Ninja 621-222MO, 621-225MO, Century 400 621-222MO, Century 400 621-225MO Operating Instructions Manual

PORTABLE EXTRACTOR-240V

MODELS: 621-222MO
10070460
621-225MO

10070470

Operating Instructions

AA

86038610 05/25/11
PRV NO. 98838

Read these instructions before using the machine

MACHINE DATA LOG/OVERVIEW

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance
applies a cleaning solution to the carpet and then vacuums the soiled water back into the
recovery tank.

Warranty Registration

Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your

registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

www.century400.com/support/warranty/register.php

For customer assistance:

1-800-776-2436

2

NINJA INTL 86038610 05/25/11

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Safety Label Location. ..................................2-3

Grounding Instructions..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

Controls.........................................................3-2

Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up......................................3-3

Priming the Pump ......................................3-3

Emptying & Cleaning Tanks.......................3-3

MAINTENANCE

Daily Maintenance ........................................4-1

Periodic Maintenance ...................................4-1

Monthly Maintenance....................................4-1

Semi-annually...............................................4-1

Lubrication ....................................................4-1

Storage .........................................................4-1

Vacuum Motor Replacement ........................4-2

Solution Pump Replacement ........................4-2

Pump Replacement Kits ...............................4-3

Pressure Regulator.......................................4-4

Machine Troubleshooting..............................4-5

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group (200 psi).............................................5-1

Frame Group (500 psi).............................................5-3

Pump Group (200 psi)..............................................5-5

Pump Group (500 psi)..............................................5-7

Recovery and Solution Tank Group.......................5-9

Vacuum Motor Group...............................................5-11

Wiring Group (200 psi)..............................................5-13

Wiring Group (500 psi)..............................................5-14

EC Declaration...........................................................5-15

NINJA INTL 86038610 03/29/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located to the inside of the front cover
of this manual.

The model and serial number of your machine is on
the front of the Frame.

SERIAL # TAG

1-1

NINJA INTL 86038610 05/25/11

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:

- Maintenance

- Lubrication

- Vacuum Motor Replacement

- Solution Pump Replacement

- Troubleshooting

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.

- NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the
front cover is the part number for this manual.

SAFETY INSTRUCTIONS

!

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.
Use only as described in this manual. Use only manufacturer’s recommended components and

attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

NINJA INTL 86038610 03/29/07 2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine.

.

2-2

NINJA INTL 86038610 03/29/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels be come
illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

LABEL CIRCUIT INTERRUPTER

NINJA INTL 86038610 03/29/07

86200570

PRV NO. 170-41

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the
data label found on each machine. Using
voltages above or below those indicated on the
data label will cause serious damage to the
motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

2-4

NINJA INTL 86038610 03/29/07

THIS PAGE LEFT BLANK INTENTIONALLY

NINJA INTL 86038610 03/29/07

2-5

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL 230 Volt, 50 hz
Vacuum Motor Dual 2 stage

Solution Pump 200 psi
500 psi
Solution Capacity 10 gal (38 L)
Recovery Capacity 8 gal (240 kg)
Weight- Empty 110 lbs (240 kg)
Weight-Full Solution 200 lbs (440 kg)
Height 36 inches (91.44 cm)
Length 29 inches (73.66 cm)
Width 19.5 inches (49.53 cm)
Power cord 22 feet (6.71 m)

LENGTH

BY

CENTURY 400

PUMP

VACUUM #1

VACUUM #2

WIDTH

HEIGHT

3-1

NINJA INTL 86038610 03/29/07

CONTROLS

BY

CENTURY 400

1

2

3

1. Pump Switch

2. Vacuum #1 Switch

3. Vacuum #2 Switch

NINJA INTL 86038610 03/29/07

3-2

MACHINE OPERATION

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper
assembly.

2. Check all hoses for leaks. Repair or replace
any damaged hoses.

3. Check power cord(s) for any damage. If
damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly
grounded wall outlet.

2. Turn vacuum motor switch on and off to
make sure there is electrical power at
machine.

3. Connect vac hose to machine. Slide the
swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and
wand. Pull back the knurled collar on the
quick disconnect coupler and push onto the
connection on the chassis. To avoid leaks,
check to be that a positive connection was
made.

5. Using a clean container, fill the solution tank
with clean hot water. Mix in a non-foaming
cleaning concentrate for use in hot water
extraction machines, following the
manufacture’s instructions printed on
container.

NOTE: When using a powder cleaner, pre-mix
with hot water in a clean container before adding
to the solution tank.

6. Turn pump and vacuum switch(s) to the on
position.

7. Start cleaning.

PRIMING THE PUMP (SELF PRIMING VALVE)
[High Pressure Pump Models ONLY]

Turn pump and both vacuums on.

1. Press lever (located above the accessory
connection; front of machine) toward
machine.

2. Do this for 30 seconds or until there is a
steady flow of water flowing through the sight
tube. (located on right side of recovery tank.)

3-3

NINJA INTL 86038610 03/29/07

EMPTYING AND CLEANING

Always use
defoamer if foaming

occurs. Foam will
suspend large particles that may damage
vacuum(s) as well as allow liquid into the
vacuum motor(s) without activating the float
shutoff.

1. Before proceeding, make certain that the

nozzle is functioning properly.
a. To check, hold the wand about one foot

above the surface to be cleaned and
open the wand valve. A full spray should
be observed from the nozzle.

b. If the nozzle is not showing a full spray

pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.

2. Normally, chemical is applied on the push

stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For
heavily soiled carpets the wand may be used
in a scrubbing manner, applying chemical in
both the push and pull stroke.

3. When cleaning, keep the working opening

(wand mouth) flat on the surface being
cleaned. Keep the wand moving when the
valve is open.

4. The shutoff float inside the vacuum tank will

impede the vacuum flow when the vacuum
tank is full.
When this occurs, empty the vacuum tank by
opening the dump valve and dispose of the
waste in a proper manner.

5. Once the vacuum tank has been emptied,

you may once again proceed with cleaning

DAILY MAINTENANCE

Unplug power cord(s)
before servicing or
making any repairs

.

1. Flush the entire system, including floor tool,
hand tool, etc., with 1 to 3 gallons of clean, hot
water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically
inspect the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or
a 1-10 bleach to water solution. Wastewater
should be disposed of properly.

4. Occasionally check filter screen at the bottom
of the solution tank and rinse clean with hot
water if necessary.

5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.

6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent
electrical shock replace cords that are frayed
or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.

8. Run clean water through solution pump when
work is complete.

9. Empty both tanks and rinse, run vacuum (s) for
at least one minute to dry motor(s).

10. Store with access covers removed to allow
tanks to dry.

DO NOT attempt to
repair hose!

Repairing high­pressure hoses may result in severe burns and
serious injury.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or
anti-browning solution (mixed as directed)
through the extractor, turning pump switch
on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in
the system.

MAINTENANCE

2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum or solution
pressure.

3. Check all handles, switches, knobs, electrical
cables and connections on your machine for
damage. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t
take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean
solution screen.

5. Clean outside of all tanks and check for
damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern
and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

LUBRICATION

For pressure regulator and pump cam lubrication,
use a light silicone lubricant which will not damage
o-rings. A small tube (86246790 – PRV NO.

51391) is supplied with your machine.

STORAGE

Thoroughly clean machine if it is to be stored. You
must protect this machine from freezing while in
storage.

By using the Self Priming Lever you may help clear
out all water lines.

Make sure both recovery and solution tanks are
empty. Turn on both vacuum switches and press
lever. All water should be removed and sprayed
into the recovery tank.

Empty the remaining water and wipe dry.
HEAT MODELS ONLY: Be sure to thoroughly

drain water out of heater lines prior to storage in
colder climates. This heater will freeze and
possibly crack voiding your warranty.

NINJA INTL 86038610 03/29/07

4-1

MAINTENANCE

Only qualified
maintenance personnel
are to perform the

following repairs.
VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank.

3. Locate the vacuum motor wires and disconnect
at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove solution hoses from fittings in pump.

4. Remove the screws that fasten the pump to the
frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon
Brushes

WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.

Wire

Terminal

Note:
Place
stop in
groove.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon
Brushes

If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.

Important:

These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.

WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.

If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.

Important:

These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.

Wire Terminal

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.

3

[9.5mm]

8

Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.

4-2

NINJA INTL 86038610 03/29/07

PUMP REPLACEMENT KITS
200 PSI

CAM & BEARING KIT
862011470
PRV NO. 250-79G

PLUNGER & SEALS KIT

86201150

PRV NO. 250-79E

MAINTENANCE

VALVE & O-RINGS KIT

86201160

PRV NO. 250-79F

PUMP REPLACEMENT KITS
500 PSI

PLUNGER & SEALS KIT

PRV NO. 250-75A

CAM & BEARING KIT

PRV NO. 250-73C

86201080

86201040

VALVE & O-RINGS KIT

(BOTH SIDES)

86201030

PRV NO. 250-73B

NINJA INTL 86038610 03/29/07

4-3

MAINTENANCE

PRESSURE REGULATOR

For best results with the pressure regulator, we recommend that you clean and lubricate
the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

6. Reassemble regulator.

7. With pump ON, re-adjust pressure regulator for normal operation.

LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.

U-CUP

SPRING RETAINER PLATE

4-4

OUT

IN

PISTON

NINJA INTL 86038610 03/29/07

SPRING

CAP

PROBLEM CAUSE SOLUTION

TROUBLESHOOTING

Loss of Power

Electrical shock

Vac motor speed varies
or doesn’t run

Loss of vacuum

Pump runs no solution

Pump runs, loss of
pressure

Pump will not run
Solution hose fitting hard

to connect
Carpet not getting clean Severe soil conditions

Carpet too wet Over saturation

Carpet browning

Solution not flowing
properly

Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace

Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem
Worn motor brushes Replace

Motor worn out Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
vacuum screen
Loose cuffs on vacuum
hose
Vac motor seals leaking Replace
Floor tool vac chamber
clogged
Vac motor, hose, or dome
gasket
Pump inlet screens
plugged

Pump air locked
Internal or external

solution line damaged and
leaking
Jet orifice on cleaning
wand is to large
Internal pump components
wearing out
Note: Operation of pump using a wand or hand tool with an orifice of less than .06
will cause pump to cavitate or pulsate and could result in premature wear of pump
components.
Check valves in pump
head for particles or cuts in
seals
Unit not plugged in Connect unit to 3 prong grounded outlet
Loose wiring See dealer

Corrosion on fittings.

Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Light carpet with no brown
prevention
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve Repair or replace
Faulty pump switch Repair

Have a trained service technician check machine’s
wiring

With power off clean screen
Tighten cuffs turning counterclockwise

Wash out with hose. Pick lint out with a wire
Replace
Clean inlet screens

Press trigger to open valve on cleaning wand to
relieve air

Replace

Total jet opening for 100 psi should be .06 to .08
Replace, see pump kit components (pg 4-3)

Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit

Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make
several passes without spray

Go over carpet with browning prevent only

NINJA INTL 86038610 03/29/07

4-5

FRAME GROUP (200 PSI)

2

3

10

11

6

4

26

5

27

6

1

8

7

7

24

25

23

22

4

21

9

19

28

4

20

18

15

12

13

14

P

F

M

F

O

U

P

N

O

N

O

C

N

I

0

0

4

Y

N

R

O

U

T

N

E

C

16

F

F

O

F

F

O

17

11

5-1

NINJA INTL 86038610 03/29/07

FRAME GROUP (200 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86274040 70076 4 SCR, 10-32 X 1.0 PFHMS SS
2 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS
3 86200010 140-01 1 HINGE SET CHROME
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030 4 NUT, 10-32 HEX NYLOCK
6 86201300 280-03 4 RIVET ALUMINUM 3/16 X 3/4
7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

9 86199590 140-04 2 DRAW PULL LATCH LOCKING
10 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
11 86201290 280-02 9 RIVET AL. 3/16 X 1/2 CLOSED
12 86002450 22015 1 COUPLER, 1/4 QD
13 86199430 040-03 2 CASTER SWIVEL 4” SWIVEL
14 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP
15 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT
16 86091030 62900 1 PLATE, NINJA 3 SWITCH NO HEAT
17 86201640 330-13 3 ROCKER SWITCH DBL POLE
18 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP
19 86202250 040-06 2 WHEEL 8” BLK CENTERED HUB
20 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS
21 86199200 010-04B 1 AXLE SINGLE NINJA
22 86064930 08055 1 BASE, NJA DLX 200 2 ST N/H
23 86005670 57040 1 NUT, 1/2 NPT CONDUIT
24 86256200 73200 1 STRAIN RELIEF 1/2 NPT FLEX
25 86199550 060-04B 1 CORDSET 1.00M3X25 SAA/3, OR-1A
26 86202160 320-05 1 VELCRO STRAP
27 86161480 33-901006 1 FILTER, INLINE 16A F55047/1
28 86136280 57054 1 NUT, M8

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-2

FRAME GROUP (500 PSI)

12A
12B

8

9
4

10

11

13

7

6

14

16

15

2

3

4

5

1

33

12B

32

30

31

29

28

27

34

25

16

4

17

16

24

23

18

19

12A

22

21

20

5-3

NINJA INTL 86038610 03/29/07

FRAME GROUP (500 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86006540 70068 4 SCR, 10-32 X 3/4 PFHMS SS

2 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS

3 86200010 140-01 1 HINGE SET CHROME

4 86279190 87095 10 WASHER, #10 FLAT PLTD

5 86005640 57030 4 NUT, 10-32 HEX NYLOCK

6 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

7 86197390 31021 1 ELBOW, 1/4 NPT X 45D STREET

8 - OPEN - -

9 86005700 57104 2 NUT, 10-32 W/STAR WASHER PLTD
10 86199590 140-04 2 DRAW PULL LATCH LOCKING
11 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS

12A 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED
12B 86201300 280-03 4 RIVET ALUMINUM 3/16 X 3/4

13 86200970 190-07 1 PRESSURE GAUGE 1000 PSI
14 86002450 22015 1 COUPLER, 1/4 QD
15 86232600 18036 2 CASTER, 5” DIA SWIVEL
16 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP
17 86201640 330-13 3 ROCKER SWITCH DBL POLE
18 86091030 62900 1 PLATE, NINJA 3 SWITCH NO HEAT
19 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT
20 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK
21 86199660 070-08A 1 FAN FINGER GUARD
22 86199670 070-08B 1 FAN 105 CFM AXIAL 220V
23 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP
24 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB
25 86090740 010-07 2 AXLE ASM, NJA
26 86005670 57040 1 NUT, 1/2 NPT CONDUIT
27 86256200 73200 1 STRAIN RELIEF 1/2 NPT FLEX
28 86199550 060-04B 1 CORDSET, 1.0MM3X25 SAA/3, OR-1A
29 86200570 170-41 1 LABEL CIRCUIT INTERUPTER
30 86310610 - 1 BASE, NINJA 500 240V
31 86199320 110-14A 1 CAP PLUG 1”
32 86199460 20008 2 CLAMP, 5/8 NYLON UL/USA
33 86161480 33-901006 1 FILTER, INLINE 16A F55047/1
34 86136280 57054 1 NUT, M8

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 04/21/08

5-4

PUMP GROUP (200 PSI)

1

15

17

16

18

2

1

1

3

4

9

6

14

5

9

8

7

2

1

13

10

1

11

12

3

5-5

19

NINJA INTL 86038610 03/29/07

PUMP GROUP (200 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”

3 86068520 40028 2 HOSEBARB, 1/4 MPT X 1/2 DL

4 86199230 250-33 1 BPR PUMPTEC NINJA 200PSI

5 86005590 56014 1 NIPPLE, 1/4 CLOSE

6 86197670 56023 1 NIPPLE, ¼ X 1.5

7 86272730 66017 1 PLUG, 1/4 BRASS PIPE

8 86247710 56022 1 NIPPLE, 1/4 X 3

9 86197370 31017 2 ELBOW, 1/4 FPT X 1/4 FPT
10 86005810 57245 2 NUT, 1/4-20 HEX NYLO CK SS
11 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
12 86020350 70019 2 SCR, 1/4-20 X 1.25 HHCS SS
13 86200130 151-37C 1 HOSE, PULSE 24.0 1/4 MPT X 1/4 MPT
14 86200940 65227 1 PUMP/MOTOR, 200PSI 230V AC
15 86282310 39699 1 HOSE, 3/8 WIREBOUND X 35”
16 86197550 40014 1 HOSEBARB, 1/4MPT X 3/8 DL
17 86258970 84193 1 VALVE, KNGSTN 3” LVR 500 PSI
18 86197670 56023 1 NIPPLE, 1/4 X 1.5
19 86197760 78308 1 TEE, 1/4 STREET

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-6

PUMP GROUP (500 PSI)

1

2

1

15

5

1

16

17

18

4

6

19

3

7

7

9

6

10AB

14

13

27
12

8

8

11

6

1

16/17

21

1

6

1

13

5-7

NINJA INTL 86038610 04/21/08

PUMP GROUP (500 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86233150 20042 7 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 1 HOSE, 1/2 WIREBOUND X 21”

3 86197540 40013 2 HOSEBARB, 3/8 MPT X 1/2 DL

4 86199270 250-36 1 BPR 500 PSI

5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT

6 86197420 31026 3 ELBOW, 3/8 NPT STREET

7 86200840 56005 2 NIPPLE, 3/8 X 1.5 BRASS

8 86197720 66029 3 PLUG, 3/8 MPT

9 86201780 78029 1 TEE, 3/8

10A 86201250 65224 1 PT500PSI PUMP/MOTOR ONLY 220V *
10B 86288840 65221 REF REPLACEMENT MOTOR KIT PRIOR TO SN *

11 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
12 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
13 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
14 86200370 39581 1 HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT
15 86281980 39549 1 HOSE, 1/2” X 5”
16 86008220 73999 1 SCREEN ASM
17 86007250 730000 REF REPLACEMENT SCREEN FOR 73999 NOT SHOWN

18 86201230 65222 REF PT500PSI COMPLETE ASM, 220V
19 86201240 65223 REF PT MOTOR W/ CAM 220V NOT SHOWN

20 86201260 65225 REF PT500PSI PUMP HEAD ONLY NOT SHOWN
22 86282310 39699 1 HOSE, 3/8 WIREBOUND X 35”
23 86197550 40014 1 HOSEBARB, 1/4MPT X 3/8 DL
24 86258970 84193 1 VALVE, KNGSTN 3” LVR 500 PSI
25 86197670 56023 1 NIPPLE, 1/4 X 1.5
26 86197760 78308 1 TEE, 1/4 STREET
27 86271370 57189 2 NUT, 1/4-20 FLANGE LOCK

SERIAL NO.

FROM

WITH BRASS &

NOTES:

HOSES

NINJA INTL 86038610 04/21/08

5-8

RECOVERY & SOLUTION TANK GROUP

12

13
14

4

3

36

35

1

7

34

33

32

5

2

10

8

9

6

31

10

11

19

30

29

20

21

22

23

28

27

22

23

36

24

15

5-9

16

18

25

17

16

NINJA INTL 86038610 03/29/07

26

RECOVERY & SOLUTION TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86033370 51355 1 LID, NJA DLX LT GRY ALL

2 86200290 260-33 1 HOSEBARB, 1.5MPT X 1.5

3 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE SLIP

4 86033240 090-17 1 NINJA STAND PIPE ASSY

5 86273820 70019 6 SCR, 1/4-20 X 1.25 HHCS SS

6 86199900 110-26A 1 GASKET NINJA LID

7 86201290 280-02 2 RIVIT AL. 3/16 X 1/2 CLOSED

8 86064760 31082 1 ELBOW, 1.5FS X 1.5FPT PVC MCHD

9 86090850 065-42 1 FLOOD MACHINE BAFFLE
10 86279610 87190 12 WASHER, SEAL 5/8 OD NEOPRENE
11 86005810 57245 6 NUT, 1/4-20 HEX NYLOCK SS
12 86199970 120-08 1 MACHINE HANDLE BRASS/CHROME
13 86006670 70201 4 SCR, 1/4-20 X 3/4 FHCS DL
14 86161460 15-808123 1 DUMP VALVE, 2”
15 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
16 86007050 70683 5 SCR, 10-32 X 3/8 PPHMS SS NP
17 86198460 20008 1 CLAMP, 5/8 NYLON UL/USA
18 86033410 75330 1 TANK, RECVRY NJA ALL
19 86237510 35182 6 GASKET, FRAME
20 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
21 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
22 86090230 87015 2 WASHER, 9/16 ID X 1.06 OD SS
23 86197570 40028 2 HOSEBARB, 1/4 MPT X 1/2 DL
24 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS NP
25 86090770 065-37 2 BRKT, RECOVERY BUCKET NINJA
26 86199630 030-13 1 ELBOW, 45 DEGREE 1/4 FPT
27 86247980 56015 1 NIPPLE, 1/4 HEX
28 86192840 290-08 1 SOL SCREEN (ACORN) W/RUB BASE
29 86033500 75346 1 TANK, SLTN NJA 200/500 PSI
30 86200580 500341 2 LABEL, NINJA MAIN
31 86010690 87068 3 WASHER, 1/8 RIVET BACKUP
32 86201280 280-01 3 RIVIT AL. 1/8 X 1/2
33 86200730 065-03C 1 SOLUTION COVER NINJA DELUXE
34 86198530 99809 5” FOAM TAPE, 1/8T X 3/4 1SDA
35 86090320 87257 1 WASHER, HOSEBARB
36 86237770 35256 2 GASKET, DUMP VALVE

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-10

VACUUM MOTOR GROUP

22

21

20

14

6

1

5

2

3

4
5

17

7

6

15

16

11

4

19

10

7

13

12

5-11

8

18

9

NINJA INTL 86038610 05/30/09

VACUUM MOTOR GROUP

REF

1 86201510 390-26 3 SPACER NYLON 1/4ID X 1/2OD

2 86199910 110-26B 1 GASKET, VAC BRACKET WAS 35168

3 86090960 360-23A 1 PLATE, VAC

4 86003760 35166 2 GASKET, VAC MTR

5 86201970 065-92 6 VAC SPACER 2 1/4 II STAGE

6 86010630 87013 6 WASHER, 1/4ID X 5/8OD SS

7 86004020 360-06 2 VAC MOTOR, 230V 5.7 2ST TD

8 86256490 70814 3 STUD, 1/4-20 X 4.5 SS

9 86134400 99656 1 DUCT, 5/8 ID SPLIT FLEX

- 86230760 140216 - BRUSH SET, 230V VAC AMETEK SERVICE ONLY

- 86135330 140688 - BRUSH SET, 230V VAC WINDSOR * SERVICE ONLY
10 86274460 70205 1 SCR, ¼-20 X 3/8 HHCS PLT DL
11 86090950 360-23 1 PLATE ASM, REAR VAC
12 86326830 - 1 HOSE, 2.0 VAC EXHAUST X 4.0”
13 86002380 20046 1 CLAMP, 2.25” WORM GEAR
14 86007010 70663 3 SCR, 1/4-20 X 3-1/4 HHCS PLT
15 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS

16 86063170 39566 1
17 86002380 20046 2 CLAMP, 2.25” WORM GEAR

18 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
19 86075210 20062 1 CLAMP, 3/8 NYLON MCHND
20 86282300 39698 1 HOSE, 3/8 CLR PLYURTHN X 24”
21 86003500 31076 1 ELBOW, 1/4MPT X 3/8 TUBE, QC
22 86197370 31017 1 ELBOW, ¼ FPT X ¼ FPT

PART

NO.

PRV

NO.

QTY DESCRIPTION

HOSE, VAC EXHAUST 2”ID X 2”
LONG

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 05/30/09

5-12

WIRING GROUP (200 PSI)

5-13

NINJA INTL 86038610 03/29/07

WIRING GROUP (500 PSI)

4

NINJA INTL 86038610 03/29/07

5-1

5-15

NINJA INTL 86038610 03/29/07