Nilfisk SCRUBTEC 770 S User Manual

SCRUBTEC 770 S SCRUBTEC 770 L SCRUBTEC 784 S SCRUBTEC 784 L SCRUBTEC 795 S SCRUBTEC 795 L

Operator's Manual

MODELS: 05210F, 05210G, 05211F, 05220F, 05220G, 05221F 05230F, 05231F

U.S. Patent No. 6,760,947; No. 6,105,192; No. RE39,581 (Deluxe Machines)

Form No. 70935A 11/07, Revised 12/09 Printed in the U.S.A.

English (2-30)

Parts List (31-67)

READ THIS MANUAL

READ THIS BOOK

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Nilﬁ sk ALTO machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.

All directions given in this book are as seen from the operator’s position at the rear of the machine.

Table of Contents

Operator Safety Instructions ................................................................................................................................................................................................................................3

Introduction .........................................................................................................................................................................................................................................................4

Machine Speciﬁ cations ........................................................................................................................................................................................................................................5

Procedures For Transporting ............................................................................................................................................................................................................................... 7

Symbols Used On S & L Models .........................................................................................................................................................................................................................8

Machine Control Panel S Models .......................................................................................................................................................................................................................10

Machine Control Panel L Models ......................................................................................................................................................................................................................... 12

Display Screen For L Models...............................................................................................................................................................................................................................14

Machine Controls and Features ..........................................................................................................................................................................................................................15

How To Prepare The Machine For Operation ......................................................................................................................................................................................................16

How To Install The Batteries .........................................................................................................................................................................................................16

Battery Maintenance .....................................................................................................................................................................................................................17

How To Charge The Batteries .......................................................................................................................................................................................................18

How To Install The Brushes Or Pad Drivers ..................................................................................................................................................................................19

How To Remove The Brushes Or Pad Drivers ..............................................................................................................................................................................19

How To Operate The Machine ............................................................................................................................................................................................................................. 20

How To Operate The One Touch System ......................................................................................................................................................................................20

Reprogramming One Touch ..........................................................................................................................................................................................................20

How To Return One Touch To Factory Default Setting ..................................................................................................................................................................20

How To Operate The Squeegee....................................................................................................................................................................................................21

How To Fill The Solution Tank .......................................................................................................................................................................................................21

How To Traverse Machine ............................................................................................................................................................................................................22

How To Clean A Floor ...................................................................................................................................................................................................................22

Maintenance ........................................................................................................................................................................................................................................................23

How To Correct A Problem .................................................................................................................................................................................................................................28

Common Error Codes (SRUBTEC 770 L, 784 L & 795 L) ................................................................................................................................................................................... 29

Accessories .........................................................................................................................................................................................................................................................30

Section II Parts and Service Manual

Solution Tank Assembly .......................................................................................................................................................................................................................................32-33

Recovery Tank Assembly ....................................................................................................................................................................................................................................34-35

Electrical Panel Assembly S Models (Solo Controller) ........................................................................................................................................................................................36-37

Electrical Panel Assembly S Models (I-Drive Controller) ..................................................................................................................................................................................... 38-39

Electrical Panel Assembly L Models .................................................................................................................................................................................................................... 40-41

Control Panel Assembly L Models ....................................................................................................................................................................................................................... 42

Control Panel Assembly S Models (Solo Controller) ...........................................................................................................................................................................................43

Control Panel Assembly S Models (I-Drive Controller) ........................................................................................................................................................................................ 44-45

Squeegee Swing Arm Assembly ..........................................................................................................................................................................................................................46-47

Squeegee Assembly 770, 784 ............................................................................................................................................................................................................................. 48-49

Squeegee Assembly 795 .....................................................................................................................................................................................................................................50-51

Traverse System Assembly .................................................................................................................................................................................................................................52-53

Brush Head Assembly .........................................................................................................................................................................................................................................54-55

Brush Motor .........................................................................................................................................................................................................................................................56

Gearbox ...............................................................................................................................................................................................................................................................57

Imperial Transaxle Parts ......................................................................................................................................................................................................................................58-59

Electrical Schematic S Models (Solo Controller) .................................................................................................................................................................................................61

Electrical Schematic S Models (I-Drive Controller) .............................................................................................................................................................................................. 62

Electrical Schematic L Models ............................................................................................................................................................................................................................. 63

-2- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

OPERATOR SAFETY INSTRUCTIONS

DANGER!

Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner’s Manual and on your machine.

WARNING!

Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner’s Manual and on your machine.

CAUTION!

Failure to read and observe all CAUTION statements could result in damage to the machine or to other property. Read and observe all CAUTION statements found in our Owner’s Manual and on your machine.

DANGER!

Failure to read the Owner’s Manual prior to operating or attempting any service or maintenance procedure to your Nilﬁ sk Alto machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.

DANGER!

Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine until it is completely assembled. Inspect the machine carefully before operation.

DANGER!

Machines can cause an explosion when operated near ﬂ ammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other ﬂ ammable materials. This machine is not suitable for picking up hazardous dust.

DANGER!

Lead acid batteries generate gases which can cause an explosion. Keep sparks and ﬂ ames away from batteries. Do not smoke around the machine. Charge the batteries only in an area with good ventilation. Make sure that you unplug the AC charger from the wall outlet before operating the machine.

DANGER!

Working with batteries can be dangerous! Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or the tops of the batteries.

DANGER!

Using a charger with a damaged power cord could result in an electrocution. Do not use the charger if the power cord is damaged.

WARNING!

Operating this machine from anywhere other than the back of the machine could result in injury or damage. Operate this machine only from the rear.

WARNING!

This machine is heavy. Get assistance before attempting to transport or move it. Use two able persons to move the machine on a ramp or incline. Always move slowly. Do not turn the machine on a ramp. If operating machine on a gradient over 2%, do not stop, turn or park. Read the “Procedures For Transporting” in this manual before transporting.

WARNING!

Machines can topple over if guided over the edges of stairs or loading docks and cause injury or damage. Stop and leave this machine only on a level surface. When you stop the machine, turn the key “OFF”. Set the parking brake.

WARNING!

Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be performed by authorized Nilﬁ sk Alto personnel only.

WARNING!

Any alterations or modiﬁ cations of this machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modiﬁ cations not authorized by the manufacturer voids any and all warranties and liabilities.

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 3 -

OPERATOR SAFETY INSTRUCTIONS

WARNING!

Electrical components of this machine can “short-out” if exposed to water or moisture. Keep the electrical components of the machine dry. Wipe the machine down after each use. For storage, keep the machine in a dry building.

WARNING!

Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement labels and plates from your Nilﬁ sk Alto distributor.

WARNING!

Wet ﬂ oor surfaces can be slippery. Water solutions or cleaning materials used with this type of machine can leave wet areas on the ﬂ oor surface. These areas can cause a dangerous condition for the operator or other persons. Always put “Caution” signs around/

near the area you are cleaning.

WARNING!

Improper discharge of waste water may damage the environment and be illegal. The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. Also, city and state regulations regarding this discharge may be in your area. Understand and follow the regulations in your area. Be aware of the environmental hazards of chemicals that you dispose.

CAUTION!

Use of this machine to move other objects or to climb on could result in injury or damage. Do not use this machine as a step or furniture. Do not ride on this machine.

CAUTION!

Your machine warranty will be voided if anything other than genuine Nilﬁ sk Alto parts are used on your machine. Always use Nilﬁ sk Alto parts for replacement.

-4- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

INTRODUCTION

Nilﬁ sk ALTO’s newly designed Scrubtec 795, 784 & 770 automatic scrubbers are efﬁ cient and superior ﬂ oor cleaning machines. The Scrubtec 795 uses two brushes or pads to scrub a path 97 cm wide. The Scrubtec 784 uses two brushes or pads to scrub a path 84 cm wide. The Scrubtec 770 uses two brushes or pads to scrub a path 71 cm wide. A squeegee wipes the ﬂ oor while the vacuum motor removes the dirty solution from the ﬂ oor - all in one pass.

The Scrubtec 795, 784 & 770 automatic scrubbers come complete with six - 6 volt batteries, ﬁ ve battery connector cables, two battery cables, either two brushes or two pad drivers, and one operator’s manual.

Machine Speciﬁ cations

Model Scrubtec 795S Scrubtec 784S Scrubtec 770S

Model Number 05230F 05220F / 05220G 05210F / 05210G

Motor, Vac 1 HP (.74kw) three stage tangen-

Power Supply 36 volt (6-6V batteries)

Solution Tank 30 gallon (114 liter) 30 gallon (114 liter) 30 gallon (114 liter)

Recovery Tank 30 gallon (114 liter) 30 gallon (114 liter) 30 gallon (114 liter)

Motors, Brush (2) 1 hp PM (.74kw) 1 hp PM (.74kw) 1 hp PM (.74kw)

Motor Traction .50 hp PM (.37kw) .50 hp PM (.37kw) .50 hp PM (.37kw)

Brushes (2) 19 inch (48cm)

Brush Speed 200 rpm 200 rpm 200 rpm

Brush Pressure Variable 150 lbs. - 220 lbs. Variable 150 lbs. - 220 lbs. Variable 150 lbs. - 220 lbs.

Speed, Forward Variable to 230 ft./min. Variable to 230 ft./min. Variable to 230 ft./min.

Speed, Reverse Variable to 180 ft./min. Variable to 180 ft./min. Variable to 180 ft./min.

Charger 36V, 21A, 115V/60hz 36V, 21A, 115V/60hz 36V, 21A, 115V/60hz

Length 68.28 inches (173 cm) 67 inches (170 cm) 65.0 inches (165 cm)

Width - Machine 40.33 inches (102 cm) 35.70 inches (91 cm) 30.0 inches (76 cm)

Height 43.75 inches (112cm) 43.75 inches (112 cm) 43.75 inches (112 cm)

Cleaning Rate 42,000 sq ft/hr (3,901 sq. m/hr) 35,000 sq ft/hr (3,252 sq. m/hr) 29,700 sq ft./hr (2,750 sq ft./hr)

tial discharge

242AH, 310AH

w/.5” (1.5cm) overlap

1HP (.74kw) three stage tagential discharge

36 volt (6-6V batteries) 242AH, 310AH

17 inch (43cm) w/.5” (1.5 cm) overlap

1HP (.74kw) three stage tagential discharge

36 volt (6-6V batteries) 242AH, 310AH

14 inch (36cm) w/.5” (1.5 cm) overlap

Cleaning Swath 38 inch (97 cm) 33 inch (84 cm) 28 inch (71 cm)

Grade Cleaning 6° Incline 6° Incline 6° Incline

Weight w/Batteries (310AH) 1025 lbs. 465kg 1015 lbs. 460kg 1005 lbs. 456kg

Shipping Weight w/batteries (310AH)

Noise 76.5 dBA 76.5 dBA 76.5 dBA

Vibration <2.5 m/s

1328 lbs. 602kg 1318 lbs. 598kg 1308 lbs. 593kg

<2.5 m/s

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 5 -

SPECIFICATIONS:

Model

Scrubtec 795L Scrubtec 784L Scrubtec 770L

Model Number 05231F 05221F 05211F

Motor, Vac 1 HP (.74kw) three 1HP (.74kw) three 1HP (.74kw) three

stage tangential stage tagential stage tagential

discharge discharge discharge

Power Supply 36 volt (6-6V batteries) 36 volt (6-6V batteries) 36 volt (6-6V batteries)

242AH, 310AH 2420AH, 310AH 242AH, 310AH

Solution Tank 30 gallon (114 liter) 30 gallon (114 liter) 30 gallon (114 liter)

Recovery Tank 30 gallon (114 liter) 30 gallon (114 liter) 30 gallon (114 liter)

Motors, Brush (2) 1 hp PM (.74kw) 1 hp PM (.74kw) 1 hp PM (.74kw)

Motor Traction .50 hp PM (.37kw) .50 hp PM (.37kw) .50 hp PM (.37kw)

Brushes (2) 19 inch (48cm) 17 inch (43cm) 14 inch (36cm)

w/.5” (1.5cm) overlap w/.5” (1.5 cm) overlap w/.5” (1.5 cm) overlap

Brush Speed 200 rpm 200 rpm 200 rpm

Brush Pressure Variable 140 lbs. - 220 lbs. Variable 140 lbs. - 220 lbs. Variable 140 lbs. - 220 lbs.

Speed, Forward Variable to 230 ft./min. Variable to 230 ft./min. Variable to 230 ft./min.

Speed, Reverse Variable to 180 ft./min. Variable to 180 ft./min. Variable to 180 ft./min.

Charger 36V, 21A, 115V/60hz 36V, 21A, 115V/60hz 36V, 21A, 115V/60hz

Length 68.28 inches (173 cm) 67 inches (170 cm) 65.0 inches (165 cm)

Width - Machine 40.33 inches (102 cm) 35.70 inches (91 cm) 30.0 inches (76 cm)

Height 43.75 inches (112cm) 43.75 inches (112 cm) 43.75 inches (112 cm)

Cleaning Rate 42,000 sq ft/hr 35,000 sq ft/hr 29,700 sq ft./hr

(3,901 sq. m/hr) (3,252 sq. m/hr) (2,750 sq ft./hr)

Cleaning Swath 38 inch (97 cm) 33 inch (84 cm) 28 inch (71 cm)

Grade Cleaning 6° Incline 6° Incline 6° Incline

Weight w/Batteries (310AH)

Shipping Weight

1025 lbs. 465kg 1015 lbs. 460kg 1005 lbs. 456kg

1328 lbs. 602kg 1318 lbs. 598kg 1308 lbs. 593kg

w/batteries (310AH)

Noise 76.5 dBA 76.5 dBA 76.5 dBA

Vibration <2.5 m/s2 <2.5 m/s2 <2.5 m/s2

-6- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

PROCEDURES FOR TRANSPORTING

How To Put The Machine In A Van Or Truck

WARNING:

The machine is heavy. Make sure you use two able persons to assist the machine in climbing the ramp.

1. Make sure the loading ramp is at least eight (8) feet long, and strong enough to support the machine.

2. Make sure the ramp is clean and dry.

3. Put the ramp in position.

4. Remove squeegee assembly, brush housings, & brushes or pad drivers before loading.

5. Turn key switch “ON”.

6. Align the machine on a level surface ten (10) feet in front of the ramp.

7. Put the traverse speed switch in the “HI” position.

8. Press one or both forward switches.

9. Push the machine to the top of the ramp.

10. Turn the key switch “OFF”.

11. Fasten the machine to the vehicle.

How To Remove The Machine From A Van Or Truck

1. Make sure there are no obstructions in the area.

2. Make sure the unloading ramp is at least eight (8) feet long and strong enough to support the machine.

3. Make sure the ramp is clean and dry.

4. Put the ramp in position.

5. Unfasten the machine.

WARNING:

The machine is heavy. Make sure you use two able persons to assist in moving the machine down the ramp.

6. Turn the key switch “ON”.

7. Carefully and slowly, drive the machine to the top of the ramp by pressing and holding either of the forward switches and the reverse switch.

8. Put the traverse speed switch to the mid range speed setting. As the machine begins to travel down the ramp, maintain a slow downward speed by pressing either of the forward switches.

9. Replace squeegee assembly, brush housings, & brushes or pad drivers after the machine is unloaded and ready to use.

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 7 -

SYMBOLS USED ON SCRUBTEC 770, 784, 795

SYMBOLS USED ON SCRUBTEC 770S, 784S, 795S / 770L, 784L, 795L

Hazard Alert Symbol

On/Off Key Switch

SYMBOLS USED ON

SCRUBTEC 770S, 784S, 795S

Additional Brush Pressure Brush Up/Down

Power Traverse Speed Control

SYMBOLS USED ON

SCRUBTEC 770L, 784L, 795L

Squeegee Up/Down

Solution Control

Hour Meter Switch

Solution Control Charge/Battery Meter (Solo)

Charge Indicator One Touch Switch

Charge Indicator (I-Drive)

-8- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

Brush Up/Down

SYMBOLS USED ON SCRUBTEC 770, 784, 795

WARNING

READ OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE

RISK OF FIRE

• Use only commercially available ﬂ oor cleaners and waxes intended for machine operation.

• Do not use ﬂ am- mable materials.

RISK OF INJURY OR DAMAGE TO MACHINE

• Do not turn, stop

71018A

or leave machine on a ramp or dock.

WARNING

READ OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE

EXPLOSIVE GASES, CAN CAUSE SEVERE INJURY, DEATH OR DAMAGE TRANSFORMER.

• Keep ﬂ ammable materials away from batteries. Charge in a cool well ventilated

BATTERIES CONTAIN SULFURIC ACID. CAN CAUSE SEVERE INJURY.

• Avoid contact with skin eyes, or clothing. If contact, ﬂ ush with water. Get medical attention. If internal. contact call physician.

71017A

WARNING

MOVING PARTS. CONTACT CAN CAUSE SEVERE INJURY.

• Do not place hands or feet under machine when in use.

71015A

71014A

WEAR PROTECTIVE EYE GEAR.

WARNING

FALLING PARTS CAN CAUSE SEVERE INJURY.

• Make sure tank is secure before servicing.

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 9 -

MACHINE CONTROL PANEL 770S, 784S & 795S

Key Switch (See Figure #1, Item “A”)

The key switch turns “ON” the power to the control panel. “0” is “OFF” and “I” is “ON”.

Traverse Speed Switch (See Figure #1, Item “B”) The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the speed, turn the knob to the left.

Brush Up/Down Switch (See Figure #1, Item “C”) The brush switch has two positions: “Up” positions the brushes up; “Down” positions the brushes on the ﬂ oor. The brush motors start when the brushes are down and the traverse switch is depressed.

Increase Brush Pressure Switch (See Figure #1, Item D) This switch is used to increase the brush pressure. Increased brush pressure may be required when stripping or cleaning heavily soiled ﬂ oors. To increase brush pressure, ﬁ rst lower the brushes by pressing the brush up/down switch (Item “C”) to the down position. This will lower the brushes to the normal scrub position. To increase brush pressure, press and hold the switch (Item “D”) until the desired brush pressure is reached or the brush deck stops moving downward. To reposition the brush pressure to normal scrub, press the brush up/down switch (Item “C”) to the up position and after the brush deck is completely raised, then return the switch to the down position for normal scrub.

Solution Control Knob (See Figure #1, Item “E”) The solution control knob regulates the ﬂ ow of cleaning solution to the ﬂ oor. To increase the ﬂ ow turn the knob clockwise. To decrease the ﬂ ow, turn the knob counter-clockwise.

Forward Switch (See Figure #1, Item “F”) The forward switch turns the traverse motor “on” and if the brush motors are in the down position, it also activates the brush motors and solution control module. Either the right or the left switch can be used.

Reverse Switch (See Figure #1, Item “G”) The reverse switch, when used in conjunction with one of the forward switches, causes the machine to reverse direction. The reverse speed is 70% of the forward speed.

Charge / Battery Meter (Solo) (See Figure #1, Item “H1”) The charge/battery meter indicates the battery is being charged when the charger is plugged into an AC outlet. It also indicates the amount of charge that is left in the batteries while the machine is in use. When the battery charger gets too low the red light will begin ﬂ ashing and the brush/pad motors will shut off.

Battery Meter / Charge Indicator Light (I-Drive) (See Figure #1, Item “H2”)

The battery meter indicates the amount of charge remaining in the batteries while the machine is in use. When the charger is plugged into an AC Outlet, the charge green indicator light will ﬂ ash on and off. When the batteries become fully charged, the green indicator light will remain on until the charger is unplugged.

Circuit Breakers (See Figure #1, Item “I”-”M”) The circuit breaker reset buttons are located on the control panel. The breakers are located as follows: Item I & J - Brush Motors (35A); Item K - Traverse Motor (30A); Item L - Vac Motor (25A); Item M - Actuator Motor, Brush Head (5A)

If a circuit breaker trips, determine which motor is not operating and turn the key switch “OFF”. Wait ﬁ ve minutes and push the reset button back in. Turn the key switch “ON”, and try again. An authorized service person should be contacted if the breaker trips again.

Hour Meter (See Figure #1, Item “N”) The hour meter indicates the number of hours the machine has operated. It runs only when the machine is moving forward or reverse.

-10- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

MACHINE CONTROL PANEL 770S, 784S & 795S

Figure #1

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 11 -

MACHINE CONTROL PANEL 770L, 784L & 795L

Key Switch (See Figure #2 Item “A”)

The key switch turns “ON” the power to the control panel. “O” is “OFF” and “I” is “ON”.

Traverse Speed Switch (See Figure #2, Item “B”) The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the speed, turn the knob to the left.

Squeegee Up/Down Switch (See Figure #2, Item “C”) The squeegee switch is used to raise and lower the squeegee and to turn on and off the vacuum motor. The squeegee will lower and the vacuum motor will turn on when the switch is placed in the lower position. To raise the squeegee, place the switch in the up position. The vacuum motor will stop, after a short delay, when the switch is placed in the up position.

The middle switch position is used for the one touch control. The squeegee will raise and lower and the vacuum will turn on and off automatically when the one touch control function is used. NOTE: The squeegee switch must be in the middle position for the squeegee and vacuum to

operate properly with the one touch feature.

Brush Up/Down Switch (See Figure #2, Item D)

To lower brush head, push the brush switch in the down (+) position. To increase brush pressure, continue to push the brush switch in the down (+) position until the desired pressure is reached or until brush head travel stops. The brush motors will start and solution will ﬂ ow (provided the solution is turned “ON”) when the machine begins to traverse. To raise the brush head, push the brush switch in the up (-) position until the brush head travel stops or desired position is reached.

Solution Flow Control (See Figure #2, Item “E”) The solution ﬂ ow switch regulates the ﬂ ow of chemical solution to the ﬂ oor. To increase the ﬂ ow, push the solution ﬂ ow switch in the down (+) posi- tion until desired ﬂ ow is reached. To decrease the ﬂ ow, push the solution ﬂ ow switch in the up (-) position until the desired ﬂ ow is reached. To shut off the solution, push the solution ﬂ ow switch in the up (-) position until no indicators are visible on the display. NOTE: DO NOT run dry! NOTE: No

solution will ﬂ ow when the machine does not traverse.

Forward Switch (See Figure #2, Item “F”)

The forward switch turns the traverse motor “on” and if the brush motors are in the down position, it also activates the brush motors and solution control module. Either the right or the left switch can be used.

Reverse Switch (See Figure #2, Item “G”) The reverse switch, when used in conjunction with one of the forward switches, causes the machine to reverse direction. The reverse speed is 70% fo the forward speed.

One Touch (See Figure #2, Item “H”) The one touch button is a green button that lowers and raises the brush head and squeegee with one touch. NOTE: For more information about the one touch feature see the section “How to Operate the Machine”.

LCD Display (See Figure #2, Item “I”) The main display indicates the state of battery charge, brush head, solution and squeegee status. It will also display machine run hours and error codes. NOTE: When the battery charger gets too low the battery display will begin ﬂ ashing and the brush/pad motors will shut off.

Display Button (See Figure #2, Item “J”) Pressing the black display button will toggle between the main machine functions and the hour meter. The hour meter indicates the number of hours the machine has operated. It displays brush motor, vacuum motor, traverse motor and total key on hours.)

Circuit Breakers (See Figure #2, Item “K”, “L”, “M”) The circuit breaker reset buttons are located on the control panel. The breakers are located as follows: Item “K” and “L” - Brush Motors (35A); Item “M” - Key Switch (5A).

-12- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

MACHINE CONTROL PANEL 770L, 784L & 795L

G B

Figure #2

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 13 -

DISPLAY SCREENS FOR SCRUBTEC 770L, 784L, 795L

Position arrow indicating current position of squeegee (up or down)

Screens Available to Operator

SCREEN 1

“Battery” blinks when low voltage occurs.

SCREEN 2

Example

Water “droplets” off when solution is off and they are ﬂ ashing when solution is on.

Arrows indicating vacuum status. They are ﬂ ashing when vac is on and off when vac is off.

SCREEN 3 (Diagnostic)

Indicators are on all the time showing current settings.

The Diagnostic only. It will not show unless a fault with the machine occurs. When the fault happens the icon and error code will be displayed.

See "Common Error Codes" at end of "Maintenance Section".

-14- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

MACHINE CONTROLS & FEATURES

Squeegee Lift Handle (“S Class” models only) See Figure #3a, 3b, & 3c.

The squeegee lift handle is located below the control handles on the right side. It is used to raise or lower the squeegee. The vac motor is turned on when the handle is lowered.

Parking Brake (Optional)See Figure #4. The parking brake prevents movement of the machine. The brake is located on the left hand side of the transaxle motor. Turn the key switch off or disconnect the power to the battery to apply the brake.

There is a mechanical lever located on the brake. This lever is an override. To manually release the brake, rotate the lever toward the rear of machine (counter clockwise). To return the brake to normal or to apply the brake, rotate the lever towards the front of the machine (clockwise). NOTE: If the lever is left in the

override position, the brake will not function with the key switch, and the machine will not operate.

CAUTION!

Do not activate the brake while the machine is moving.

Float Shut Off See Figure #5. The shut-off switch for the vac motor is located in the recovery tank. It automatically turns off the vac motor when the recovery tank is full.

Figure #4

Figure #3a

Figure #3b

Figure #5

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 15 -

Figure #3c

HOW TO PREPARE THE MACHINE FOR OPERATION

How To Install The Batteries

The Scrubtec machines use six 6-volt batteries. The batteries are located in the battery compartment under the recovery tank.

To Install the batteries, follow this procedure:

1. Turn key switch off.

2. Make sure both tanks are empty.

38720B

38722B

38720B

3. Disconnect the hoses from the recovery tank (upper tank) & unplug the vac motor and ﬂ oat switch.

4. Remove the tank support bracket.

5. Remove the recovery tank.

6. Place the batteries in the solution tank as shown in ﬁ gures 6a and 6b.

WARNING!

Lifting batteries without help could result in an injury. Get help to lift the batteries. The batteries are heavy.

WARNING!

Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING!

7. Connect the battery cables between batteries and install long battery cable assembly as indicated. See ﬁ gure 6a and 6b.

8. Install the tank, reconnecting hoses and plugging in vac motor and ﬂ oat switch connectors. Install tank support bracket.

NOTE: Charge the batteries before using the machine.

Figure #6a

38722B

Figure #6b

38722B

38720B

38722B

-16- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

HOW TO PREPARE THE MACHINE FOR OPERATION

Battery Maintenance

The electrical power to operate the machine comes from the storage batteries. Storage batteries need preventive maintenance.

WARNING!

Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING!

To maintain the batteries in good condition, follow these instructions:

1. Keep the electrolyte at the correct level. The correct level is between

1/4” below the bottom of the tube in each cell and above the tops of the plates. Check the level of the electrolyte each time you charge the batteries. See ﬁ gure #7.

NOTE: Check the level of electrolyte prior to charging the batteries. Be sure the plates in each cell are covered with electrolyte . Do not top off the cells prior to charging the battery. Electrolyte expands during charging. As a result, the electrolyte could overﬂ ow from the cells. Always top off the cells with distilled water after charging.

CAUTION!

Irreversible damage will occur to the batteries if the electrolyte level does not cover the plates. Keep the electrolyte at the correct level.

CAUTION!

Machine damage and discharge across the tops of the batteries can occur if the batteries are ﬁ lled above the bottom of the tube in each cell. Do not ﬁ ll the batteries up to the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Never add acid to a battery after installation.

Correct ﬁ ll level

Figure #7

CAUTION!

Tap water may contain contaminants that will damage batteries. Batteries must be re-ﬁ lled with distilled water only.

2. Keep the tops of the batteries clean and dry. Keep the terminals and connectors clean. To clean the top of the

batteries, use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution. To clean the terminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into batteries.

3. Keep the batteries charged.

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 17 -

HOW TO PREPARE THE MACHINE FOR OPERATION

How To Charge The Batteries

WARNING!

Charging the batteries in an area without adequate ventilation could result in an explosion. To prevent an explosion, charge the batteries only in an area with good ventilation.

WARNING!

Lead acid batteries generate gases which could explode. Keep sparks and ﬂ ames away from batteries. NO SMOKING!

To charge the batteries, follow this procedure:

1. Make sure the key switch is in the “OFF” position.

2. Before charging the batteries, the battery compartment needs to be vented. To vent compartment, tip up the recovery tank until it locks in the open position (see ﬁ gure #8). To close the tank, pull up on the arm and then slowly lower the tank to the closed position.

CAUTION!

Before raising tank, be sure tank is empty.

Figure # 8

WARNING!

Do not operate or perform maintenance on the machine while the recovery tank is in the open position. The tank can be accidentally bumped and it may slam shut.

3. Put the charger on a ﬂ at surface. Make sure the vents on the sides are at least two inches away from walls and other objects. Make sure there are no objects near the vents on the bottom of the charger.

4. Disconnect the battery pack connector from the batteries.

5. Connect the DC connector on the charger to the battery pack connector. See ﬁ gure #8A.

6. Connect the battery charger AC cord located at the rear of the machine to a 10 amp (min) 230V properly grounded wall receptacle.

7. Observe indicator light to ensure the charging process has started. Flashing light(s) indicates that the batteries are being charged. Steady on green light indicates the batteries are fully charged.

NOTE: Make sure you plug into a circuit that is not loaded by other equipment. Wall breakers may be tripped and no charge will occur.

Figure 8A

WARNING!

Never charge a GEL battery with an unsuitable battery charger. Carefully follow the instructions given by the manufacturer of the batteries and battery charger.

NOTE: To prevent permanent damage to the batteries, avoid their complete discharge. Never leave the batteries completely discharged, even if the machine is not being used. When recharging the batteries, keep the recovery tank open. After every 20 recharging cycles, check the level of the electrolyte and if necessary top off with distilled water.

-18- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

HOW TO PREPARE THE MACHINE FOR OPERATION

How To Install The Brushes Or Pad Drivers

To install the brushes or pad drivers on the machine, follow this procedure:

1. Turn the key switch “ON”.

2. Put the brush switch in the “UP” position.

3. Turn the key switch “OFF”.

4. Go to the front of the machine.

5. Unlatch right and left brush housings and remove them. See

ﬁ gure #9.

6. Put a brush or pad driver under the brush motor plate. See

ﬁ gure #10.

7. Align the lugs on the motor gimbal with the slots in the brush

gimbal.

8. Pull the brush up until the gimbal locks.

9. Repeat steps 6, 7, and 8 to install the second brush or pad

driver.

How To Remove The Brushes Or Pad Drivers

To remove the brushes or pad drivers from the machine, follow this procedure:

1. Turn the key switch “ON”.

2. Put the brush switch in the “UP” position.

3. Turn the key switch “OFF”.

4. Go to the front of the machine.

5. Push down on two sides of the brush or pad driver until the

gimbals release.

Figure #9

Figure #10

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 19 -

HOW TO OPERATE THE MACHINE

How to Operate the One Touch System (“L Class” models only)

One touch cleaning is a feature on the new Scrubtec Walk-behind Scrubber. The factory defaults for this setting are two bars of brush pressure and four bars for solution ﬂ ow and squeegee in the down position.

1. Press and release the green button for all cleaning functions to begin, see ﬁ gure #11, item A.

2. The squeegee and brush head lower to the ﬂ oor and the vacuum starts. NOTE: The squeegee switch must be in the center position for the squeegee to operate with the one touch feature, see ﬁ gure #11, item B.

3. The brushes and solution will begin only when you begin to traverse.

4. The cleaning will be at the factory default settings, however you can reprogram these settings to your speciﬁ cations. See “Reprogramming One Touch” section below.

5. To end cleaning process, press the green button again and solution will stop; brushes will raise; after a short delay squeegee will raise; and the motor will turn off.

NOTE: It is intended that this be done while traversing. If you stop and do it, some solution can be left on the ﬂ oor.

Reprogramming One Touch

If you do not want to use the factory default settings, you may reprogram the setting by following the procedures below:

1. Place the machine in the desired scrub condition by using the one touch and individual switches.

2. Press and hold the green one touch button until you see the LCD display ﬂ ash, then release the button. NOTE: The time required should be approximately 5 seconds.

3. When you activate or deactivate the one touch, it will now be set to your preference for cleaning. These settings will remain until you disconnect power or reprogram them. NOTE: When programming one touch, be sure squeegee is in automatic (middle) position, otherwise you may program squeegee either up or down all the time.

How to Return One Touch to Factory Default Settings

To restore the factory settings, follow the procedures below:

1. Press and hold the green one touch button until you see the LCD display ﬂ ash two times (5 seconds between ﬂ ashes), see ﬁ gure 11. NOTE: The time required for this will be

approximately 10 seconds.

2. The settings should be returned to 4 bars of solution and 2 bars of brush pressure. NOTE: The squeegee vac switch must be in the middle position for default settings to work.

Figure #11

-20- FORM NO. 70935A Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795

HOW TO OPERATE THE MACHINE

How To Operate the Squeegee (“S Class” models only)

The squeegee wipes the ﬂ oor while the vacuum motor removes the dirty solution from the ﬂ oor. Use your right hand to lower or raise the squeegee handle. To operate the squeegee, follow this procedure:

1. To lower the squeegee and start the vac motor move the

squeegee lever to the right and down. See ﬁ gure #12.

2. To raise the squeegee, lift the squeegee lever up. See ﬁ gure

#13.

Note: The center position lets the vac motor continue to run with the squeegee off the ﬂ oor to avoid drips.

How to Fill The Solution Tank

CAUTION!

Make sure water or solution does not enter the opening for the vacuum motor See ﬁ gure #14.

The solution tank can be ﬁ lled in the front or through the clear drain hose at the rear of the machine. To ﬁ ll the solution tank follow this procedure:

1. Remove the solution tank lid. See ﬁ gure #15.

2. Fill the solution tank with water.

3. Add a cleaning chemical to the water. for the correct amount,

follow the directions shown on the container.

Figure #12

Figure #13

Figure #14

WARNING!

Water solutions or cleaning materials used with this type of machine can leave wet areas on the ﬂ oor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.

WARNING!

Machines can ignite ﬂ ammable materials and vapors. Do not use with or near ﬂ ammables such as gasoline, grain dust, solvents, and thinners. Only use a cleaning concentration recommended by the chemical manufacturer.

WARNING!

Nilﬁ sk Alto recommends a maximum water temperature of 120°F(49°C)

4. Replace the solution tank lid.

5. When ﬁ lling the machine from the rear, position the clear drain

hose against bracket and insert hose as shown in ﬁ gure 16. Solution level can be viewed from the back of the machine.

Figure #15

Figure #16

Nilﬁ sk ALTO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 21 -

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