MANUAL PURPOSE AND CONTENTS ..........................................................................................................................................3
HOW TO KEEP THIS MANUAL ....................................................................................................................................................... 3
IDENTIFICATION DATA ...................................................................................................................................................................3
OTHER REFERENCE MANUALS ...................................................................................................................................................4
SPARE PARTS AND MAINTENANCE ............................................................................................................................................. 4
CHANGES AND IMPROVEMENTS ................................................................................................................................................4
GENERAL INSTRUCTIONS ............................................................................................................................................................5
TECHNICAL DATA ..........................................................................................................................................................................11
USE ................................................................................................................................................................................18
GENERAL CAUTIONS ..................................................................................................................................................................18
BEFORE START-UP ......................................................................................................................................................................18
DIESEL ENGINE START AND STOP ............................................................................................................................................19
STARTING AND STOPPING THE MACHINE ...............................................................................................................................20
USING THE REAR SUCTION PIPE (*) .........................................................................................................................................25
USING THE WINDSCREEN WIPER/WASHER ............................................................................................................................25
USING THE CAB HEATING ..........................................................................................................................................................25
USING THE CAB CLIMATE CONTROL SYSTEM (*) ....................................................................................................................25
LIGHTING SYSTEM OPERATION ................................................................................................................................................26
LIFTED HOPPER SUPPORT ROD INSTALLATION .....................................................................................................................27
LIFTED HOPPER LID SUPPORT ROD INSTALLATION ..............................................................................................................27
USING THE HIGH-PRESSURE WATER GUN (*) .........................................................................................................................27
USING THE CAMERA KIT (optional) ............................................................................................................................................. 28
AFTER USING THE MACHINE .....................................................................................................................................................28
DUST CONTROL SYSTEM WATER TANK EMPTYING ...............................................................................................................28
TOWING THE MACHINE ..............................................................................................................................................................29
TRANSPORTING BY TRAILER ....................................................................................................................................................29
FIRST PERIOD OF USE ...............................................................................................................................................................30
SALT SPREADER ASSEMBLY AND USE (optional) ..................................................................................................................... 30
SNOW BRUSH ASSEMBLY AND USE (optional) .........................................................................................................................31
SNOW CUTTER ASSEMBLY AND USE (optional) .......................................................................................................................32
HOPPER, FILTER AND SUCTION PIPE CLEANING, GASKET CHECK AND SUCTION FAN BEARING LUBRICATION .........35
DUST CONTROL SYSTEM NOZZLE AND FILTER CLEANING ...................................................................................................36
DUST CONTROL SYSTEM WATER FILTER CLEANING .............................................................................................................37
HYDRAULIC SYSTEM OIL LEVEL CHECK ..................................................................................................................................37
HYDRAULIC SYSTEM OIL COOLER FIN CLEANING CHECK .................................................................................................... 37
SUCTION INLET AND SKIRT HEIGHT AND OPERATION CHECK .............................................................................................38
SIDE BROOM POSITION CHECK AND ADJUSTMENT ............................................................................................................... 39
3RD BROOM POSITION CHECK AND ADJUSTMENT ................................................................................................................40
ENGINE AIR PRE-FILTER AND FILTER CLEANING .................................................................................................................... 42
ENGINE RADIATOR FIN CLEANING CHECK .............................................................................................................................. 42
CAB AIR FILTER REPLACEMENT ................................................................................................................................................43
3RD BROOM ARM DISASSEMBLY/ASSEMBLY ..........................................................................................................................45
PROBLEMS AND REMEDIES .......................................................................................................................................................46
This Manual is an integral part of the machine; its purpose is to provide the operator with all necessary information to use
the machine properly in a safe and autonomous way. It contains information about technical data, safety, operation, storage,
maintenance, spare parts and disposal.
Before performing any procedure on the machine, the operators and qualifi ed technicians must read this Manual carefully. Contact
Nilfi sk in case of doubts concerning the interpretation of the instructions and for any further information.
TARGET
This Manual is intended for operators and technicians qualifi ed to perform the machine maintenance.
The operators must not perform procedures reserved for qualifi ed technicians. Nilfi sk will not be responsible for damages coming
from failure to follow these instructions.
HOW TO KEEP THIS MANUAL
The Instructions for Use Manual must be kept inside the machine cab, away from liquids and other substances that can cause
damage to it.
IDENTIFICATION DATA
The machine serial number and model are shown on the adhesive label (1, Fig. C) and the plate (1, Fig. E) affi xed inside the cab.
The machine serial number is also printed on the machine side (33, Fig. G).
The diesel engine serial number and model are marked in the positions shown in the relevant Manual; in some countries, a plate
showing the same data is provided in the position (1, Fig. E).
This information is useful when ordering machine and diesel engine spare parts. Use the following table to write down the machine
and diesel engine identifi cation data for any further reference.
MACHINE model ...............................................................................
MACHINE serial number ...................................................................
ENGINE model ..................................................................................
ENGINE serial number ......................................................................
RS 130033015124(3)2008-02
3
ENGLISH
INSTRUCTIONS FOR USE
OTHER REFERENCE MANUALS
The sweeper is also supplied with the following manuals:
–
Diesel Engine Manual (*)
–
Sweeper Spare Parts List
–
Salt Spreader Manual (optional) (*)
–
Salt Spreader Spare Parts List (optional)
–
Snow Brush Manual (optional) (*)
–
Snow Brush Spare Parts List (optional)
–
Snow Cutter Manual (optional) (*)
–
Snow Cutter Spare Parts List (optional)
–
Camera Kit Manual (optional) (*)
–
Camera Kit Spare Parts List (optional)
(*) These manuals are to be considered as integral part of the Sweeper Instructions for Use Manual.
At Nilfi sk Service Centers the following Manual is also available:
–
Sweeper Service Manual
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair procedures must be performed by qualifi ed personnel or by Nilfi sk Service
Centers. Only original spare parts and accessories must be used.
Call Nilfi sk for service or to order spare parts and accessories, specifying the machine model and serial number.
CHANGES AND IMPROVEMENTS
Nilfi sk constantly improves its products and reserves the right to make changes and improvements at its discretion without being
obliged to apply such benefi ts to the machines that were previously sold.
Any change and/or addition of accessory must be approved and performed by Nilfi sk.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary
precautions to safeguard people and property.
The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total
cooperation of the person responsible for the machine operation. Most of the accidents that may occur while working or moving
around are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is the best
guarantee against accidents and is essential for successful completion of any prevention program.
SYMBOLS
DANGER!
It indicates a dangerous situation with risk of death for the operator.
WARNING!
It indicates a potential risk of injury for people or damage to objects.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay careful attention to the
paragraphs marked by this symbol.
NOTE
It indicates a remark related to important or useful functions.
CONSULTATION
It indicates that it is necessary to consult the Instructions for Use Manual before performing any procedure.
4
33015124(3)2008-02RS 1300
INSTRUCTIONS FOR USE
GENERAL INSTRUCTIONS
Specifi c warnings and cautions to inform about potential damages to people and machine are shown below.
DANGER!
−
This machine must be used by properly trained and authorised personnel only.
−
Moreover, the operator must:
•
Be 18 years or older
•
Have a driving license
•
Be in normal psycho-physical conditions
•
Not be under the effect of substances that alters the nervous system (alcohol, psycopharmaceuticals,
drugs, etc.)
−
Remove the ignition key before performing any maintenance/repair procedure.
−
This machine must be used by properly trained and authorised personnel only. Children or disabled people
cannot use this machine.
−
Do not wear jewels when working near moving parts.
−
Do not work under the lifted machine without supporting it with safety stands.
−
Do not operate the machine near toxic, dangerous, fl ammable and/or explosive powders, liquids or vapors.
−
Be careful, fuel is highly fl ammable.
−
Do not smoke or bring open fl ames in the area where the machine is refuelled or where the fuel is stored.
−
Refuel outdoors or in a well-ventilated area, with the engine off.
−
Do not fi ll the fuel tank to the top, but leave at least 1.6 in (4 cm) from the fi ller neck to allow the fuel to
expand.
−
After refuelling, check that the fi ller cap is tightly closed.
−
If any fuel is spilled while refuelling, clean up the affected area and allow the vapors to dissipate before
starting the engine.
−
Avoid contact with skin and do not breathe in fuel vapors. Keep out of reach of children.
−
Before performing any maintenance/repair procedure remove the ignition key, engage the parking brake and
disconnect the battery.
−
When working under open hoods/doors, make sure that they cannot be closed by accident.
−
When performing maintenance procedures with the lifted hopper, fi x it with the support rods.
−
During machine transportation, the fuel tank must not be full.
−
Diesel engine exhaust gases contain carbon monoxide, an extremely poisonous, colorless, and odorless
gas. Do not inhale. Do not keep the engine running in a closed area.
−
Do not lay any object on the engine.
−
Before working on the engine turn it off. To prevent the engine from starting accidentally, disconnect the
battery negative terminal.
−
See also the SAFETY RULES in the Diesel Engine Manual, which is to be considered an integral part of this
Manual.
−
See also the SAFETY RULES in the Manuals of the following equipments (optional), which are to be
considered an integral part of this Manual:
•
Salt spreader
•
Snow brush
•
Snow cutter
•
Camera kit
ENGLISH
RS 130033015124(3)2008-02
5
ENGLISH
WARNING!
−
To drive on public roads, the machine must follow local licensing requirements.
−
The machine has been designed to be used as a sweeper, do not use it for different purposes.
−
While using this machine, take care not to cause damage to people and property.
−
Do not use the machine as a means of transport.
−
Do not leave the machine unattended with the ignition key inserted and the parking brake deactivated.
−
Do not bump into shelves or scaffoldings, particularly where there is a risk of falling objects.
−
Pay careful attention when lifting and emptying the hopper.
−
Adjust the operation speed to suit the ground conditions.
−
Carefully read all the instructions before performing any maintenance/repair procedure.
−
Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine
moving parts.
−
Protect body parts (eyes, hair, hands, etc.) properly, when performing cleaning procedures using
compressed air or water gun.
−
Avoid contact with battery acid, do not touch hot parts.
−
Do not allow the brooms to operate while the machine is stationary to avoid damaging the ground.
−
In case of fi re, use a powder fi re extinguisher, not a water one.
−
Do not wash the machine with corrosive substances.
−
Do not use the machine in particularly dusty areas.
−
Do not tamper with the machine safety guards and follow the ordinary maintenance instructions
scrupulously.
−
Do not remove or modify the plates affi xed to the machine.
−
In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise, request
assistance from the authorised personnel or from an authorised Service Center.
−
In case of part replacement, order ORIGINAL spare parts from an authorised Dealer or Retailer.
−
To ensure the proper and safe operation of the machine, have the scheduled maintenance, detailed in the
relevant chapter of this Manual, performed by the authorised personnel or an authorised Service Center.
−
The machine must be disposed of properly, because of the presence of toxic-harmful materials (oils,
batteries, plastics, etc.), which are subject to standards that require disposal in special centres (see
Scrapping chapter).
−
If the machine is used according to the instructions, the vibrations are not dangerous. Vibration level at the
operator’s body is 20.9 in/s
While the engine is running the silencer heats up. Do not touch the silencer to avoid serious scalding or fi re.
−
Do not run the engine if the oil level is low, to avoid damaging it seriously. Check the oil level with the engine
−
off and the machine on a level surface.
Do not run the engine if the air fi lter is not installed, to avoid damaging it.
−
The engine coolant lines are under pressure. Perform any check when the engine is off and after having
−
allowed it to cool down. Even when the engine is cool, pay careful attention when opening the radiator cap.
INSTRUCTIONS FOR USE
2
(0.531 m/s2) (ISO 2631-1) at maximum working speed (1,850 rpm).
6
33015124(3)2008-02RS 1300
INSTRUCTIONS FOR USE
WARNING!
The engine is equipped with a fan; do not stand near the engine when it is hot, because the fan can start
−
operating even if the machine is off.
All diesel engine servicing procedures should be performed by an authorised Dealer.
−
Only use original spare parts or parts of matching quality for the diesel engine. Using spare parts of lower
−
quality can seriously damage the engine.
See also the SAFETY RULES in the Diesel Engine Manual, which is to be considered an integral part of this
−
Manual.
See also the SAFETY RULES in the Manuals of the following equipments (optional), which are to be
−
considered an integral part of this Manual:
Salt spreader
•
Snow brush
•
Snow cutter
•
Camera kit
•
WARNING!
Carbon monoxide (CO) can cause brain damage or death.
The internal combustion engine of this machine can emit carbon monoxide.
Do not inhale exhaust gas fumes.
Only use indoors when adequate ventilation is provided, and when an assistant has been instructed to look
after you.
ENGLISH
UNPACKING/DELIVERY
The machine is delivered already assembled and ready-to-use, unpacking/installation procedures are not necessary.
Please check that the following items have been supplied with the machine:
Technical documents:
–
Sweeper Instructions for Use Manual
•
Diesel Engine Manual
•
Sweeper Spare Parts List
•
Manual and Spare Parts List of the following optional equipments:
•
Salt spreader
–
Snow brush
–
Snow cutter
–
Camera kit
–
MACHINE DESCRIPTION
OPERATION CAPABILITIES
This sweeper has been designed and built to be used by a qualifi ed operator to clean (by sweeping and suctioning) roads, smooth
and solid fl oors, in civil and industrial environments, and to collect dust and light debris under safe operation conditions.
The machine can also be used as salt spreader and for snow removal when supplied with proper equipments.
CONVENTIONS
Forward, backward, front, rear, left or right are intended with reference to the operator’s position, while on the driver’s seat (14, Fig. E).
RS 130033015124(3)2008-02
7
ENGLISH
INSTRUCTIONS FOR USE
DESCRIPTION
Description of the control area
(See Fig. D)
1.
Meter and control panel
2.
Indicator light panel
3.
Lifted hopper warning light (red)
4.
High beam indicator light
5.
Running light indicator light
6.
Turn signal indicator light
7.
Charged battery indicator light
8.
Engine oil pressure warning light
9.
Engine coolant high temperature warning light
10.
Low fuel warning light
11.
Glow plug pre-heating warning light
12.
Parking brake warning light
13.
Clogged engine air fi lter warning light
14.
Water-in-fuel warning light
15.
Fuel level indicator
16.
Engine coolant temperature indicator
17.
Display showing:
•
Working hours (when the ignition key is turned on the
fi rst position, before running the engine)
•
Engine speed (when the engine is running and the
charged battery warning light is off)
The display can also show the following acronyms:
•
F.OPE: it indicates that the fuel level indicator cable is
not connected
•
F.COr: it indicates that the fuel level indicator cable is
shorted
•
H.OPE: it indicates that the engine coolant temperature
indicator is not connected
•
H.COr: it indicates that the engine coolant temperature
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
indicator is shorted
Left vent
Ceiling light: If pressed on the right or left side, it turns on.
In central position, it turns off.
Hazard warning light switch
Hopper lid opening/closing switch
3rd broom tilting switch
Right vent
Ignition key
3rd broom rotation direction selector
Drive pedal
Dust control system water pump switch:
•
When the switch is turned to the fi rst position, the
nozzles sprinkle a medium quantity of water
•
When the switch is turned to the second position, the
nozzles sprinkle the maximum quantity of water
Steering wheel
Side brooms (fi rst position) and 3rd broom (second
position) switch
Suction fan/optional equipment switch
Brake pedal
Windscreen wiper fl uid tank
Windscreen wiper switch
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
In 0 position: windscreen wiper stopped
•
In 1 position: windscreen wiper moving
•
In 2 position (with spring-return): windscreen washer jet
•
3rd broom arm extension shifting switch (with springreturn)
Combination switch, having the following functions:
Headlights off, with mark (35b) at the symbol O
•
Running lights on, with mark (35b) at the symbol
•
•
Low beam on, with mark (35b) at the symbol
•
High beam on, with mark (35b) at the symbol and
lowered lever (35a)
•
High beam temporary on, lifting the lever (35a)
•
Right turn signal on, bringing the lever (35a) forward
•
Left turn signal on, bringing the lever (35a) backward
•
Horn activation, pushing the lever (35a) in the direction
shown by the arrow (35c)
Suction inlet, brooms, hopper joystick
Suction inlet and side broom lowering push-button
Suction inlet and side broom lifting push-button
Hopper return push-button
Hopper dumping push-button
Suction inlet and side broom left shifting push-button
Suction inlet and side broom right shifting push-button
Hopper lifting push-button
Hopper lowering push-button
Safety push-button (press and hold it to activate the other
push-buttons on the joystick)
3rd broom joystick, to activate the following functions (after
pressing the 3rd broom switch):
•
Forward: 3rd broom lowering
•
Backward: 3rd broom lifting
•
Right side: arm to the right side
•
Left side: arm to the left side
Skirt lifting push-button
Skirt lowering push-button
Full water tanks warning light (green)
Full water sub-tank warning light (yellow)
Empty water tanks warning light (red) (the pumps stop
automatically)
3rd broom working light switch
Closed hopper lid warning light
Warning decal
8
33015124(3)2008-02RS 1300
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