructions CCS Technical Documentation
Disassembly Instructions
(See also videos on care point.)
If not already done, protect the window
with a film to avoid dust and scratches.
Press the Release Button before
removing the C-Cover.
Remove the Camera Ornament with
SRT-6 only, use a second one to twist
the Camera Ornament easier.
Now, the Camera Ornament can be
taken away.
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 5
Copyright © 2003 Nokia. All Rights Reserved.
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CCS Technical Documentation Disassembly Instructions
Place the unit into the disassembly jig
SS-12. Check that the guiding pins are
positioned correctly into the gaps.
Place the SRT-6 on the Jig and shift it
carefully along the edge of the Jig. St art
to release the A-Cover at the green
mark, use it like a blade, with moderate
force only to prevent damages at the
covers. Shift the SRT -6 to the next mark
and press in the tip.
Shift the SRT-6 to the next mark and
press in the tip again.
The same procedure on the other side.
6 COMPANY CONFIDENTIAL ISSUE 2 01/2004
Copyright © 2003 Nokia. All Rights Reserved.
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Disassembly Instructions CCS Technical Documentation
Lift the A-Cover carefully on its bottom
side. Place the SRT -6 in the groove and
shift it to the next mark. Then press in
the tip as in the step above.
The same procedure on the other side.
Now, the A-Cover can be pulled up.
Always protect the inner side of the window and LCD with a film.
Remove the Keypad...
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 7
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
CCS Technical Documentation Disassembly Instructions
…and the Joystick Hat.
Unscrew the four Torx Plus® size 6
screws.
For assembly, the reverse order and
a Torx Plus® driver with a torque of
19Ncm have to be used.
Take the phone from the jig.
The UI Support Frame is attached with
four snaps in the B-Cover.
8 COMPANY CONFIDENTIAL ISSUE 2 01/2004
Copyright © 2003 Nokia. All Rights Reserved.
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Disassembly Instructions CCS Technical Documentation
Use the SRT-6 as a lever to release the
snap. Do not twist SRT-6, because this
would damage the cover.
Now release the next snap. Use the
same procedure on the other side.
Remove the modules from the B-Cover.
Place the SRT-6 between the Engine
Module and the UI Support Frame. To
open the connector, twist it carefully as
shown in the picture.
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 9
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
CCS Technical Documentation Disassembly Instructions
Now, the Engine Module can be
removed.
A slotted screwdriver can be used to
open the clip of the LCD Top Shield.
Release the next snap by using the
SRT-6.
Now, take away the LCD Top Shield.
10 COMPANY CONFIDENTIAL ISSUE 2 01/2004
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
Disassembly Instructions CCS Technical Documentation
Remove the LCD after protecting it with
a film.
SRT-6 can be used to remove the
Grounding Clip.
A slotted screwdriver can be used to
release the three snaps of the Shielding
Gasket.
Please note the guiding pin of the Earpiece while assembling.
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 11
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
CCS Technical Documentation Disassembly Instructions
Use a Torx screwdriver to pull down the
Earpiece.
To prevent damages of spring contact s,
always use the disassembly jig when
removing the VGA Camera.
The SRT-9 has to be placed onto the
VGA Camera to release it’s snaps.
Some additional force might be needed
to press down the SRT-9. Then
squeeze it as shown in the picture.
Now , the VGA Camera can be removed
by pulling up the removal tool. Please
note the right position of the guiding
snaps for re-assembling.
12 COMPANY CONFIDENTIAL ISSUE 2 01/2004
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Disassembly Instructions CCS Technical Documentation
Use SRT-6 to lift up the Antenna.
The Power Button can be removed easily.
Use tweezers when removing the Vibra
Motor.
Remove the IR Window .
ISSUE 2 01/2004 COMPANY CONFIDENTIAL 13
Copyright © 2003 Nokia. All Rights Reserved.
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Use tweezers to lift the System Connector.
Push out the Microphone with Torx
driver.
To remove Locking Lever place it in the
shown position first, then push it from
the other side with moderate force.
14 COMPANY CONFIDENTIAL ISSUE 2 01/2004
Copyright © 2003 Nokia. All Rights Reserved.
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Disassembly Instructions CCS Technical Documentation
Reassembly Procedure
Reassembly takes place in reversed order compared with disassembly.
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Copyright © 2003 Nokia. All Rights Reserved.
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Copyright © 2003 Nokia. All Rights Reserved.
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