Nilfisk R 580 B User Manual
FLOORTEC R 580 B
DEUTSCH
BETRIEBSANLEITUNG
FRANÇAIS
MANUEL D’UTILISATION
ENGLISH
USER MANUAL
NEDERLANDS
GEBRUIKSAANWIJZING
www.nilfisk-alto.com
S310208
S310209
S310027 S310114
S310181
S310117
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S310133
S310210
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S310180
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USER MANUAL
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INTRODUCTION ................................................................................................................................... 2
MANUAL PURPOSE AND CONTENTS ........................................................................................................... 2
TARGET ........................................................................................................................................................... 2
HOW TO KEEP THIS MANUAL ....................................................................................................................... 2
IDENTIFICATION DATA ..................... ... ... .... ... ... ... ... .... ... ... ... .......................................... .... ... .......................... 2
OTHER REFERENCE MANUALS .................................................................................................................... 2
SPARE PARTS AND MAINTENANCE ............................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................. 2
SAFETY ................................................................................................................................................. 2
SYMBOLS ................................. ................ ................ ................. ................ ................ ....................................... 3
GENERAL INSTRUCTIONS ............................................................................................................................. 3
UNPACKING ......................................................................................................................................... 4
MACHINE DESCRIPTION ..................................................................................................................... 4
OPERATION CAPABILITIES ............................................................................................................................ 4
CONVENTIONS ..................... ................ ................ ................ ................. ................ .......................................... 4
DESCRIPTION ................................................................................................................................................. 4
TECHNICAL DATA ........................................................................................................................................... 5
ELECTRICAL FUSES ....................................................................................................................................... 6
ACCESSORIES/OPTIONS ............................................................................................................................... 6
USE ........................................................................................................................................................ 7
BATTERY CHECK/SETTING ON A NEW MACHINE ...................................................................................... 7
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) ................................................ 8
BEFORE START-UP ........................................................................................................................................ 8
STARTING AND STOPPING THE MACHINE .................................................................................................. 8
MACHINE OPERATION ................................................................................................................................... 9
HOPPER DUMPING ......................................................................................................................................... 9
AFTER USING THE MACHINE ...................................................................................................................... 10
WORKING LIGHT ADJUSTMENT ......................................... .... ... ... .......................................... ... ... ............... 10
MACHINE LONG INACTIVITY ....................................................................................................................... 10
FIRST PERIOD OF USE ................................................................................................................................ 10
MAINTENANCE .................................................................................................................................. 10
SCHEDULED MAINTENANCE TABLE ........................... ............................................................................... 11
MAIN BROOM HEIGHT CHECK AND ADJUSTMENT .................................................................................. 12
MAIN BROOM REPLACEMENT ..................................... ... ... .... ... ... .......................................... ... ... ............... 12
SIDE BROOM HEIGHT CHECK AND ADJUSTMENT ....................................... .... ... ... ... .... ... ... ... ... .... ... ... ... .. 13
SIDE BROOM REPLACEMENT ..................................................................................................................... 13
FRAME DUST FILTER CLEANING AND INTEGRITY CHECK ..................................................................... 14
CLOSED POCKET DUST FILTER CLEANING AND INTEGRITY CHECK ................................................... 14
SKIRT HEIGHT AND OPERATION CHECK .................................................................................................. 15
HOPPER LIFTING SYSTEM OIL LEVEL CHECK ..........................................................................................15
CHARGING THE BATTERIES ....................................................................................................................... 16
SAFETY FUNCTIONS ......................................................................................................................... 16
RUNNING ENABLING SWITCH ..................................................................................................................... 16
EMERGENCY PUSH-BUTTON ...................................................................................................................... 16
HOPPER LIFTING/LOWERING AND OVERTURNING ENABLING SWITCH ............................................... 16
HOPPER LIFTING CYLINDER SAFETY DEVICE VALVE ............................................................................. 16
TROUBLESHOOTING ........................................................................................................................ 17
SCRAPPING ........................................................................................................................................ 17
EC CERTIFICATE OF CONFORMITY ................................................................................................ 18
146 2601 000(1)2005-03 A FLOORTEC R 580 B 1
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USER MANUAL
INTRODUCTION
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with
all necessary information to use the machine properly in a
safe and autonomous way. It contains information about
technical characteristics, operation, machine storage,
maintenance, spare parts and safety conditions.
Before carrying out any procedure on the machine, the
operators and technicians in charge of the machine
maintenance must read this manual carefully. Contact an
authorised Nilfisk-Alto Service Center in case of doubts
regarding the interpretation of the instructions and for any
further information.
TARGET
This manual is intended for qualified operators and
technicians involved in the machine maintenance.
HOW TO KEEP THIS MANUAL
The User manual must be kept near the machine, inside
an adequate case, far from liquids and other substances
that can cause damage to it.
IDENTIFICATION DATA
The machine model and serial number are marked on the
outside, under the seat (28, Fig. B).
The machine model year is written in the EC statement
and it is also indicated by the first two figures of the
machine serial number.
This information is useful when requiring machine and
engine replacement parts. Use the following table to write
down the machine identification data for any further
reference.
MACHINE model ........................................................
OTHER REFERENCE MANUALS
– Spare Part List, supplied with the machine.
– Service manual (that can be consulted at Nilfisk-Alto
Service Centers).
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair
procedures must be carried out by qualified personnel or
by Nilfisk-Alto Service Centers (listed at the end of this
manual). Only original spare parts and accessories must
be used.
Call Nilfisk-Alto for service or to order spare parts and
accessories, specifying the machine model and serial
number.
CHANGES AND IMPROVEMENTS
Nilfisk-Alto constantly improves its products and reserves
the right to make changes and improvements at its
discretion without being obliged to apply such benefits to
the machine that were sold previously. Any change and/or
addition of accessory must be approved and performed by
Nilfisk-Alto.
SAFETY
The following symbols indicate potentially dangerous
situations. Always read this information carefully and take
all necessary precautions to safeguard people and
property.
No accident prevention program is effective without the
total cooperation of the person responsible for the
machine operation. Most of the accidents that may occur
in a factory, while working or moving around, are caused
by failure to comply with the simplest rules for exercising
prudence. A careful and prudent Operator is the best
guarantee against accidents and is essential for
successful completion of any prevention program.
MACHINE serial number ............................................
2 FLOORTEC R 580 B 146 2601 000(1)2005-03 A
SYMBOLS
DANGER!
It indicates a dangerous situation with risk
of death for the Operator.
WARNING!
It indicates a potential risk of injury for
people.
CAUTION!
It indicates a caution or a remark related to
important or useful functions. Pay attention
to the paragraphs marked by this symbol.
NOTE
Consult the User manual before performing
any procedure.
GENERAL INSTRUCTIONS
Specific warnings and cautions to inform about potential
damages to people and machine are shown below.
DANGER!
– To perform maintenance/repair procedures turn the
machine ignition key to OFF position and disconnect
the battery.
– This machine must be used by properly trained and
authorised personnel only. Children or disabled
people cannot use this machine.
– Keep sparks, flames and smoking materials away
from the batteries. During the normal operation
explosive gases are released.
– Do not wear jewels when working near electrical
components.
– Do not work under the lifted machine, if it is not
securely fixed.
– Each time you work under the open hood, ensure that
the hood cannot be closed by accident.
– Do not operate the machine near toxic, dangerous,
inflammable and/or explosive powders, liquids or
vapours.
– Battery charging produces highly explosive hydrogen
gas. Keep the hood open during battery charging and
perform the operation only in well-ventilated areas
and far from naked flames.
USER MANUAL
WARNING!
– Carefully read all the instructions before carrying out
any maintenance/repair procedure.
– Take all necessary precautions to prevent hair,
jewels and loose clothes from being caught in the
moving parts of the machine.
– Do not smoke while charging the batteries.
– Do not leave the machine unattended with the key
inserted in the ignition switch and the parking brake
disengaged.
– Do not use the machine on surfaces with a gradient
greater than the one indicated on the machine.
– Do not wash the machine with direct or pressurised
water jets, or with corrosive substances. Do not use
compressed air for general cleaning, except for the
filters (see the related paragraph).
– While using this machine, take care not to cause
damage to other people, especially children.
– Do not put any can containing fluids on the machine.
– The storage temperature must be between 0°C and
+40°C.
– The machine operating temperature must be
between 0°C and +40°C.
– The humidity must be between 30% and 95%.
– Always protect the machine against the sun, rain and
bad weather, both under operation or inactivity
condition.
– The machine cannot be used for towing or pushing
objects and/or loads.
– Do not use the machine as a transport vehicle; the
machine maximum capacity is 110 kg, besides the
weight of the operator.
– Do not allow the brooms to operate while the machine
is stationary to avoid damaging the floor.
– In case of fire, possibly use a powder fire
extinguisher, not a water one.
– Do not bump into shelves or scaffoldings, particularly
where there is a risk of falling objects.
– Adjust the operation speed to suit the floor conditions.
– This machine cannot be used on public roads.
– Do not tamper with the machine safety guards and
follow the ordinary maintenance instructions
scrupulously.
– Do not remove or modify the plates affixed to the
machine by the Manufacturer.
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– In case of machine malfunctions, ensure that these
are not due to lack of maintenance. Otherwise,
request assistance from the authorised personnel or
from an authorised Service Center.
– In case of part replacement, order ORIGINAL spare
parts from an authorised Dealer or Retailer.
– To ensure the proper and safe operation of the
machine, have the scheduled maintenance, detailed
in the related chapter of this Manual, performed by
the authorised personnel or an authorised Service
Center.
– The machine must be disposed of properly, because
of the presence of toxic-harmful materials (batteries,
oils, plastics, etc.), which are subject to standards
that require disposal in special centres (see the
“Scrapping” chapter).
– If the machine is used according to the instructions,
the vibrations do not cause dangerous situations. The
machine vibration level is less than 2.5 m/s
1032-96/A1-98).
– Do not tilt the machine more than 30° from its
horizontal position, or the highly corrosive acid could
leak out of the batteries. When the machine is to be
tilted for maintenance operations, remove the
batteries.
2
(EN
UNPACKING
When the machine is delivered, check that the packing
and the machine were not damaged during transportation.
In case of visible damages, keep the packing and have it
checked by the Parcel Service that delivered it. Call the
Carrier immediately to fill in a damage claim.
Please check that the following items have been supplied
with the machine:
Technical documents:
– Sweeper manual
– Spare Parts List
– No. 1 main fuse (F0) 150A
– Battery connector
MACHINE DESCRIPTION
OPERATION CAPABILITIES
The sweeper is used to sweep dust or light debris on
smooth and solid floor, in civil or industrial environment,
under safe operation conditions by a qualified Operator.
CONVENTIONS
Forward, backward, front, rear, left or right are intended
with reference to the operator’s position, that is to say on
the driver’s seat (27, Fig. B).
DESCRIPTION
Control panel
(See Fig. B)
1. Hopper lifting/lowering enabling switch
2. Horn switch
3. Working light switch (optional)
4. Position for optional switch (rotating light)
5. Display
6. Display selection button for the following operations,
in sequence:
- Working hours
- Last digit of the hours - (dot) - minutes
- Battery voltage (V)
7. Discharged battery warning light (red)
8. Semi-discharged battery warning light (yellow)
9. Charged battery warning light (green)
10. Steering wheel
11. Steering wheel inclination adjusting knobs
12. Emergency stop button
13. Position for optional switch
14. Filter-shaker switch
15. Hopper lifting/lowering switch
16. Hopper overturning switch
17. Vacuum activation/deactivation lever
18. Ignition switch
19. Parking brake lock control lever (in combination with
pedal, position 26).
20. Drive pedal
21. Right broom lifting/lowering lever
4 FLOORTEC R 580 B 146 2601 000(1)2005-03 A
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22. Left broom lifting/lowering lever (optional)
23. Seat longitudinal position adjusting lever
24. Main broom lifting/lowering lever
25. Front skirt lifting pedal
26. Service brake pedal (parking brake when combined
with lever, position 19)
27. Driver seat with safety microswitch
28. Serial number plate
29. Forward/reverse gear switch
Outside view
(See Fig. C)
1. Pivoting light (always on when the ignition switch is
turned to “I” position)
2. Working light aiming adjusting screws
3. Dust filter cover
4. Hopper
5. Left door
6. Left fastener with locking screw
7. Right opening door
8. Right fastener
9. Working light (optional)
10. Right side broom
11. Left side broom (optional)
12. Main broom
13. Battery compartment hood
14. Rear drive wheels on fixed axis
15. Front steering wheel
16. Left side skirt
17. Right side skirt
18. Front skirt
19. Rear skirt
20. Dust filter container
Under-hood compartment
(See Fig. V)
1. Hood (open position)
2. Batteries
3. Battery caps
4. Battery connector
5. Main broom motor resettable thermal fuse
6. Right side broom motor resettable thermal fuse
7. Left side broom motor resettable thermal fuse
8. Lamellar fuse box
9. Suction/main broom motor
10. Vacuum fan
11. Drive motor
12. Wiring junction box
13. Drive electronic board
14. Hopper lifting system hydraulic oil tank
15. Battery installation diagram
16. Open hood support rod
TECHNICAL DATA
General Values
Working width (with one side broom) 1,050 mm
Working width (with two side brooms) 1,310 mm
Machine length 1,776 mm
Machine width (with one side broom) 1,207 mm
Machine width (with two side brooms) 1,310 mm
Maximum height, at the steering wheel 1,350 mm
Minimum ground clearance (skirts not
included)
Hopper maximum lifting height 1,650 mm
Maximum weight liftable by the hopper 110 kg
Minimum/maximum dumping height 270 mm/1,370 mm
Minimum turning radius 1,690 mm
Main broom size Ø 300 mm x 800 mm
Side broom size Ø 500 mm
Maximum forward speed 7 Km/h
Maximum reverse speed 3.5 Km/h
Gradeability 16%
Hopper capacity 130 litres
Front axis weight in running conditions 243 Kg
Rear axis weight in running conditions 386 Kg
Machine whole weight with 4x6V 180 Ah
standard batteries
Front steering wheel 4.00 - 4 mm
Rear wheels, driving 4.00 - 4 mm
Sound level (A L
Electric motors Values
Electrical system voltage 24V
Suction/main broom motor
Drive motor 24V, 750W, 5.000 rpm
Side broom reduction unit 24V, 90W, 85 rpm
Filter-shaker motor 24V, 90W, 5,700 rpm
Batteries Values
Standard batteries
Optional batteries
Optional batteries (gel or lead, available
at Nilfisk retailers)
Battery total voltage 24V
Usable battery capacity 330Ah
Battery case dimensions 300x800 mm
Battery compartment max. size 360x800x380 mm
) 66.9 dB(A)
pa
60 mm
629 Kg
24V, 1.100W,
2.800 rpm
No. 4 6V, lead
batteries, with acid
electrolyte, in serial
connection
No. 1 24V, lead battery
with acid electrolyte
Values
Dust vacuuming and filtering Values
Paper dust filter, 5-10 µm 4.5 m
Main broom compartment vacuum 7.6 mm H2O
2
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USER MANUAL
Wiring diagram
(See Fig. AF)
BE1: Pivoting light (optional)
BZ1: Reverse gear buzzer
C1: Battery connector
EB1: Drive electronic board
EB2: Display board
ES1: Line electromagnetic switch
ES2: Main broom electromagnetic switch
ES3: Pump relay
ES4: Pump relay
F0: Main fuse
F1: Key fuse
F2: Hydraulic pump fuse
F3: Hopper actuator fuse
F4: Filter-shaker fuse
F5: Service fuse
F6: Working light fuse (optional)
F7: Right side broom resettable thermal fuse
F8: Left side broom resettable thermal fuse (optional)
F9: Main broom resettable thermal fuse
K1: Ignition switch
L1: Right light (optional)
L2: Left light (optional)
L3: Working light (optional)
M1: Drive motor
M2: Main broom motor
M3: Hydraulic pump
M4: Actuator
M5: Filter-shaker motor
M7: Right side broom motor
M8: Left side broom motor (optional)
R1: Accelerator potentiometer (pedal in-built)
SW0: Emergency switch
SW1: Forward/reverse gear switch
SW2: Main broom microswitch
SW3: Hopper enabling switch
SW4: Hopper lifting/lowering switch
SW5: Hopper overturning switch
SW7: Right side broom microswitch
SW8: Left side broom microswitch (optional)
SW9: Hopper horizontal position microswitch
SW10: Hopper lifted position microswitch
SW11: Hopper open position microswitch
SW12: Hopper closed position microswitch
SW13: Filter-shaker switch
SW14: Light switch (optional)
SW15: Horn switch
SW16: Working light switch (optional)
SW17: Safety microswitch (in the seat)
SW18: Accelerator pedal microswitch
Colour code
BK: Black
BU: Blue
BN: Brown
GN: Green
GY: Grey
OG: Orange
PK: Pink
RD: Red
VT: Violet
WH: White
Hydraulic diagram
(See Fig. AG)
1. Hydraulic oil tank
2. Hydraulic oil filter
3. Hydraulic pump
4. Motor
5. Safety valve
6. Hopper lifting cylinder
ELECTRICAL FUSES
Under the hood, outside the electrical box, there are the
following fuses:
– Circuit breakers, which can be reset by pressing
the related key:
– Main broom motor (5, Fig. V)
– Right side broom motor (6, Fig. V)
– Left side broom motor (7, Fig. V) (optional)
– Lamellar fuses, protected by a transparent plastic
cover, which protect the following circuits:
– F1 (15A) (the first starting from above): ignition
switch
– F2 (20A): hydraulic pump
– F3 (10A): hopper actuator
– F4 (15A): filter-shaker
– F5 (10A): auxiliaries
– F6 (10A): working lights (optional)
– spare 1 (20A)
– spare 2 (15A)
Inside the electrical box (12, Fig. V), there is the following
fuse:
– F0 (150A): main (2, Fig. Z).
ACCESSORIES/OPTIONS
In addition to the standard components, the machine can
be equipped with the following accessories/options,
according to the machine specific use:
– Left side broom;
– Main and side brooms with harder or softer bristles;
– Antistatic polyester or polyester BIA C dust filter;
– Pocket filter;
– Pivoting light;
– Working light;
– Non marking skirt;
– Non marking wheels;
– Protective roof.
For further information concerning the optional
accessories, contact Your Retailer.
6 FLOORTEC R 580 B 146 2601 000(1)2005-03 A
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