Page 1
1200 PSI
Operating instructions (ENG)
MODELS: NWCU1312N
10070700
86327530-M
11/8/12
Read these instructions before using the machine.
Page 2
Machine Data Log / Overview
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
OVERVIEW
The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a
cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your
registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.century400.com/support/warranty/register.php
2 86327530 NINJA WARRIOR 1200 PSI
For customer assistance:
1-800-776-2436
Page 3
Table of Contents
Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto-Fill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto Pump-Out. . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .12
Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PARTS
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pump-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 40
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .13
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .13
Vacuum Motor Replacement . . . . . . . . . . . . . . . . .14
Solution Pump Replacement . . . . . . . . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .16
86327530 NINJA WARRIOR 1200 PSI 3
Page 4
How to Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Serial Number
Tag
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
•Parts List
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located approximately where shown.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Maintenance
•Lubrication
• Vacuum Motor Replacement
• Solution Pump Replacement
• Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
• REF – column refers to the reference number
on the parts illustration.
• PART NO. – column lists the part number for
the part.
• PRV NO. – reference number.
• QTY – column lists the quantity of the part used
in that area of the machine.
• DESCRIPTION – column is a brief description
of the part.
• SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4 86327530 NINJA WARRIOR 1200 PSI
NOTE: The manual part number is located on the
lower left corner of the front cover.
Page 5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around
sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use , for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
not working properly, has been dropped, damaged, left outdoors, or
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86327530 NINJA WARRIOR 1200 PSI 5
Page 6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine .
Use only manufacturer approved replacement parts.
6 86327530 NINJA WARRIOR 1200 PSI
Page 7
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels
become illegible, promptly replace them.
Label Warning
86244300
PRV # 500955
Safety
WARNING!
FOR YOUR PROTECTION USE A
GROUND FAULT CIRCUIT INTERRUPTER
Label Circuit Interrupter
86200570
PRV # 170-41
86327530 NINJA WARRIOR 1200 PSI 7
Page 8
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adaptor that looks like the adaptor in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adaptor should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or wire extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place
by a metal screw.
8 86327530 NINJA WARRIOR 1200 PSI
Page 9
Technical Specifications
Height
Length
Width
MODEL ITEM MEASURE
Electrical 115 Volt, 60 hz, 15A
Solution Pump 1200 psi
Pump-Out Pump 5.0 GPM Diaphragm
Solution Capacity 13 Gal
Recovery Capacity 11 Gal
10070700
Height 43 inches
Length 30 inches
Width 22 inches
Vacuum Motor Single 3 Stage
Weight- Empty 151 lbs
Weight-Full Solution 275 lbs
Power cord 2 X 25 feet
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience or knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for thier safety.
86327530 NINJA WARRIOR 1200 PSI 9
Page 10
Operations
1
3
4
5
6
7
8
9
10
2
Controls
1. Vacuum Accessory Tool Hook-up
2. Breaker for Vacuum
3. Vacuum Switch
4. Solution Pump Switch
5. Pump-Out Switch
6. Pump-Out Fitting
7. Solution Auto-Fill Fitting
8. Adjustable Unloader Valve
9. Pressure Gauge
10. Solution Accessory Tool Hook-up
10 86327530 NINJA WARRIOR 1200 PSI
Page 11
Machine Operation
Care must be exercised in the use of all chemicals.
Chemicals are poisonous and can pose a health risk.
Read and follow manufacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the mach ine are
suitable for use with most floor cleaning chemicals. But
they are susceptible to chemical attack from some
cleaning substances, such as hydrocarbon solvents
and chlorinated bleaches.
Operations
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals may cause
machine damage and will not be covered under the
warranty. Carefully read ingredients on manufacturer’s
label before using any product in this machine.
Do not let machine run unattended.
Solution Pump
The solution pressure is adjustable by turning the
unloader valve on the control panel.
Chemicals
Suitable Chemicals
• Alkalis
• Detergents
• Hydroxides
•Soaps
• Vinegar
Non-Compatible
• Aldehydes
• Aromatics Hydrocarbons
• SP Butyls
• Carbon Tetrachloride
• Clorox*
• Chlorinated Bleaches
• Chlorinated Hydrocarbons
•Lysol*
• Methyl Ethel Ketone (MEK)
• Perchorethylene (perc)
• Phenolics
• Trichlorethylene
• D-Limonene
Do not let pump run dry.
Auto-Fill
When a water supply is connected to the auto fill fitting
the solution tank will fill to a preset level. The auto-fill
float in the solution tank will maintain this water level
during operation.
Auto Pump-Out
The auto pump-out system uses a run-dr y dia ph ra g m
pump. The pump will run whenever the pump-out
switch is turned on. The primary strainer is located in
the recovery tank. A secondary strainer is attached to
the pump head to protect the pump from a damaged or
improperly installed primary strainer.
Do not turn on auto pump-out with cap attached to
the pump-out fitting. Pump-out system damage
may occur from excessive pressure.
*Registered Trademark
86327530 NINJA WARRIOR 1200 PSI 11
Page 12
Operations
Pre-Run Inspection
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace any
damaged hoses.
3. Check power cord(s) for any damage. If damaged,
replace.
Equipment Set-up
1. Plug power cords from machine into properly
grounded wall outlet. Power cords must be on
separate circuits.
2. Connect fresh water supply hose to auto-fill fitting
on control panel. Do not use water over 130°F.
Turn on water to supply hose. The solution tank will
fill to float level.
3. Connect pump-out hose to pump-out fitting on
control panel. Place opposite end of pump-out
hose in an appropriate drain area.
4. Connect vacuum hose to machine. Slide the swivel
cuff over the outlet on the tank.
Cleaning
1. Prior to cleaning, make certain that the floor tool is
functioning properly.
2. When cleaning, keep the floor tool flat on the
surface being cleaned.
3. The float shutoff inside the recovery tank will
impede the vacuum flow when the vacuum tank is
full. If this occurs, disconnect power from machine,
drain recovery tank, and clean pump-out strainer.
NOTE: When using a powder cleaner, pre-mix with
hot water in a clean container before adding to the
solution tank.
5. Connect the hose to your machine and wand. Pull
back the knurled collar on the quick disconnect
coupler and push onto the connection on the
chassis. To avoid leaks, check to be that a positive
connection was made.
6. Turn solution pump, vacuum, and pump-out
switches to the on position.
12 86327530 NINJA WARRIOR 1200 PSI
Page 13
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the machine. This
will prevent build-up of alkaline residue in the system.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. The electrical cable must be
well insulated and cable connector screw kept tight. If
the cable insulation is broken or frayed, repair or
replace immediately. Don't take chances with electrical
fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the
machine, disconnect the power cords from the
electrical source.
1. Empty unused cleaning solution from the solution
tank.
2. Inspect and clean filter screen in solution tank.
3. Inspect and clean pump-out strainer in recovery
tank.
4. Flush pumping system with 1 to 2 gallons of clean
water.
5. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucide or a
10-1 bleach to water solution. Waste water should
be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULE DAILY WEEKLY QUARTERLY
Check machine for cord damage *
Check recovery dome and gasket for damage and cleanliness *
Check hoses for wear, blockages, or damage *
Check handles, switches, and knobs for damage *
Run one gallon of water through solution system *
Clean out recovery tank and check float valve to make sure it moves freely *
Clean pump-out strainer and run clean water through pump-out system. *
Clean out solution tank and remove and clean vacuum intake screen *
Clean outside of all tanks and check for damage *
Run vac motor for at least one minute to allow motor to dry *
Store with dome off tank to allow the tank to dry *
Check all gaskets for wear and leakage *
Check pump pressure; observe spray pattern and check with gauge if
necessary
Check and clean solution screen *
Check cables for fraying *
Check overall performance of machine *
Check vac motor carbon brushes *
*
86327530 NINJA WARRIOR 1200 PSI 13
Page 14
Maintenance
3
8
[9.5mm]
Only qualified maintenance personnel are to
perform the following repairs.
Vacuum Motor Replacement
1. Turn of f all switches and unplug machine.
2. Remove hardware under front of machine to
access component compartment.
3. Remove vacuum motor cover and disconnect
motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Vacuum Motor Carbon Brushes Replacement
End Cap
Carbon
Brushes
WARNING: The
green ground wire
must be attached for
safe operation. See
wiring diagram.
If armature commutator is grooved, extremely pitted
or not concentric, the motor will need to be replaced
or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. S pring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
14 86327530 NINJA WARRIOR 1200 PSI
Page 15
Solution Pump Replacement
Only qualified maintenance personnel are to
perform the following repairs.
Maintenance
86327530 NINJA WARRIOR 1200 PSI 15
Page 16
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vac motor speed
varies or doesn't run
Loss of vacuum
Solution Pump runs no
solution
Solution Pump runs,
loss of pressure
Solution Pump will not
run
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Receptacle not grounded Contact an electrician to check building's wiring
Internal wiring problem
Vacuum circuit breaker tripped Reset Breaker
Faulty vacuum motor Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint
Lint or dirt clogging vacuum screen With power off clean screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise
Vac motor seals leaking Replace
Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire
Vacuum hose damaged Replace
Recovery tank full / Float ball stuck in
the up position
Pump inlet screen plugged Clean inlet screen
Pump not primed Prime pump with priming hose
Internal or external solution line
damaged and leaking
Internal pump components wearing out Replace, see pump kit components
Check valves in pump head for particles
or cuts in seals
Faulty switch Replace
Loose wiring Repair or replace
Have a trained service technician check
machine's wiring
Replace or repair using acrylic plastic cement
only
Turn of f power, drain recovery tank.
Replace
Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit
16 86327530 NINJA WARRIOR 1200 PSI
Page 17
Maintenance
Solution hose fitting
hard to connect
Carpet not getting
clean
Carpet too wet Over saturation
Carpet browning
Solution not flowing
properly
Auto-fill does not
control water level
Pump-out system has
no flow
Pump-out system has
low flow
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve / Nozzle Repair or replace
Faulty pump switch Repair
Faulty Auto-fill float Replace float
Faulty Pump-out switch Replace Pump-out switch
Faulty Pump-out pump Replace Pump-out pump
Blown fuse Replace fuse
Clogged primary strainer Clean primary strainer
Clogged secondary strainer Clean secondary strainer
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base
lubricant.
Make several passes at right angles to each
other. Use a pre-spray.
Adjust solution pressure to lower settings. Make
several passes without spray
86327530 NINJA WARRIOR 1200 PSI 17
Page 18
Notes:
18 86327530 NINJA WARRIOR 1200 PSI
Page 19
PARTS
86327530 NINJA WARRIOR 1200 PSI 19
Page 20
Control Panel
8
2
5
10
12
13
15
16
20
21
22
23
24
25
26
11
4
13
17
19
3
9
1
18
14
TO AUTO FILL
TO PUMPOUT PUMP
TO UNLOADER
6
7
20 86327530 NINJA WARRIOR 1200 PSI
Page 21
Control Panel
REF PART NO. PRV NO. QTY DESCRIPTION
1 86327130 - 2 WASHER,.88IDX1.28ODX.062THK NYL
2 86327080 - 1 HOSEBARB, 1/2 FPT X 1/2 BR
3 86326690 - 1 PANEL, CONTROL, 1200
4 86326660 - 3 SWITCH, SPST 2-POS ROCKER 20A
5 86318320 - 1 BREAKER, 13A, 250VAC, 32VDC
6 86313030 - 4 GASKET, .125 T X .25 W X 7.2
7 86313020 - 2 GASKET, .125 T X .25 W X 15.6
8 86308170 - 1 GAUGE, 2000 PSI
9 86184590 - 1 HOSE, 3/16 X 25-1/2"
10 86173530 790506 1 ADAPTER, HOSE 1/2M X 3/4MGT
11 86180350 12-800035 1 ELL, 1/4FP X 1/4T BR
12 86008900 80845 1 BOOT, SEAL PUSH BUTTON 7/16
13 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP
14 86005720 57106 2 NUT, 8-32 W/STAR WASHER PLTD
15 86005700 57104 2 NUT, 10-32 HEX W/STAR
16 86005670 57040 1 NUT, 1/2 NPT CONDUIT
17 86197910 40022 1 HOSEBARB, 1/2MPT X 1/2 POLY DL
18 86281950 39541 2 HOSE, 1/2ID WIRE BOUND X 32"
19 86238030 36235 3 GASKET, SWITCH CARLING
20 86197490 34420 1 FITTING, GARDEN HOSE FX1/2FPT
21 86197480 34419 1 FITTING, MALE PLUG GARDEN HOSE
22 86197390 31021 1 ELBOW, 1/4NPT 45D STREET
23 86002450 22015 1 COUPLER, 1/4 QD
24 86233150 20042 2 CLAMP, 3/8 WORM GEAR
25 86002370 20035 1 CLAMP, 7/16 NYLON
26 86202230 390-09A 2 WASHER 9/16 S/S USS THICK
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 21
Page 22
Electrical
3
4
5
6
7
8
11
12
14
17
10
13
15
16
19
2
9
18
16
20
21
22
22 86327530 NINJA WARRIOR 1200 PSI
Page 23
Electrical
REF PART NO. PRV NO. QTY DESCRIPTION
1OPEN - --
2 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
3 86319110 - 1 FUSE, 1/4" X 1 1/4", 4A
4 86319090 - 1 FUSE HOLDER, PANEL MNT
5 86318620 - 1 CORD ASM, 14/3 SJT X 25' BLK
6 86316700 - 2 BRKT, CORD STRAIN RELIEF
7 86316540 - 1 CONNECTOR, 5 POS, PUSH WIRE
8 86316460 - 1 BRKT, ELECTRICAL
9 86200570 - 2 LABEL CIRCUIT INTERUPTER
10 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS
11 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL
12 86256200 73200 2 STRAIN RELEIF, 1/2 NPT FLEX
13 86006850 70393 2 SCR, 1/4-20 X 1.25 SSSCU
14 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
15 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
16 86005700 57104 3 NUT, 10-32 HEX W/STAR
17 86005670 57040 2 NUT, 1/2 NPT CONDUIT
18 86245040 50279 1 LABEL, GROUND SYMBOL
19 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD
20 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA
21 86006590 70088 1 SCREW, 10-32 X 1/2 PPHMS SS NP
22 86199530 060-04 1 CORD ASM, 12/ SJT X 25' BLK
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 23
Page 24
Frame
2
10
9
11
1
3
4
5
6
7
8
24 86327530 NINJA WARRIOR 1200 PSI
Page 25
Frame
REF PART NO. PRV NO. QTY DESCRIPTION
1 86319830 - 1 FRAME, 5/8" AXLE, SINGLE VAC
2 86309790 - 2 WHEEL, 12" X 2.25"
3 86300070 - 2 HUBCAP, 9.75" WHEEL
4 86010730 87088 4 WASHER, 5/8 X 1-3/16 FLAT SS
5 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS
6 86277500 70853 8 SCR, 1/4-20 X 5/8 CARRIAGE SS
7 86276080 70595 1 SCR, 10-32 X 1" PPHMS GRN
8 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS
9 86005700 57104 2 NUT, 10-32 HEX W/STAR
10 86001660 41236 2 HUBCAP, 5/8 SHAFT
11 86199430 040-03 2 CASTER, SWIVEL 4" 250# CPCTY
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 25
Page 26
Labels
1
2
3
26 86327530 NINJA WARRIOR 1200 PSI
Page 27
Labels
REF PART NO. PRV NO. QTY DESCRIPTION
1 86324100 - 1 LABEL, NINJA WARRIOR, 1200
2 86318270 - 1 LABEL, NINJA, WARRIOR, RH
3 86318260 - 1 LABEL, NINJA, WARRIOR, LH
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 27
Page 28
Pump
4
1
8
12
3
9
2
19
13
17
13
10
6
5
18
15
11
14
7
16
20
21
22
23
28 86327530 NINJA WARRIOR 1200 PSI
Page 29
Pump
SERIAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86326100 - 1 HOSE, 1/2ID WIRE BOUND X 19"
2 86321710 - 1 PUMP HEAD, 1200PSI
3 86321700 - 1 PUMP MOTOR, 1200PSI, 120V
4 86308220 - 1 HOSE,PULSE 27.0 3/8MPTX1/4MPT
5 86368980 - 1 UNLOADER, 1200PSI W/KNOB
6 86197610 - 1 HOSEBARB, 3/8MPTX3/8 90D DL
7 86197730 78024 1 TEE, 1/4 BRANCH
8 86240410 40078 1 HOSEBARB, 1/2 TEE
9 86197540 40013 2 HOSEBARB, 3/8MPT X 1/2HOSE
10 86321470 - 1 HOSE, 3/8 ID WIRE BOUND X 26"
11 86281950 39541 1 HOSE, 1/2ID WIRE BOUND X 32"
12 86281000 39241 1 HOSE, 1/2ID WIRE BOUND X 9"
13 86197420 31026 3 ELBOW, 3/8NPT STREET
14 86197360 31016 1 ELBOW, 1/4 NPT STREET
15 86233150 20042 6 CLAMP, 3/8 WORM GEAR
16 86197290 14076 2 BUSHING, 3/8 MPT X 1/4 FPT HEX
17 86200260 151-50C 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT
18 86180340 12-800031 1 ELL, 1/4P X 1/4T BR
19 86190520 11-800224 1 PLUG, 3/8 SOCHD BR
- 86313060 - 1 PUMP ASM, 1200, 120V INCLUDES 1-19
20 86270960 57080 4 NUT, 1/4-20 CAPTIVE
21 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS
22 86274750 70270 4 SCR, 1/4-20 X 3/4 HHCS PLTD
23 86197600 - 1 HOSEBARB, 1/4MPT X 3/8 90D DL (**)
- 86368990 - 1 UNLOADER KIT, 1200PSI (**) INCLUDES ITEM 6
NO.
FROM
NOTES
(**) Call manufacturer for serial number.
86327530 NINJA WARRIOR 1200 PSI 29
Page 30
Pump-Out
1
3
14
2
4
5
6
13
TO CONSOLE PUMPOUT
7
8
9
10
11
12
30 86327530 NINJA WARRIOR 1200 PSI
Page 31
Pump-Out
REF PART NO. PRV NO. QTY DESCRIPTION
1 86327640 - 1 PUMP ASM, PUMPOUT
2 86329400 - 1 BRKT, PUMP, MOUNTING
3 86325390 - 1 STRAINER, 20 MESH, FLOJET
4 86279610 - 2 WASHER, SEAL 1/4X5/8OD SS
5 86010650 87018 4 WASHER, #10 X 9/16 FLAT
6 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS
7 86273810 70018 2 SCR, 1/4-20 X 1.00 HHCS SS
8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
9 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
10 86329430 - 1 HOSE, 1/2ID WIRE BOUND X 11"
11 86281950 39541 1 HOSE, 1/2ID WIRE BOUND X 32"
12 86233150 20042 4 CLAMP, 3/8 WORM GEAR
13 86325400 - 1 ELL, 5/8 SLIP X 1/2 HOSEBARB
14 86329410 - 2 BRKT, PUMPOUT, RETA INER
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 31
Page 32
Recovery
5
6
7
4
8
9
10
11
13
14
16
18
19
22
24
10
15
2
3
21
23
20
10
1
12
17
32 86327530 NINJA WARRIOR 1200 PSI
Page 33
Recovery
REF PART NO. PRV NO. QTY DESCRIPTION
1 86325590 - 1 STRAINER, 30 MESH, 3/4F
2 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
3 86321720 - 1 PIPE ASM, 1.5", VACUUM
4 86321160 - 1 TANK, REC, TRIM, AD
5 86317720 - 2 SCR, 5/16-18 X 2.50 BSHCS SS
6 86317230 - 1 HOSEBARB,1.5MPT X 1.5 W/FLNG
7 86316710 - 2 BRKT, CORD, MOUNT
8 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
9 86011020 89202 2 WHEEL, 3" DIA. CUSHION RUBBER
10 86010670 87029 6 WASHER, 5/16 X 3/4 SS
11 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS
12 86236860 82362 1 FTG, NIPPLE REDUCER 3/4" X1/2
13 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
14 86273750 70011 4 SCR, 1/4-20 X 5/8 HHCS SS
15 86273740 70010 2 SCR, 1/4-20 X 1.50 HHCS SS
16 86197040 57264 2 NUT, 5/16-18 HEX ACORN PLTD
17 86001530 40039 1 HOSEBARB, 1/2MPT X 1/2 HOSE 90
18 86004000 35255 1 GASKET, TANK LID
19 86197820 31002 1 ELBOW, 1.5 FPT X FS PVC
20 86002380 20046 1 CLAMP, 2.25 WORM GEAR
21 86227120 4095 1 ADAPTER, FLOAT 30 DEG
22 86002620 260-64A 1 ACCESS, COVER CLEAR 6" W/RIM
23 86199840 090-12A 1 FLOAT SCREEN CAGE ASSY (SLIP)
24 86161460 15-808123 1 DUMP VALVE, 1 1/2"
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 33
Page 34
Solution
8
1
3
9
10
12
13
14
17
18
19
20
4
21
21
25
26
28
28
29
22
9
11
29
28
29
29
6
7
16
21
23
24
29
29
5
15
27
2
1
TO CONSOLE AUTO FILL
TO PUMP INLET
TO CONSOLE UNLOADER
34 86327530 NINJA WARRIOR 1200 PSI
Page 35
Solution
REF PART NO. PRV NO. QTY DESCRIPTION
1 87100370 - 1 FLOAT VALVE, BR END, 142PSI 2 COMPONENTS
2 86327130 - 1 WASHER,.88IDX1.28ODX.062THK NYL
3 86327090 - 1 HOSEBARB, 1/2F STR X 1/2 BR
4 86324210 - 4 SCR, 1/4-20 X 5/8 BHCS BLK
5 86324200 - 1 BRKT, LOCKING, AUTO FILL
6 86324030 - 2 BRKT, MOUNTING, SOLUTION
7 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
8 86321150 - 1 TANK, SOL, TRIM, AF
9 86318790 - 2 WASHER, 1.032ID X 1.5OD X .062THK
10 86317560 - 1 SPACER, .50 ODX .25 ID X 1.0L
11 86197600 40033 1 HOSEBARB, 1/4MPT X 3/8 90D DL
12 86312010 - 1 LID, SOLUTION, HINGE BRKT
13 86312000 - 1 LID, SOLUTION, COVER
14 86311990 - 1 HINGE, 9.5" LG X .074 THK
15 86297620 - 2 STRAP, HAND TOOL
16 86010670 87029 2 WASHER, 5/16 X 3/4 SS
17 86010630 87013 12 WASHER, 1/4 X 5/8 FLAT SS
18 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA
19 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
20 86276160 70604 2 SCR, 10-32 X 5/8 PPHMS BLK
21 86273830 70020 11 SCR, 1/4-20 X 1/2 HHCS SS
22 86273740 70010 1 SCR, 1/4-20 X 1.50 HHCS SS
23 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
24 86242130 48100 2 KNOB, 1/4 HEX PRESS-LOC WING
25 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90
26 86238460 36259 2 HOOK, STRAP
27 86197420 31026 1 ELBOW, 3/8NPT STREET
28 86233150 20042 3 CLAMP, 3/8 WORM GEAR
29 86173640 11-800437 2 ADPT,3/8 BLKHD
SERIAL NO.
FROM
NOTES
MULTIPLE
COMPONENTS
86327530 NINJA WARRIOR 1200 PSI 35
Page 36
Vacuum
1
2
3
4
5
6
7
8
9
12
8
10
11
13
36 86327530 NINJA WARRIOR 1200 PSI
Page 37
Vacuum
REF PART NO. PRV NO. QTY DESCRIPTION
1 86312120 - 1 BASE, VAC MOTOR, 3-STAGE
2 86318770 - 1 V A C ASM, 3-STAGE, 120V
3 86317630 - 4 SCR, #8 X 3/4" PPHSMS TYPE AB
4 86313810 - 1 GASKET, VAC MANIFOLD, SINGLE
5 86312340 - 1 MANIFOLD, VACUUM
6 86278990 87017 4 WASHER, #8 X 3/8 FLAT
7 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS
8 86274090 70092 2 SCR, 10-32 X 1.5 PPHMS
9 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
10 86004300 39492 1 HOSE, VAC, 1.5 ID X 30"L
11 86002390 20063 2 CLAMP, 1.75" WORM GEAR X .312
12 86277840 00-000167 4 SCR, 1/4-20 X 6.5 HHCS PLT
13 86312080 - 1 COVER, VAC MOTOR
- 86319030 - 1 VAC HOUSING, 3 STAGE
SERIAL NO.
FROM
NOTES
INCLUDES
86312080,
86312120
86327530 NINJA WARRIOR 1200 PSI 37
Page 38
Wiring
-PUMP -VACUUM -SUMP PUMP
SWITCH SWITCH SWITCH
MOTOR MOTOR MOTOR
-POWER
CORD
-PANEL
-POWER
CORD
1
-TERMINAL
BLOCK
-FUSE
GRN
GRN
GRN
GRN GRN GRN
BLK
BLK
WHT
WHT WHT/7 WHT
WHT
WHT
BLK/5
BLK-WHT/4GRY/3 BLU/1BLU-BLK/2
GRY-WHT
13AMP
4AMP
MMM
-1200 PUMP
MMM
-VACUUM
MMM
- SUMP PUMP
-CB
38 86327530 NINJA WARRIOR 1200 PSI
Page 39
Wiring
REF PART NO. PRV NO. QTY DESCRIPTION
1 86324280 - 1 HARNESS, MAIN, DUAL CORD, 1200
SERIAL NO.
FROM
NOTES
86327530 NINJA WARRIOR 1200 PSI 39
Page 40
Suggested Spare Parts
PART NO. PRV NO. DESCRIPTION
86135320 140687 BRUSH SET, 120V VAC
86199430 040-03 CASTER SWIVEL 4” 250# CAPACITY
86002620 260-64A ACCESS COVER CLEAR 6” W/RIM
86319110 - FUSE, 1/4” X 1-1/4”, 4A
86318770 - VAC ASSY 3-STG, 120V
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86309790 - WHEEL, 12” X 2.25”
86001660 41236 HUBCAP, 5/8” SHAFT
86007970 73864 STRAINER 3/8” NPT 60 MESH
86308380 - KIT, CAM AND BEARING, 1200
86308370 - KIT, VALVE AND SEALS, 1200
86308360 - KIT, PLUNGER AND SEAL, 1200
86357300 - TERMINAL STRIP, 12 POST IDEA CUT TO FIT
SERIAL NO.
FROM
NOTES
40 86327530 NINJA WARRIOR 1200 PSI
Page 41
Serial Numbers
REF.
NO.
1N/A
MODEL: SERIAL #
86327530 NINJA WARRIOR 1200 PSI 41
Page 42
Notes:
42 86327530 NINJA WARRIOR 1200 PSI
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