This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
SMART 2000
ISO 9001
U
®
L
#
FILE A2287
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
Part No. 2-86-00254 2001 Printed in the American-Lincoln® USA
Solution T ank-55 Gallons (208 liter)Polyethylene
Recovery T ank-55 Gallons (208liter)Polyethylene
Solution Metering-V ariable to 3.0 GPM (1 1.4 lpm)
Drain Hose-48 in (122 cm) No Plug required
Clean Out Port-5.7 in (14.5 cm) heavy debris
HOPPER
Capacity-2.5 cu.ft.(71liter)
DUMP AND LIFT
Dump Height-14 in (35.6 cm.)
SYSTEM FLUID CAP ACITIES
Hydraulic System (Battery)-4.7 Gallons (17.79 Liters)
OPTIONAL EQUIPMENT
Back-Up AlarmHeadlight/T aillights
Push Pull Light Switch (Work Light)Strobe Light (Red or Amber)
ESP System w/o Detergent ProvisionsOverhead Guard
Pad DriversArm Rest
Spray and Vac Wand OptionFire Extinguisher
Linatex SqueegeeSqueegee Wand
720 Amp Hour Battery510 Amp Hour Battery
AMERICAN-LINCOLN TECHNOLOGY1 - 5
SMART 2000
MACHINE DIMENSIONS
46"
(116.8 cm)
79”
(200.6 cm)
52"
(132 cm)
37.6"
c1961/0002
(95.5 cm)
87”
(221 cm)
1 - 6 AMERICAN-LINCOLN TECHNOLOGY
SMART 2000
STANDARD HARDWARE & TORQUE VALUES
SAE - Grade 5
C
14
27
39
86
15
28
44
68
98
135
239
387
579
Grade
5
Plated
Grade
8
Plated
FFF
15
28
43
108
17
31
49
76
110
153
267
-
-
C
-
-
-
130
22
40
63
95
138
191
338
545
818
-
-
-
151
24
44
70
108
155
216
378
-
-
410H
Stainless
C
18
33
47
114
19
34
55
85
-
-
-
-
-
20
35
54
132
22
39
62
95
-
-
-
-
-
Screw
Size
*6
*8
*10
*1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
C = Coarse Thread
F = Fine Thread
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.
Brass
5
9
13
32
6
10
16
-
-
-
-
-
-
SAE - Grade 8
Type
F&T
&BT
C
20
37
49
120
-
-
-
-
-
-
-
-
-
F
23
41
64
156
-
-
-
-
-
-
-
-
-
Type
B, AB
21
34
49
120
-
-
-
-
-
-
-
-
-
NOTE
Decrease the torque by 20% when using thread lubricant
The torque tolerance is ± on torque values.
C2000/9905
AMERICAN-LINCOLN TECHNOLOGY1 - 7
SMART 2000
HYDRAULIC TORQUE REQUIREMENTS
HYDRAULIC TORQUE REQUIREMENTS
Refer to the following chart for torque values on all hydraulic hoses and fittings.
NominalO-Ring Face Seal EndSAE O-Ring Boss End
SAEThreadSwivelThreadStr. Fitting
DashSizeNutSizeor Locknut
SizeInchTorqueInchTorque
LB-FTLB-FT
-3**3/8-248-10
-49/16-1810-127-16-2014-16
-5**1/2-2018-20
-611/16-1618-209/16-1824-25
-813/16-1632-353/4-1650-60
-101-1446-507/8-1472-80
-121 3/16-1265-701 1/16-12125-135
-141 3/16-1265-701 3/16-12160-180
-161 7-16-1292-1001 5/16-12200-220
-201 11/16-12125-1401 5/8-12210-280
-242-12150-1651 7/8-12270-360
* O-Ring face seal type end not defined for this tube size.
NOTE
Parts must be lightly oiled with hydraulic fluid.
C-2002
1 - 8 AMERICAN-LINCOLN TECHNOLOGY
SMART 2000
DECIMAL - METRIC CONVERSION TABLE
FRACTIONFRACTION
DECIMALDECIMAL
MILLIMETERMILLIMETER
C-2001/9907
AMERICAN-LINCOLN TECHNOLOGY1 - 9
SMART 2000
MACHINE PREPARATION
Figure 1
YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT A TTEMPT TO OPERA TE
WITHOUT FOLLOWING THESE INSTRUCTIONS.
PREP ARING THE MACHINE FOR OPERA TION (IC Engine Powered)
1. Connect and tighten battery cables.
2. Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel engine.)
WARNING
Never fill the tank while the engine is running. Always be sure the gasoline container and sweeper are electrically
connected before pouring gasoline. This can easily be done by providing an insulated wire (permanently attached
to container) with a battery clip on the other end.
3. Check engine crankcase oil level. Although properly lubricated at the factory, check before starting the
engine. No special break in oil is used and recommended number of operating hours before the initial oil
change is the same as normal. See Maintenance.
4. Check radiator coolant level. Permanent type antifreeze is added at the factory to provide protection to approximately -35°F (37°C). To retain this protection level, always add ½ part water to ½part
antifreeze.
5. Check oil level in the hydraulic reservoir located at the drivers side of the machine beside the engine. The
oil fill level should be halfway on sight glass. If oil is needed, add Standard, 30 weight, non-detergent motor
oil. Af ter the first 50 operating hours, service must be performed on your engine to ensure future high
performance and trouble free operation. See Maintenance.
1 - 10 AMERICAN-LINCOLN TECHNOLOGY
SMART 2000
MACHINE PREPARATION - BATTERY
NOTE
After the first 35 operating hours, service must be performed on your engine to ensure future high performance
and trouble free operation. See Maintenance.
BA TTERY POWERED MACHINES
*Uncrate the machine and carefully remove from skid to prevent damage.
*The SMART 2000 machines that are shipped without batteries have the (+) positive drive motor lead
disconnected.
*Open the battery compartment and connect the (+) positive motor lead to the top terminal post
(the wire “P” is also attached to it). Tighten the terminal nut.
*Install the scrub brushes.
*Check the oil level in the hydraulic reservoir
*Install batteries as follows (if not included):
1. Turn the key to the “OFF” position.
2. Raise the Front Cover to the open position.
3. Use a battery lifting device with a 2500 lbs. (1 150 Kg) cap acity hoist to lift the battery. Set up the battery
tray in the center position. Make sure the size of the battery fits into the tray prior to installation
(20.25W x 38.50 x 31.00 L).
4. Using the lifting device, lower the 36 volt battery into the battery tray directly in front of the
driver’s compartment. Orient the cables & plug them in as required.
5. Plug the polarized connector from the battery into the 36 volt plug provided.
WARNING
Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well ventilated
area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the timer on
will cause an arc and must be avoided.
AMERICAN-LINCOLN TECHNOLOGY1 - 11
SMART 2000
SAFETY INSTRUCTIONS
THE FOLLOWING ST A TEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICA TED IN THEIR
DESCRIPTIONS:
DANGER
To warn of immediate hazards which will result in severe personal injury or death.
WARNING
To warn of hazards or unsafe practices which could result in severe personal injury or death.
CAUTION
T o warn of hazards or unsafe practices which could result in minor personal injury .
A TTENTION
T o warn of unsafe practices which could result in extensive equipment damage.
NOTE
To give import ant information or to warn of unsafe practices which could result in equipment damage.
WARNING
THE FOLLOWING INFORMATION SIGNALS POTENTIALL Y DANGEROUS CONDITIONS T O THE OPERATOR OR EQUIPMENT . READ THIS MANUAL CAREFULL Y . KNOW WHEN THESE CONDITIONS CAN EXIST . THEN, T AKE NECESSARY
STEPS TO TRAIN MACHINE OPERA TING PERSONNEL. FOR THE SAFE OPERATION OF THIS MACHINE, READ AND
UNDERST AND ALL WARNINGS, CAUTIONS AND NOTES.
WARNING
Machines can ignite flammable materials and vapors. Do not use with or near flammables such as gasoline, grain
dust, solvents, and thinners.
WARNING
Improper use of heavy machinery can cause personal injury .
WARNING
Operate only when lids, doors, and access panels are securely closed.
WARNING
Use care when reversing machine in confined area.
WARNING
When servicing the machine, disconnect the batteries first to prevent possible injury.
WARNING
When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, use
additional people and proper procedures when lifting the machine.
WARNING
Always empty the hopper and disconnect the battery before doing maintenance.
WARNING
You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.
WARNING
Do not operate this machine unless it is completely assembled.
WARNING
Do not use this machine as a step or furniture.
WARNING
Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF”
position and engage the Wheel Lock.
1 - 12 AMERICAN-LINCOLN TECHNOLOGY
SMART 2000
SAFETY INSTRUCTIONS
WARNING
T o prevent injury and damage to the machine, do not lift the machine or move it to an edge of a st air or loading
dock.
WARNING
Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.
NO SMOKING . Charge batteries only in areas with good ventilation.
WARNING
Always wear eye protection and protective clothing when working near batteries. Remove all jewelry . Do not put
tools or other metal objects across the battery terminals or across the tops of batteries.
WARNING
Maintenance and repairs must be done by authorized personnel only . Tighten all fasteners. Maint ain adjustment s
according to the specifications given in the service manual for the machine. Keep the electrical parts of the
machine dry. For storage, keep the machine in a building.
WARNING
Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine. Purchase new
labels and decals from American-Lincoln T echnology .
WARNING
The operator must exhibit extreme caution when negotiating, turning, and traveling across grades or ramps. Start,
stop, change direction, travel and brake smoothly . Slow down when turning.
WARNING
Avoid uneven surfaces and loose materials. Watch for obstructions, especially overhead.
WARNING
Operate only from the designated operator’s position. Stay inside the body of the machine. Keep hands and feet
on the designated controls. Always operate in well lighted areas.
WARNING
Do not carry passengers on the machine. Set the Wheel Lock when leaving the machine. Chock (block) the
wheels if the machine is parked on a grade (ramp), or is being prepared for Maintenance.
WARNING
Never leave the operator’s compartment when the is engine running.
WARNING
Report damage or faulty operation immediately . Do not operate the machine until repairs have been completed.
Maintenance and repairs must be done by authorized
personnel only .
WARNING
To maint ain the stability of this machine in normal operation, the overhead guard, counterweight s, roller bumper
guards, or any similar equipment installed by the manufacturer as original equipment should never be removed. If
it becomes necessary to remove such equipment for repair or maintenance, this equipment must be reinstalled
before the machine is placed back into operation.
WARNING
Electrical hazard. Shocks can cause serious personal injury. Unplug the battery before cleaning or servicing. To
avoid possible injury or property damage, read the Operator’s Manual before servicing the machine. Maintenance
and repair must be done by authorized personnel.
WARNING
Disconnecting the battery connector with the key switch in the “I” position will cause sparks that could ignite
explosive hydrogen gas generated by the batteries. T o prevent serious injury or possible property damage, turn
Key Switch to “O” position before disconnecting the battery cable from the machine for charging or service.
AMERICAN-LINCOLN TECHNOLOGY1 - 13
SMART 2000
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