Nilfisk R 571, R 571 C, 571 C, R 586, 571 User Manual

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Manual Steering ModelsManual Steering Models
Manual Steering Models
Manual Steering ModelsManual Steering Models
SCRUBTEC R 571SCRUBTEC R 571
SCRUBTEC R 571
Operator's
Manual
U.S. Patent No. 6,105,192; No. RE39,581; No. 6,557,207; No. 7,185,397; and Patents Pending
READ THIS BOOK
CAUTION: Read the Operator's Manual before using the appliance.
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your ALTO machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.
For new books write to: ALTO, 2100 Highway 265, Springdale, Arkansas 72764.
SCRUBTEC R 571SCRUBTEC R 571
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 571 C
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 586SCRUBTEC R 586
SCRUBTEC R 586
SCRUBTEC R 586SCRUBTEC R 586
SCRUBTEC RSCRUBTEC R
SCRUBTEC R
SCRUBTEC RSCRUBTEC R
Form No. 71274A 3/08 CLARKE TECHNOLOGY Printed in the U.S.A.
Table of Contents
Operator Safety Instructions .................................................................................................................................................. 3
Introduction & Machine Specifications .................................................................................................................................... 5
Symbols Used on Scrubtec .................................................................................................................................................... 6
Display Screens for Scrubtec ................................................................................................................................................ 7
Machine Control Panel ............................................................................................................................................................. 8
Machine Controls and Features .............................................................................................................................................. 9
How to Prepare the Machine for Operation ........................................................................................................................... 10
How to Operate the Machine .................................................................................................................................................. 16
Maintenance ............................................................................................................................................................................ 24
How to Correct Problems in the Machine ............................................................................................................................... 27
Common Error Codes .............................................................................................................................................................. 28
Accesories and Options ......................................................................................................................................................... 29
SECTION II Parts and Service Manual
Final Assembly Drawing ......................................................................................................................................................... 32
Main Frame Assembly Drawing (Rotary) ............................................................................................................................... 34
Main Frame Assembly Drawing (Cylindrical) ......................................................................................................................... 36
Main Frame Assembly Drawing (BOOST) .............................................................................................................................. 38
Optional Side Squeegee Lift (28 & 34 Rotary Models) ........................................................................................................... 40
Front Wheel Assembly Drawing and Parts List ..................................................................................................................... 42
Squeegee Lift Assembly Drawing and Parts List .................................................................................................................. 43
Recovery Tank Assembly Drawing ........................................................................................................................................ 44
Solution Tank Assembly Drawing (View 1) ........................................................................................................................... 46
Solution Tank Assembly Drawing (View 2) ........................................................................................................................... 48
Steering Column Assembly Drawing ...................................................................................................................................... 50
28” Rotary Brush Head Assembly Drawing and Parts List ................................................................................................... 52
34” Rotary Brush Head Assembly Drawing and Parts List ................................................................................................... 53
28” Cylindrical Head Assembly Drawing ................................................................................................................................ 54
32” Boost Head Assembly Drawing ....................................................................................................................................... 56
Squeegee Assembly Drawing ................................................................................................................................................ 58
Front Squeegee Assembly Drawing and Parts List ............................................................................................................... 60
Front Squeegee Arm Assembly Drawing and Parts List ....................................................................................................... 61
Electrical Panel Assembly Drawing and Parts List ................................................................................................................. 62
Electrical Connection Diagram ................................................................................................................................................. 63
Electrical Schematic ................................................................................................................................................................ 67
How to Handle the Packed Machine ....................................................................................................................... 10
How to Unpack the Machine ................................................................................................................................... 10
How to Install the Batteries ..................................................................................................................................... 10
Battery Maintenance ............................................................................................................................................... 11
How to Charge the Batteries .................................................................................................................................. 12
Recharging the Batteries ........................................................................................................................................ 12
Level Indicators for the Charge on the Batteries ................................................................................................... 13
How to Install the Squeegee ................................................................................................................................... 13
How to Adjust the Squeegee ................................................................................................................................. 13
How to Change or Rotate Brushes on Cylindrical Brush Head ............................................................................. 14
How to Install and Remove the Brush or Pad on the Boost Head ......................................................................... 15
How to Return One Touch to Factory Default Settings ......................................................................................... 16
How to Move Machine ............................................................................................................................................ 16
Seat Adjustment ...................................................................................................................................................... 16
How to Read the Battery Meter .............................................................................................................................. 17
How to Change Display Screens on the LCD Module ........................................................................................... 17
How to Read the Solution Empty Indicator ............................................................................................................. 17
How to Read the Recovery Full Indicator ............................................................................................................... 17
How to Operate the Squeegee and the Vacuum Motor ........................................................................................ 18
How to Operate the Solution Flow ...............................................................................................
How to Operate Brush Pressure ........................................................................................................................... 18
How to Operate the Forward / Reverse Switch ................................................................................................... 18
How to Fill the Solution Tank ................................................................................................................................... 19
Operating the Machine ............................................................................................................................................ 19
Do These Procedures When You Begin Your Work Period .................................................................................. 20
How to Clean a Floor .............................................................................................................................................. 21
How to Clean a Very Dirty Floor ............................................................................................................................. 22
Do These Procedures When You End Your Work Period ..................................................................................... 22
Maintenance to Be Done Every Week .................................................................................................................... 24
Battery Inspection and Cleaning ............................................................................................................................. 24
Cleaning the Recovery Tank and Filter ................................................................................................................... 24
Cleaning the Solution Tank and Filter ...................................................................................................................... 25
Manually Draining the Solution Tank ....................................................................................................................... 25
Vac Assisted Solution Tank Draining ..................................................................................................................... 25
Squeegee Maintenance .......................................................................................................................................... 25
Front Squeegee Blade Replacement ...................................................................................................................... 25
Rear Squeegee Blade Replacement ....................................................................................................................... 26
Squeegee Maintenance .......................................................................................................................................... 26
Cleaning the Vac Hose ........................................................................................................................................... 26
Parts List ................................................................................................................................................................. 33
Parts List ................................................................................................................................................................. 35
Parts List ................................................................................................................................................................. 37
Parts List ................................................................................................................................................................. 39
Parts List ................................................................................................................................................................. 41
Parts List ................................................................................................................................................................. 45
Parts List (View 1) .................................................................................................................................................. 47
Parts List (View 2) .................................................................................................................................................. 49
Parts List ................................................................................................................................................................. 51
Parts List ................................................................................................................................................................. 55
Parts List ................................................................................................................................................................. 57
Parts List ................................................................................................................................................................. 59
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OPERATOR SAFETY INSTRUCTIONS
DANGER: Failure to read and observe all DANGER statements could result in severe
bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
WARNING: Failure to read and observe all WARNING statements could result in injury
to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine.
CAUTION: Failure to read and observe all CAUTION statements could result in
damage to the machine or to other property. Read and observe all CAUTION statements found in our Owner's Manual and on your machine.
DANGER: Failure to read the Operator’s Manual prior to operating or attempting any service or
DANGER: Operating a machine that is not completely or fully assembled could result in injury or
DANGER: Machines can cause an explosion when operated near flammable materials and
DANGER: Lead acid batteries generate gases which can cause an explosion. Keep sparks and
DANGER: Working with batteries can be dangerous! Always wear eye protection and protective
DANGER: Using the charger with a damaged power cord could result in an electrocution. Do not
maintenance procedure to your ALTO machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before operation. Operate only when lids, doors and access panels are securely closed.
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. This machine is not suitable for picking up hazardous dust or flammable materials. Use only commercially available floor cleaning waxes intended for machine operation. DO NOT put gasoline, combustible or flammable materials in the solution or recovery tank.
flames away from batteries. Do not smoke around the machine. Charge the batteries only in an area with good ventilation.
clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or the tops of the batteries.
use the charger if the power cord is damaged.
WARNING: Do not turn the machine on a ramp. Do not use on surfaces having a gradient exceeding that
marked on the appliance.
WARNING: Machines can topple over and cause injury or damage if guided over the edges of stairs or
loading docks. Stop and leave this machine only on a level surface. When you stop the machine, put all switches into their "OFF" position. Turn the key switch "OFF" and remove the key.
WARNING: Skidding may occur when traveling at high speeds and attempting sharp turns, especially on
wet surfaces.
WARNING: Do not move machine with forklift. Damage could occur to machine.
WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or
injury. Maintenance and repairs must be performed by authorized ALTO personnel only.
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WARNING: Any alterations or modifications of this machine could result in damage to the machine or
injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities.
WARNING: Electrical components of this machine can "short-out" if exposed to water or moisture. Keep
the electrical components of the machine dry. Wipe the machine down after each use. This appliance is for dry use only and is not to be used or stored outdoors in wet conditions. For storage, keep the machine in a building.
WARNING: Operating a machine without observing all labels and instructional information could result in
injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Do not cover them for any reason. If labels or decals are missing or become damaged, get replacement labels and decals from your ALTO distributor immediately.
WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this type of
machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put "Caution" signs around/near the area you are cleaning.
WARNING: Improper discharge of waste water may damage the environment and be illegal.
The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. City, state and national regulations regarding this discharge may also be in effect in your area. Understand and follow the regulations in your area. Be aware of the environment hazards of chemicals that you dispose.
WARNING: Only use the brushes provided with the appliance or those specified in the Operator's Manual.
The use of other brushes may impair safety.
CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage. Do
not use this machine as a step or furniture.
CAUTION: Your machine warranty will be voided if anything other than genuine ALTO parts are used on
your machine. Always use ALTO parts for replacement.
CAUTION: This machine contains lead acid batteries. The batteries must be disposed of in an environ-
mentally acceptable manner.
WARNING: GENERAL SAFETY RULES
The rules below have to be followed carefully in order to avoid injury to the operator and damage to the machine:
• During the operation of this machine, pay attention to other people around you, especially children.
• Use care when reversing machine in confined areas.
• Do not mix different kinds of detergents. Avoid harmful odors.
• Do not place any liquid containers on to the machine.
• The recommended operating temperature should be between 32° F and 104° F.
• The humidity for operating this machine should be between 30 and 95%.
• Do not use acid solutions that could damage the machine.
• In order to prevent floor damage, do not leave brushes running when machine is standing still.
• In case of fire, use a powder extinguisher. Do not use water.
• Do not strike shelving or scaffoldings, where there is danger of falling objects.
• Adapt the utilization speed to the adhesion conditions.
• Do not exceed the declared hill climbing capacity, otherwise the machine could become unstable.
• For any maintenance operation take off the power supply from the machine.
• Do not disassemble any parts which require the use of a tool to be removed.
• Do not wash the machine with direct water jets or with high water pressure nor with corrosive material.
• After every 200 working hours have machine checked by an authorized service person.
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English
Correct Disposal of This Product (Waste Electrical & Electronic Equipment)
(Applicable in the European Union and other European countries with separate collection systems)
This marking shown on the product or its literature, indicates that it should not be disposed with other household wastes at the end of its working life. To prevent possible harm to the environment or human health from uncontrolled waste disposal, please separate this from other types of wastes and recycle it responsibly to promote the sustainable reuse of material resources. Household users should contact either the retailer where they purchased this product, or their local government office, for details of where and how they can take this item for environmentally safe recycling. Business users should contact their supplier and check the terms and conditions of the purchase contract. This product should not be mixed with other commercial wastes for disposal.
Introduction
Introduction & Machine Specifications
This is a floor cleaning machine which, using the mechanic abrasive action of brushes or pads and the chemical action of a water-detergent solution, is able to clean any type of floor. During its forward movement, it picks up the removed dirt and the detergent solution which has not been absorbed by the floor.
Model SCRUBTEC R 571 SCRUBTEC R 586 SCRUBTEC R 571 C SCRUBTEC BOOST® R
Part Number
Cleaning Swath 28” (71.1 cm) 34” (86.4 cm) 28” (71.1 cm) 32” (81.3 cm)
Power Supply 36 volt system using (6) 6 volt 250, 330, or 370 AH deep cycle batteries
Battery Charger On-Board fully automatic smart charger, 115V 60 Hz or 230V 50 Hz
Brush Motors (1) 2 hp (1.5 kW) driving (1) 2.5 hp (1.9 kW) driving (2) .75 hp (.56 kW) (1) .75 hp (.56 kW)
two right angle gearboxes two right angle gearboxes
Brush Size / Speed (2) 14” (36 cm) 300 RPM (2) 17” (43 cm) 300 RPM (2) 6 x 28” (15.2 x 71.1 (1) 14 x 32” (35.6 x 81.3
cm) 300 RPM cm) 2250 RPM
Brush Pressure 12 -225 lbs. (57-102 kg) 90-130 lbs. (41-59 kg) 115-155 lbs. (52-70 kg)
(max)
Traverse Speed
4.1 mph (6.6 kph)
Traverse 1.5 hp (1.1 kW) transaxle powering of two 10” (25.4 cm) diameter rear wheels
Max. Cleaning Grade 6 degree
Vacuum Motor 1 hp (.75 kW) 3 stage tangential discharge
Noise Level 70 dBA
Solution Tank 30 gallon (113 liter)
Recovery Tank 30 gallon (113 liter)
Length 65” (165 cm)
Width 33” (84 cm) 35.5” (90 cm) 30” (130 cm) 33” (84 cm)
Height 56” (142cm)
Machine Weight
w/330 AH batteries 1478 lbs. (670 kg) 1498 lbs. (679 kg) 1498 lbs. (679 kg) 1488 lbs. (675 kg)
& full of solution
TM
Warranty 8 years Polydur
tanks, 3 years parts, 1 year labor, 18 months pro-rated batteries
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Symbols Used On Scrubtec R
Brush Up/Down
Squeegee Up/Down
Forward / Reverse
Horn
Solution Flow Switch
Battery Meter
LCD Display Button
On/Off Switch
Recovery / Solution LED
WARNING
READ OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE
RISK OF FIRE
• Use only commercially available floor cleaners and waxes intended for machine operation.
• Do not use flammable materials.
One Touch Button
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RISK OF INJURY OR DAMAGE TO MACHINE
• Do not turn, stop or leave machine on a ramp or dock.
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Display Screens For Scrubtec R
Traverse speed indicator
1 = low 0-3 KPH 2 = med 0-5 KPH 3 = high 0-6.4 KPH
SCREEN 1
Screens Available to Operator
SCREEN 2
“Battery” blinks when low voltage occurs.
Position arrow indicating current position of squeegee (up or down)
Indicators are on, showing current settings.
Water “droplets” off when solution is off and they are flashing when solution is on.
Arrows indicating vacuum status. They are flashing when vac is on and off when vac is off.
Example
The Diagnostic only. It will not show unless a fault with the machine occurs. When the fault happens the icon and error code will be displayed.
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Machine Control Panel
On/Off Key Switch (See figure 1, Item D)
The key switch turns “ON” the power to the control panel. “O” is the “OFF” and “I” is the “ON”.
Brush Up/Down Switch (See figure 1, Item A)
To lower brush head, push the brush switch in the down (+) position. To lower the brush head to maxi­mum brush pressure, continue to hold the switch in the down (+) position until the travel stops. The brush motors will start and solution will flow (provided the solution is turned “ON”) when the machine begins to traverse. To raise the brush head, push the brush switch in the up (-) position until the brush head travel stops or desired position is reached.
Squeegee Up/Down Switch (See figure 1, Item B)
The squeegee switch is used to raise and lower the squeegee and to turn on and off the vacuum motor. The vacuum motor is turned on when the switch is placed in the middle or lower position. NOTE: When
the squeegee switch is placed in the lower position, the vacuum motor will turn on.
To raise the squeegee, place the switch in either the middle or up position. The middle position is used for one touch control. The vacuum motor will stop, after a short delay, when the switch is placed in the up position.
E
B
A
E, F
D
C
Figure 1
Hour Meter (See figure 1, Item E)
The hour meter is located on the front display. You must toggle screens using LCD display button. The hour meter indicates the number of hours the machine has operated. It displays brush motor, vacuum motor, traverse motor and total key on times.
Battery Meter (See figure 1, Item F)
The battery meter indicates the relative charge on the battery pack. The battery meter is located on screen 1 on the front display. See page 7.
Solution Flow Control (See figure 1, Item C)
The solution flow switch regulates the flow of chemical solution to the floor. To increase the flow, toggle (+). To decrease the flow, toggle (-). To shut off the solution, toggle - until no indicators are visible on display. NOTE: DO NOT run dry!
NOTE: No solution will flow when the machine does not traverse.
Circuit Breakers
The circuit breaker reset buttons are located on the back side of the front cover below front display. The breakers are as follows: Item A - Main (5 amp) Item B - Key Switch (5 amp)
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Machine Controls and Features
Recovery Tank Float
The Scrubtec R is equipped with a float that shuts the vacuum off when the recovery tank is full. The squeegee will no longer pick up water. If this should happen, raise the squeegee and empty the recovery tank.
The Traverse
The Scrubtec R is equipped with an electronically controlled traverse system with variable speeds in forward and reverse.
1. To traverse the machine, the power to the machine must be turned on with the key switch and the operator must be properly seated.
2. The traverse speed can be adjusted by varying the pressure on the foot pedal.
NOTE: During reverse motion, the squeegee raises and the solution flow stops automatically. Reverse also reduces maximum traverse speed.
Brakes
The machine is equipped with an electronic braking system. The electronic braking is activated automatically. NOTE: During training, you should allow machine to come to a full stop until you become familiar with stopping distances required.
Parking Brake
The parking brake is activated automatically when the machine comes to a stop. It disengages automatically when you begin to traverse. The transaxle is equipped with a manual brake release. NOTE: Machine will not function when manual brake release is engaged. See figure 2.
Reverse Alarm
The reverse alarm will sound intermittently and automatically when the machine is in reverse.
Figure 2
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How To Prepare the Machine For Operation
How To Handle the Packed Machine
The machine is packed in a specific package provided on a pallet so that it can be moved with a forklift.
WARNING: The packages cannot be placed on
top of each other.
How to Unpack the Machine
1. Remove the outer package.
2. The machine is fixed on the pallet with banding straps and wooden blocks to prevent movement during shipment. Remove the bands and blocks.
3. Remove tie down brackets.
4. Lower the ramp. The machine can be lowered off the pallet if the operator is thoroughly familiar with its operation. Avoid violent blows to the base unit.
5. Keep the pallet for future transport necessities.
How to Install the Batteries
BATTERY CONNECTIONS
Front of machine
370 AH, 6 Volt
(Battery No. 40704A Wet)
(Battery No. 40602A Dry)
WARNING: The batteries are heavy. Lifting
batteries without help could result in an injury. Get help to lift the batteries.
WARNING: Working with batteries can be
dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING!
WARNING: Hydrogen gas is formed during the
charging operation and is explosive. Only charge batteries in a well ventilated area with the seat base lifted.
The batteries are fitted in the battery compartment under the seat and recovery tank (figure 4). The machine uses six - 6 volt batteries. They must be handled by using appropriate lifting equipment suitable for the weight and for the coupler system. For maintenance and daily recharge of the batteries, it is necessary to follow all instructions given by the manufacturer.
For Battery Installation follow these steps (See figure 4):
1. Make sure that the key switch is in the “OFF” position.
2. Lift and rotate the base support of the seat forward.
3. Lean the seat on it’s restraint cable.
4. Lift the front of the recovery tank and rotate it towards the rear until it rests on it’s restraint cable.
5. Put the batteries into position and connect the battery cables as shown in figure 3.
Front of machine
330 AH, 6 Volt
(Battery No. 891384 Wet)
(Battery No. 891385 Dry)
Front of machine
250 AH, 6 Volt
(Battery No. 881317 Wet)
(Battery No. 881318 Dry)
Three (3) 70222A Spacers
6. Rotate the recovery tank and then carefully rotate it forward to the normal operating position.
7. Lower the base support of the seat.
NOTE: Charge the batteries before using.
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How To Prepare the Machine For Operation
Battery Maintenance
The electrical power to operate the machine comes from the storage batteries. Storage batteries need preventative maintenance.
WARNING: Working with batteries can be
dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING!
To maintain the batteries in good condition, follow these instructions:
Correct Fill
1. Keep the electrolyte at the correct level. The correct
level is between 1/4” (1/2 cm) below the bottom of the tube in each cell and above the tops of the plates. Check the level of the electrolyte each time you charge the batteries (see figure 4).
NOTE: Check the level of electrolyte prior to charging the batteries. Be sure the plates in each cell are covered with electrolyte before charging. Do not top off the cells prior to charging the battery. Electrolyte expands during charging. As a result, the electrolyte could overflow from the cells. Always top off the cells with distilled water after charging.
CAUTION: Irreversible damage will occur to
the batteries if electrolyte does not cover the plates. Keep the electrolyte at the correct level.
CAUTION: Machine damage and discharge
across the tops of the batteries can occur if the batteries are over filled. Do not fill the batteries up to the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Never add acid to a battery after installation.
Figure 4
CAUTION: Batteries must be refilled with
distilled water only. Do not use tap water as it may contain contaminants that will damage batteries.
2. Keep the tops of the batteries clean and dry. Keep the
terminals and connectors clean. To clean the top of the batteries, use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution. To clean the terminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into the batteries.
3. Keep the batteries charged.
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How To Prepare the Machine For Operation
How to Charge the Batteries
WARNING: Charging the batteries in an area
without adequate ventilation could result in an explosion. To prevent an explosion, charge the batteries only in an area with good ventilation.
WARNING: Lead acid batteries generate gases
which could explode. Keep sparks and flames away from batteries. NO SMOKING!
CAUTION: See Charger Owner’s Manual. All
onboard battery chargers are programmed for a specific type battery. The charger may need reprogramming to properly charge replacement batteries different than the originally equipped Clarke battery.
NOTE: Only replace batteries with the identical Clarke
battery pack as originally equipped. The correct Clarke battery part number can be found on the Clarke battery label affixed to the top of each battery.
If the replacement battery is a different Clarke battery, please contact Clarke Technical Service, 1-800-356-7274, for instructions.
If the replacement battery is not a Clarke battery, please contact the charger manufacturer for instructions.
To charge the batteries, follow this procedure:
1. Make sure the key switch is in the “OFF” position.
2. Raise the seat base support.
(Shown with Optional
Chemical Mixing Sytem)
Figure 5
A
B
Figure 6
C
3. Connect the battery charger AC cord to a properly grounded wall receptacle matching plug configuration (50/60 Hz).
4. Observe indicator light to ensure the charging process has started (see figure 5, A - Red, B - Yellow, C - Green ). For color indications see figure 6.
Recharging the Batteries
The Scrubtec R comes with an on board charger.
1. Plug into any wall socket and charging is automatic.
2. Observe indicator light to ensure the charging process has started (see figure 5, A - Red, B - Yellow, C - Green ). For color indications see figure 6.
NOTE: Make sure you plug into a circuit that is not loaded by other equipment. Wall breakers may be tripped and no charge will occur.
WARNING: Never charge a GEL battery with an
NOTE: To prevent permanent damage to the batteries, avoid
their complete discharge. Never leave the batteries completely discharged, even if the machine is not being used. When recharging the batteries, keep the base support of the seat lifted. After every 20 recharging operations, check the level of the electrolyte and if necessary top off with distilled water.
unsuitable battery charger. Carefully follow the instructions given by the manufacturer of the batteries and battery charger.
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How To Prepare the Machine For Operation
Level Indicators for the Charge of the Batteries
The battery meter ( see figure 7) on the control panel has a digital read out with 10 fixed positions (A) and also a blinking indicator (B). The bars that appear on the display show the approximate charge level with icon (blinking) discharged battery.
NOTE: A few seconds after the voltage reads 32V it will start blinking. The brush motors will then automatically switch off.
How To Install the Squeegee
To install the squeegee onto the machine, follow this procedure:
1. The squeegee assembly has a break away feature that is also used for mounting the squeegee. Loosen the knobs on the squeegee (figure 8). Slide the stud into the slotted hole in the support frame on the machine.
2. Attach the vacuum hose cuff to the squeegee hose fitting (see figure 9).
3. Tighten knobs. NOTE: Do not overtighten or break
away feature is lost and damage may occur.
NOTE: To prevent damage to the squeegee or machine, the
squeegee was designed to break away from the machine. If the squeegee is impacted and it breaks away from the machine, simply reinstall it by following step 1-3.
A
B
Figure 7
How to Adjust the Squeegee
During operation, the rear squeegee blade should have a constant 3/16” minimum flare along the entire squeegee blade (see figure 10).
1. The squeegee body can be tilted to adjust the squeegee blade flare in the middle to match the flare on the ends. To adjust the tilt, loosen the adjusting bolt located on the left and right side of the squeegee (see figure 9).
2. Press down on the squeegee until both sets of guide wheels contact floor.
3. After making adjustments, retighten the screw(s).
NOTE: It is important that the right and left wheels are contacting the floor in order for the squeegee to work.
NOTE: As the rear squeegee blade wears, it can be rotated and/or flipped to obtain four good edges before having to change blades.
Figure 8
Figure 9
Figure 10
3
/16minimum
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How To Prepare the Machine For Operation
How To Change or Rotate Brushes on Cylindrical Brush Head
To install or rotate brushes on the cylindrical brush head:
1. Raise the brush deck and turn the key switch “OFF”.
2. Raise the brush skirt and pull out to remove. See figure 11.
3. Remove thumb screw from brush door. See figure 12.
4. Lower door approximately 12 mm and slide door and hub assembly from brush. See figure 13.
5. Slide brush off hub at opposite end. See figure 14.
6. Rotate brush or replace.
7. Slide brush on drive hub and insert door and hub assembly into brush core.
8. Raise door and install thumb screw.
9. Place side skirt on retainer pins and lower in place.
10. Brushes should be rotated after every 20 hours of use.
Figure 11
Figure 12
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Figure 13
Figure 14
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How To Prepare the Machine For Operation
How To Install The Brush Or Pad on the BOOST machine
To install the brush or pad on the BOOST machine, follow this procedure:
1. Turn the key switch "ON".
2. Put the brush switch in the "UP" position.
3. Turn the key switch "OFF".
4. Go to the side of the machine.
5. Press on a brush or pad under the flex plates. See figure 15.
NOTE: When using a black pad, position pad on head. Lower head and operate momentarily to affix pad to pad driver (if you have difficulty, position pad on floor and lower head then operate.)
Figure 15
How To Remove The Brush Or Pad on the BOOST machine
To remove the brush or pad from the machine, follow this procedure:
1. Turn the key switch "ON".
2. Put the brush switch in the "UP" position.
3. Turn the key switch "OFF".
4. Go to the side of the machine.
5. Pull downward on the brush or pad until it releases from the flex plates. See figure 16.
Figure 16
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How To Operate The Machine
How to Return One Touch to Factory Default Settings
To restore the factory settings, follow the procedures below:
1. Press and hold the green one touch button (figure 17) until you hear a
required for this will be approximately 15 seconds.
double beep
from the machine. NOTE: The time
2. The settings should be returned to 2 bars of solution and 1 bar of brush pressure. NOTE: The squeegee vac switch
must be in the middle position for default settings to work.
How to Move the Machine Without Power (see figure 18)
1. Engage manual override on brake (see page 9, “Parking Brake”).
2. Remove foot plate and 4 screws and locate steering motor.
3. Using the knob on steering motor, turn shaft on motor in direction you wish to turn machine.
4. Slowly push machine to desired location. NOTE: If you
attempt to push machine too fast it will limit top speed. If this happens, stop and restart.
5. After moving machine, disengage manual brake override.
NOTE: Machine will not function if override is engaged.
Seat Adjustment (Standard)
The standard seat is not adjustable forward or backward.
Seat Adjustment (Deluxe)
The optional deluxe seat is adjustable in three ways:
Figure 17
Figure 18
1. The seat can be adjusted to the forward/backward position by using the lever on the lower right side of the seat . Moving the lever will allow the seat to slide into the preferred position. See figure 19.
2. To adjust the angle of the back support portion of the seat, turn the lever located in the middle right position of the seat. Turning this clockwise will make the seat more vertical. Turning the knob counterclockwise will tilt the seat back. See figure 20 A.
3. To adjust the suspension of the seat for operator comfort, use the lever on the side of the back support section of the seat. This has three positions. The upper position is for light weight operators. The middle position is for medium weight operators. The bottom position is for heavy weight operators. See figure 20, B. NOTE: The lever must be pressed firmly
to change positions.
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Figure 19
Figure 20
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How To Operate the Machine
How to Read the Battery Meter (see figure 21, A)
The battery meter is an indicator on the LCD display. This indicator is on the LCD display on the front of the machine. It has 10 bars with 10 bars visible indicating a full charge. As you run the machine the bars will begin to lower. The “Battery Icon” (B) will begin to flash to indicate you are reaching the end of charge.
NOTE: If you continue to run the brushes they will shut down to protect the batteries from over discharging.
NOTE: Run times will vary depending on machine variables, battery size, brush pressure and floor type, etc.
How to Change Displays Screens on the LCD Module
The LCD display has three screens. Two of them can be accessed at any time the key is on. The first screen shows the machine status and the second screen shows the four hour meters (figure 21).
SCREEN 1
A
B
SCREEN 2
The two screens that can be viewed by the operator can be accessed via the display button (figure 22) on the control panel to the left of the key switch. Pressing this button toggles the display between the available screens.
The third screen is for diagnostics only. This screen displays any errors that might occur or if the system diagnostics finds something wrong. When the diagnostic screen comes up, refer to the trouble shooting guide for suitable action to resolve the error code.
How to Read the Solution Empty Indicator (see figure 23, A)
The solution empty indicator is located on the front of the machine below the LCD display. When the solution reaches nearly empty, the indicator will begin to flash, warning the operator of the need to refill.
NOTE: Solution run times will vary depending on solution flow setting.
How to Read the Recovery Full Indicator (see figure 23, B)
The recovery full indicator is located on the front of the machine below the LCD display. When the recover tank is near full the indicator will begin to flash, warning the operator of the need to empty the recovery tank. The vacuum motors will shut down a few moments later.
NOTE: Recovery times will vary depending on solution flow setting and floor type.
B
Figure 21
Figure 22
A
Figure 23
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How To Operate the Machine
How to Operate the Squeegee and the Vacuum Motor
The squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor. To operate the squeegee, follow this procedure:
1. To lower the squeegee and start the vacuum motor, press the squeegee up/down switch to the down position (figure 24). NOTE: The vacuum motor
will start immediately when the down position of the switch is pressed, and the squeegee will lower.
2. To raise the squeegee, press the squeegee up/ down switch to the up position (figure 24). The squeegee will then raise and the vacuum motor will shut off after short delay NOTE: The center
position of the squeegee up/down switch is for use with one touch control.
NOTE: The squeegee will rise automatically when
traversing in reverse during scrubbing operations.
How to Operate the Solution Flow
The solution is used to loosen and remove dirt from the floor. The amount of solution applied can be adjusted to five different levels to accommodate many different floor conditions. These different levels are shown on the LCD display on the front of the machine. To adjust the amount of solution applied, use the Solution Flow Switch (figure 25).
NOTE: There are five different settings on the display. See figure 26, A.
Figure 24
To increase solution flow:
1. Press the “ + ” side of the switch (figure 25).
2. Press and hold the “ + ” switch to achieve the desired
level of solution flow.
To decrease solution flow: .
1. Press the “ - “ side of the switch (figure 25).
2. Press and hold the “ - “ side of the switch to achieve the
desired level of solution flow.
How to Operate the Brush Pressure
The brushes are used to supply agitation for the solution, which improves the cleaning process. The amount of brush pressure applied can be adjusted to five different levels to accommodate many different floor conditions. These different levels are shown on the LCD display on the front of the machine (figure 26, B). To adjust the amount of brush pressure, use the brush up/down switch (figure 27).
To increase brush pressure:
1. Press the “ + ” side of the switch (figure 27).
2. Press and hold the “ + ” switch to achieve maximum
level of pressure.
To decrease brush pressure: .
1. Press the “ - “ side of the switch (figure 27).
Figure 25
B
A
Figure 26
2. Press and hold the “ - “ side of the switch to achieve
minimum or no brush presssure.
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Figure 27
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How To Operate the Machine
How to Operate the Forward / Reverse Switch
(see figure 28).
1. To go forward, push the up arrow side of the switch.
2. To go in reverse, push the down arrow side of the
switch.
How to Fill the Solution Tank
The solution tank fill port is located at the left side of the machine (see figure 29). To fill the solution tank, follow this procedure:
1. Turn the key switch to the “OFF” position.
2. Remove lid.
3. Add a cleaning chemical to the solution tank. For the
correct amount of chemical, follow the directions shown on the container. NOTE: Excess foam in the recovery
tank could damage the vacuum motor, so use only the minimum amount of detergent necessary.
WARNING: Always use low foam detergent. To
avoid the production of foam, before starting to clean, put a minimum quantity of antifoam liquid into the recovery tank. NEVER USE PURE ACID.
4. Fill the solution tank with clean water (see figure 29).
5. After filling the solution tank, replace the solution tank
lid.
WARNING: Water solutions or cleaning materials
used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.
WARNING: Machines can ignite flammable
materials and vapors. Do not use with or near flammables such as gasoline, grain dust, solvents and thinners. Only use a cleaning concentration recommended by the chemical manufacturer.
Figure 28
Figure 29
WARNING: ALTO recommends a maximum
water temperature of 120°F (49°C).
Operating the Machine NOTE: Before scrubbing with the machine, become familiar
with the operations and handling of the machine. Run the machine at the lowest traverse speed. Use the machine in an area that has no furniture or objects until you can do the following:
1. Traverse the machine in a straight direction, forward
and backward.
2. Stop the machine safely.
3. Turn the machine both left and right and return to a
straight direction.
4. Turn a 180o turn where one rear wheel just pivots.
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How To Operate the Machine (cont.)
To traverse the machine follow this procedure:
1. Sit on the driver seat.
traverse if the operator is not properly seated.
NOTE: The machine will not
2. Turn the key switch to the “ON” position.
3. Raise the brush to the highest position (if necessary).
4. Raise the squeegee (if necessary).
5. Gently press the foot pedal and the machine will begin to move.
6. To stop, release pressure on the foot pedal.
7. To travel in reverse, select reverse with the forward/ reverse switch.
8. To stop, release pressure on the foot pedal.
9. When you stop the machine, turn the key switch “OFF” and remove the key.
Do These Procedures When You Begin Your Work Period
1. Make sure the key switch is in the “OFF” position.
Figure 30
2. Disconnect AC power from battery charger (follow charger instructions).
3. Make sure the filter screen (1) to the vacuum motor is clean and installed properly in the recovery tank (see figure 30).
4. Make sure the recovery tank lid is in place and has been tightened (see figure 31).
5. Close and secure the lower cleaning port cover (if so equipped) on the recovery tank.
6. Make sure that the plug in the recovery drain hose is in place and has been tightened (see figure 32).
7. Make sure that the brushes/pads are in position and installed correctly.
8. Make sure the brush housings are in position on the brush head.
9. Check the installation of the squeegee and squeegee hose.
Figure 31
Figure 32
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How To Operate the Machine
How to Clean a Floor
WARNING: Water solutions or cleaning materials
For one touch automatic cleaning follow this procedure:
1. Turn the key switch to the “OFF” position.
2. Put the water and a cleaning chemical in the solution tank.
3. Sit on the driver seat. NOTE: The machine will not
traverse if the operator is not properly seated.
4. Turn the key switch “ON”. NOTE: The key switch turns on the battery and LED screen displays, which shows the machines condition.
5. The machine has a one touch button on the control panel (see figure 33) that is preset for brush pressure and solution flow. Momentarily depress the one touch button if you wish to use these settings. NOTE: If this is not the
settings that you desire see page 16 or one touch operation.
For manual control of cleaning process, follow these procedures:
1. Turn the key switch to the “OFF” position.
2. Put the water and a cleaning chemical in the solution tank.
3. Sit on the driver seat. NOTE: The machine will not
traverse if the operator is not properly seated.
4. Turn the key switch “ON”. NOTE: The key switch turns on the battery and LED screen displays, which shows the machines condition.
5. Lower the squeegee. NOTE: The vacuum motor will turn on when the squeegee up/down switch is placed in the lower position.
6. Lower the brush head until it reaches the full stroke down.
NOTE: The brushes will start rotating only when the machine begins to traverse.
7. Reset the solution flow valve by using the + / - solution switch. NOTE: The solution will flow only if the machine
is moving forward.
8. After a few feet of scrubbing, check to see that the amount of solution being applied is correct and that the squeegee is picking up water and drying the floor. Make adjustments as required.
9. Once the machine is set properly continue to scrub until the solution low indicator comes on or until you run out of solution.
used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.
Figure 33
NOTE: When making multiple passes across the floor, overlap
the brush cleaning path approximately 2 inches (5 cm) of the area already cleaned by the brush.
NOTE: During most cleaning procedures, apply and remove the solution in one operation.
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How To Operate the Machine
How to Clean a Very Dirty Floor
To clean a very dirty floor, follow this procedure:
1. Apply solution to the floor.
2. Do not lower the squeegee. This will keep the vacuum motor off.
3. Lower the brush or pad and scrub the floor.
4. Scrub the floor again with additional solution and lower the squeegee.
5. Pick up all the solution with the squeegee.
Do These Procedures When You End Your Work Period
Having finished the job and before any type of maintenance is done, follow these procedures:
For one touch cleaning shut down process, press and release the one touch button.
For manual shut down follow these procedures:
1. Turn the solution flow off by decreasing the flow to its minimum position.
2. Press the brush up/down switch to the up position until the brush head has reached its up most position.
3. Place the squeegee up/down switch in the up position to raise the squeegee and allow the vacuum motor to continue to run. The vacuum motor will run for another 20 seconds and then place the squeegee up/down switch to the up position. This will shut the vacuum motor off.
4. Take the machine to a water drain.
5. Turn the key switch “OFF”.
6. Remove the drain hose from the holding hook.
Figure 34
7. Put the end of the hose over a drain or bucket.
8. Turn the valve housing to the left (see figure 34).
9. To open the valve completely, turn the housing fully to the left. Pull the housing off of the valve.
10. Empty the recovery tank. NOTE: When hose is
lowered below water level, water will flow.
WARNING: Use gloves to protect your hands
from contact with dangerous solutions when preforming the steps listed above.
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How To Operate the Machine
11. Rinse the tank. Put clean water in the tank through the opening at the top. Be careful not to allow water into the vacuum intake tube (with screen).
12. If the tank or recovery hose has an obstruction, use water pressure to flush them. Put the water hose into the recovery hose (figure 35, A). NOTE: Do
not place water hose in vacuum intake tube (see figure 35, B), damage will occur.
The recovery hose (figure 35, A) is located to the right of the vacuum intake tube (see figure 35, B). The recovery hose is flexible, which will allow you to move it toward the opening for easy access to the water hose for flushing the line.
13. Leave the tank and drain plug removed to air dry.
14. Check the squeegee blade. Use a cloth to clean the squeegee blade. If the squeegee blade is damaged or worn, turn or replace the blade.
NOTE: To avoid damage to the squeegee, the squeegee must be lifted when the machine is not in operation.
A
B
Figure 35
15. Take off the brushes and clean them with a jet stream of water.
16. Use a clean cloth and wipe the surface of the machine.
17. Check the batteries and add distilled water as needed. The correct level is between ¼” (½ cm) below the bottom of the tube in each cell and above the tops of the plates. See the instructions in the section of this book called “Battery Maintenance”.
CAUTION: Tap water may contain
contaminants that will damage batteries. Batteries must be refilled with distilled water only.
WARNING: Lead acid batteries generate
gases which can cause an explosion. NO SMOKING. Always wear eye protection and protection clothing when working near batteries.
18. Charge the batteries. See the instructions in the section of this book called “How to Charge the Batteries”.
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Maintenance
Maintenance To Be Done Every Week
WARNING: Maintenance and repairs must
be done by authorized personnel only. Always empty the solution tank and the recovery tank before doing any maintenance. Keep all fasteners tight.
WARNING: Always wear eye protection and
protective clothing when working near batteries. NO SMOKING! Do not put tools or other metal objects across the battery terminals or the tops of the batteries.
CAUTION: To prevent damage to the
machine, and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to batteries after installation.
Battery Inspection and Cleaning
1. Turn the key switch to the “OFF” position.
2. To inspect batteries, rotate seat support forward. Lift and rotate recovery tank. Be sure the recovery tank is empty before lifting.
Figure 36
Figure 37
3. Disconnect the batteries. Use a cloth and a solution of ammonia or bicarbonate of soda to wipe the top of the batteries. Clean the battery terminals. Reconnect the batteries. See the instructions in the section of this book called “Battery Maintenance”.
4. When battery inspection is completed, close the recovery tank. Rotate the seat support back to the operating position.
Cleaning the Recovery Tank and Filter
1. Turn the key switch to the “OFF” position.
2. Empty the recovery tank using the flexible drain hose by unscrewing the knob and taking off the plug (see figure 36).
3. If the machine is equipped with the optional clean­out port, open the lower cleaning port cover by unscrewing the four knobs (see figure 37). NOTE:
Make sure that the tank is empty first.
4. Rinse the tank and clean the drain plug.
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Maintenance
5. Clean the hose fitting in the recovery tank and
spray water down the squeegee hose to clean out debris.
6. Reattach the squeegee hose.
Cleaning the Solution Tank and Filter
1. Move the machine so that the solution tank filter
assembly is located directly over a floor drain.
2. Turn the key switch to the “OFF” position.
3. Clean inside the solution tank with a jet stream
of water.
7. Close the solution flow valve.
8. Clean the filter inside the housing and reinstall on
machine.
Manually Draining the Solution Tank
1. Remove sight gauge hose from top connector
(see figure 38).
2. Rotate lower fitting to allow drain hose to rest
over drain.
3. Drain solution tank (see figure 39).
Vac Assisted Solution Tank Drain
1. Remove vacuum hose from squeegee plate.
2. Turn vac on.
3. Remove and place solution hose into vac hose
until washer rest against hose cuff.
NOTE: Using vac assist will help to rinse recovery tank. This will help to reduce cleanup and maintenance times.
Figure 38
Figure 39
Squeegee Maintenance
Clean the squeegee with a jet stream of water and a damp cloth. Inspect the front and rear squeegee blades for wear. Readjust or replace if necessary.
Front Squeegee Blade Replacement
To replace the front squeegee blade, follow this procedure:
1. Remove the squeegee assembly from the
machine.
2. Remove clamp and front squeegee blade.
3. Install new front squeegee blade and reinstall
clamp.
4. Replace squeegee on machine.
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Maintenance
Rear Squeegee Blade Replacement
If the rear squeegee blade is worn and does not dry the floor well, follow this procedure:
1. Remove the squeegee assembly from the machine.
2. Remove the squeegee blade and inspect it.
3. Rotate the squeegee blade to obtain a new cleaning edge. Replace if necessary.
4. Reinstall the squeegee blade.
5. Reinstall the squeegee assembly on the machine.
6. Readjust the settings on the squeegee as required (see “How to Adjust Squeegee”).
Squeegee Maintenance
The squeegee blade may be rotated for longer life. Keep sharp corner on floor for best cleaning results. See figure 40. To rotate follow this procedure:
Figure 40
A
B
1. Remove Clamp.
2. Remove blade and rotate to new edge.
3. Replace squeegee.
4. Replace clamp.
Cleaning the Vacuum Hoses
Make sure the squeegee is over a suitable drain.
1. Use a water hose to flush through the recovery hoses.
2. Side Squeegee - Position water hose to the squeegee side of the hose and flush thoroughly.
3. Recovery Hose - Position water hose inside recovery tank. Recovery hose is located behind threaded lip (see figure 40, A). NOTE: Do
not place hose in vacuum intake tube (see figure 41, B), damage will occur.
Figure 41
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HOW TO CORRECT PROBLEMS IN THE MACHINE
PROBLEM CAUSE ACTION
Insufficient water onto the brushes
The machine does not clean satisfactorily
The squeegee does not dry the floor
The solution flow is not set
There is no water in the solution tank.
The solution filter is dirty.
A circuit breaker has tripped.
Insufficient flow.
The brushes are worn.
Need to use a different kind of brush/pad
The squeegee is dirty.
Recovery drain hose is not closed.
The suction hoses need to be cleaned.
The squeegee blades are worn.
Make sure the solution flow is set.
Fill the solution tank.
Clean the solution filter.
Reset the circuit breaker.
Increase flow with solution switch.
Check the brushes and replace if necessary. (the brushes have to be replaced when the bristles reach approximately .59 inches (15mm height.) Use a different kind of brush. For cleaning operations on floors where the dirt proves to be particularly resistant, we recommend using spe­cial brushes. See Accessories page.
Clean the squeegee.
Close the drain plug.
Clean the vacuum hoses. See “Routine Main­tenance” section.
Replace/ or rotate the squeegee blades. See “Routine Maintenance” section.
The vacuum motor does not function
The machine does not start
The brush motors do not work WARNING: To avoid damage to the floor, the motor starts only when the machine is traversing.
The recovery tank is full.
The squeegee up/down switch in not in the low or middle position.
The operator is not properly seated.
The key is not in the “ON position”.
The charger is still connected.
The batteries are not charged or not con­nected properly.
The circuit breaker has tripped.
The brush head unit is not down.
The batteries are not charged or not con­nected properly.
Poor electrical connection at the brush head unit.
Drain recovery tank.
Put the squeegee in the low or middle position or reprogram “one touch”.
The operator must be properly seated in the driving position.
Turn the key to the “ON” position.
Remove the A/C cord from the wall.
Check to make sure the batteries are con­nected properly and charge if necessary.
Reset the circuit breaker.
Put the brush head unit down.
Check to make sure the batteries are con­nected properly and charge if necessary.
Connect the electrical connection at the brush head unit.
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Scrubtec R
Common Error Codes
ERROR
CODE
1500 1501 1507
1600
3100 3101 3102 3103 3104 3105
7600
7602
7603
CAUSE
Check brake and wiring for short circuit.
High battery voltage.
Probable short circuit of output device.
Open circuit on brush motors or brush motor wiring.
Brush motor overload.
Possible short circuit on brush motors or wiring.
ACTION
Make sure manual override is not engaged.
Poor or corroded connection to the battery.
Check the traction, brush and vac motor connections on the trio and check wiring from these connectors down to the traction, brush and vac motors.
Check the brush motor connection on the trio and check the wiring from this connector down to the brush motor.
Scrub in lower pressure setting.
Check the brush motor connection on the trio and check the wiring from this connector down to the brush motor.
7700
7800
7802
9000
2F01
Open circuit on vacuum motor
Open circuit on traction motor.
Traction motor current has exceeded current limit for the fold back time.
Brushes not fitted.
Drive system activated prior to turning key switch "ON".
Check connector to trio and vacuum motor
Check the traction motor connection on trio and wiring down to motor.
Excessive driving up an incline, or machine driven up against an obstacle or step.
Place brushes or pads onto machine.
Release traverse switch and reactivate.
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Accessories and Options
BRUSHES AND PAD DRIVERS
SCRUBTEC R 571 Disc Model
PART NO. DESCRIPTION
17521C Pad Driver Assembly (2 req.) 10383A Lite Grit Disc Brush (2 req.) 11431B Clean Grit Abrasive (2 req.) 11426B Supergrit (2 req.) 11427B Polypropylene (2 req.)
10874A Nylon (2 req.)
PART NO. DESCRIPTION
17520C Pad Driver Assembly (2 req.) 10384A Lite Grit Disc Brush (2 req.) 11430B Clean Grit Abrasive (2 req.) 11425B Supergrit (2 req.) 11424B Polypropylene (2 req.) 10875A Nylon (2 req.)
PART NO. DESCRIPTION
30614A Polypropylene (2 req.) 30615A Nylon (2 req.) 30616A Clean Grit Abrasive (2 req.) 30617A Supergrit (2 req.) 30619A Lite Grit (2 req.)
PART NO. DESCRIPTION
997004 Pads, Red 14 x 32 (5 Pack) 997003 Pads, Black 14 x 32 (5 Pack) 997005 Pads, White 14 x 32 (5 Pack) 997007 Pads, Blue 14 x 32 (5 Pack)
SCRUBTEC R 586 Disc Model
SCRUBTEC R 571 C Cylindrical Model
SCRUBTEC R BOOST Model
SQUEEGEE BLADES
SCRUBTEC R 571 Disc Model
PART NO. DESCRIPTION
30556A Rear Squeegee, Back Gum Rubber Blade 30067L Rear Squeegee, Back Linatex Blade 30066A Rear Squeegee, Front Ribbed Urethane Blade 30540A Side Squeegee, Back Gum Rubber Blade 30540L Side Squeegee, Back Linatex Blade 30541A Side Squeegee, Front Ribbed Urethane Blade
SCRUBTEC R 586 Disc & 571 C Cylindrical Model
PART NO. DESCRIPTION
30557A Rear Squeegee, Back Gum Rubber Blade 30069L Rear Squeegee, Back Linatex Blade 30091A Rear Squeegee, Front Ribbed Urethane Blade 30540A Side Squeegee, Back Gum Rubber Blade 30540L Side Squeegee, Back Linatex Blade 30541A Side Squeegee, Front Ribbed Urethane Blade
PART NO. DESCRIPTION
30773L2 Inner Blade, Linatex 3/16 38727A Inner Blade, Urethane Ribbed 30774A Outer Blade, Gum Rubber
30774L Outer Blade, Linatex 3/16
SCRUBTEC R BOOST Model
FIELD INSTALLED OPTION KITS
PART NO. DESCRIPTION
10880A ESP - Extra Scrub Productivity, Recycling 10881A Off Aisle Spray Tool and Vac Wand (includes pump) 10876A Solution and Recovery Tank Level Indicator Lights 10877A Caution Strobe Light (Amber) 10878A Deluxe Seat 10879A Head Light 53390A CBMS - Clarke Battery Maintenance System
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -29-
NOTES
Page -30- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Manual Steering ModelsManual Steering Models
Manual Steering Models
Manual Steering ModelsManual Steering Models
SCRUBTEC R 571SCRUBTEC R 571
SCRUBTEC R 571
SCRUBTEC R 571SCRUBTEC R 571
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 571 C
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 586SCRUBTEC R 586
SCRUBTEC R 586
SCRUBTEC R 586SCRUBTEC R 586
SCRUBTEC RSCRUBTEC R
SCRUBTEC R
SCRUBTEC RSCRUBTEC R
Section II
Parts and Service Manual
(71274A)
U.S. Patent No. 6,105,192; No. RE39,581; No. 6,557,207; No. 7,185,397; and Patents Pending
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -31-
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Final Assembly Drawing 10/06
13
3
1
12
14
11
10
2
4
5
15
6
9
8
7
8B
Page -32- CLARKE TECHNOLOGY
Operator's Manual -
8A
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Final Assembly Parts List 10/06
Qty Qty Qty.
Ref Part No. Description Rotary Cyl. Boost
1 pg 44-45 Tank, Recovery (Assembly) 1 - -
pg 44-45 Tank, Recovery (Assembly) - 1 1
2 pg 46-49 Tank, Solution (Assembly) - - 1
pg 46-49 Tank, Solution (Assembly) 1 1 -
3 pg 62 Plate, Electrical (28”) 1 - -
pg 62 Plate, Electrical (34”) 1 - -
pg 62 Plate, Electrical (Cyl.) - 1 -
pg 62 Plate, Electrical (Boost) - - 1
4 pg 34-35 Mainframe, Main Asm. (Rotary) 1 - -
pg 38-39 Mainframe, Main Asm. (Boost) - - 1
pg 36-37 Mainframe, Main Asm. (Cyl.) - 1 -
5 pg 42 Wheel, Front Steering 1 1 1
6 pg 61 Arm, Sec. Squeegee Lift 1 - -
7 pg 60 Squeegee, Secondary 1 - -
8 pg 52 Assembly, 28” Rotary Brush Head 1 - -
8 pg 53 Assembly, 34” Rotary Brush Head 1 - -
8A pg 54-55 Assembly, 28” Cyl. Brush Head - 1 -
8B pg 56-57 Assembly, 32” Boost Head - - 1
9 10129L Assembly, Squeegee 32” 1 - -
9 10068L Assembly, Squeegee 41” 1 1 1
10 pg 43 Arm, Rear Squeegee Lift 1 1 1
11 40704A Pack, Battery 370 A.H. 1 1 1
12 53767A Pedal, Accelerator 1 1 1
13 pg 50-51 Column, Steering Asm. 1 1 1
14 70079A Plate, Warning 1 - 1
15 818381 Spring Extension 1 - -
NI 40895A Positive Cable 1 1 1
NI 40896A Negative Cable 1 1 1
NI 40882A Cable Fuse 1 1 1
NI 41217A Cable, Series 4 4 4
NI= Not illustrated
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -33-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Main Frame Assembly Drawing (Rotary) 9/06
Drawing #11098A
2
1
3
4
22
20
17
16
25
24
7
21
18
27
26
6
23
19
1A, 1B
5
6
7
8
9
10
6
7
38
41
41
42
15
14
42
A
7
41
6
40
5
39
See Detail A
13
38
37
12
36
35
35
34
11
33
32
28
29
30
31
22
22
32
Page -34- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Main Frame Assembly Parts List (Rotary) 5/07
Drawing #11098A
Ref Part No. Description Qty
1 53386B Actuator, Head Lift 1
1A 40910A Potentiometer & Circuit Borad 1
1B 40866A Housing Potentiometer 1
2 766780 Pin, Hair 1
3 82501A Pin, Clevis 1
4 40889A Horn 1
5 962288 Bolt, 3/8-16 x 1 Hex Hd 8
6 170883 Washer, Lock 3/8” 22
7 980645 Washer, 3/8” S.A.E. Flat 22
8 53760A Steering Asm. , Manual 1
9 61473A Linkage, Rod 4
10 920204 Nut, 3/8-24 Hex Jam 8
11 53493A Pin, Quick Release Act. Btm. 1
12 61482A Weldment, Head Carriage 1
13 818381 Spring, Idler Tension 1
14 61475A Clamp, Transaxle 2
15 51609A Bumper, Rear 2
16 962929 Screw, 10-32 x 3/8” 2
17 81221A Nut, 1/2-20 Lug 8
18 61382A Wheel, Anti-Skid 2
19 40868A Transaxle 1
20 61572A Mount, Front Squeegee 1
21 962086 Screw, 1/4-20 x 3/4 Hex Hd. 2
22 980657 Washer, Lock 1/4 6
23 962244 Bolt, 3/8-16 x .75 Hex 6
24 85813A Screw, 5/16-18 x 1 Hex Hd. 2
25 980652 Washer, 5/16 Lock 2
26 61491A Bracket, Squeegee Stop 1
27 61481A Weldment, Mainframe 1
28 30453A Hose, Clear Vinyl 1
29 61596A Stop, Brush Head 1
30 30558A Pad, Brush Carriage Stop 1
31 87026A Washer, 1/4 Flat SS 2
32 85737A Screw, 1/4-20 x 1/2 HHCS 6
33 50248A Clamp, Hose 1
34 59614A Valve, Battery Drain 1
35 722030 Clamp, Hose 2
36 30445A Hose, Solution (Flex) 1
37 48703A Valve, Electric 1
38 81104A Nut, 1/4” Nylock 3
39 69639A Strap, Static 1
40 85700A Screw, 1/4-20 x 1 HHCS 1
41 980614 Washer, 1/4” Starlock Ext. 3
42 980205 Washer, .31 I.D. x 1.06 O.D. 2
CLARKE TECHNOLOGY Operator's Manual -
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SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -35-
CLARKE TECHNOLOGY
SCRUBTEC R 571CSCRUBTEC R 571C
SCRUBTEC R 571C
SCRUBTEC R 571CSCRUBTEC R 571C
Main Frame Assembly Drawing 9/06
Drawing #10949S
12
11
16
20
23
22
21
19
18
26
24
25
17
16
11
12
1
2
3
3A, 3B
4
5
6
7
8 9
10
11
12
13
14
15
36
34
31
33
34
33
32
34
35
See Detail A
A
Page -36- CLARKE TECHNOLOGY
30
31
Operator's Manual -
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SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
27
28
29
CLARKE TECHNOLOGY
SCRUBTEC R 571CSCRUBTEC R 571C
SCRUBTEC R 571C
SCRUBTEC R 571CSCRUBTEC R 571C
Main Frame Assembly Parts List 9/06
Drawing #10949S
Ref Part No. Description Qty
1 766780 Pin, Hair 1 2 82501A Pin, Clevis 1
3 40771A Actuator, Head Lift 1 3A 40910A Potentiometer & Circuit Borad 1 3B 40866A Housing Potentiometer 1
4 40889A Horn 1
5 962288 Bolt, 3/8-16 x 1 Hex Hd. 3
6 53760A Steering Asm, Manual 1
7 61736A Bracket, Head Stop (Cyl.) 1
8 980657 Washer, Lock 1/4 2
9 85737A Screw, 1/4-20 x 1.2 HHCS 4 10 920204 Nut, 3/8-24 Hex Jam 4 11 170883 Washer, Lock 3/8” 17 12 980645 Washer, 3/8” SAE Flat 17 13 61473A Linkage, Rod 4 14 53493A Pin, Quick Release Actuator Btm. 1 15 61718A Carriage, Weldment 1 16 962244 Bolt, 3/8-16 x .75 Hex 10 17 61475A Clamp, Transaxle 2 18 51609A Bumper, Rear 2 19 962929 Screw, 10-32 x 3/8” 2 20 81221A Nut, 1/2-20 Lug 8 21 61382A Wheel, Anti-Skid 2 22 40868A Transaxle 1 23 85813A Screw, 5/16-18 x 1 Hex Hd. 2 24 980652 Washer, 5/16 Lock 2 25 61836A Bracket, Squeegee Stop 1 26 61719A Frame, Main Weldment 1 27 30453A Hose, Clear Vinyl 1 28 50248A Clamp, Hose 1 29 59614A Valve, Battery Drain 1 30 48703A Valve, Electric 1 31 81104A Nut, 1/4” Nylock 3 32 69639A Strap, Static 1 33 980205 Washer, .31 I.D. X 1.06 O.D. 2 34 980614 Washer, 1/4” Starlock, Ext. 3 35 85700A Screw, 1/4-20 x 1 HHCS 1 36 413754 Grip, Solution Tank Clamp 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -37-
CLARKE TECHNOLOGY
®®
®
SCRUBTEC BOOSTSCRUBTEC BOOST
SCRUBTEC BOOST
SCRUBTEC BOOSTSCRUBTEC BOOST
®®
R R
R
R R
Main Frame Assembly Drawing 3/08
Drawing #11107A
17
16
15
14
7
6
13
12 12A,12B
11
1
2
3
2A, 2B
4
5
6
7
10
8
9
7
5
6
29
28
27
26
25
Page -38- CLARKE TECHNOLOGY
24
23
20
22
Operator's Manual -
21
18
19
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC BOOSTSCRUBTEC BOOST
SCRUBTEC BOOST
SCRUBTEC BOOSTSCRUBTEC BOOST
®®
R R
R
R R
Main Frame Assembly Parts List 3/08
Drawing #11107A
Ref Part No. Description Qty
1 766780 Pin, Hair 1
2 53874A Actuator, Head Lift 1 2A 40910A Potentiometer & Circuit Borad 1 2B 40866A Housing Potentiometer 1
3 82501A Pin, Clevis 1
4 40889A Horn 1
5 962288 Bolt, 3/8-16 x 1 Hex Hd. 7
6 170883 Washer, Lock 3/8” 14
7 980645 Washer, 3/8” S.A.E. Flat 14
8 53760A Steering Asm., Manual 1
9 61475A Clamp, Transaxle 2 10 81221A Nut, 1/2-20 Lug 8 11 61382A Wheel, Anti-Skid 2 1240837A Transaxle 1 12A40798A Brake 1 12B41020A Motor 1 13 962244 Bolt, 3/8-16 x .75 Hex 7 14 85813A Screw, 5/16-18 x 1 Hex Hd. 2 15 980652 Washer, 5/16 Lock 2 16 61836A Bracket, Squeegee Stop 1 17 61719A Frame, Main Weldment 1 18 30453A Hose, Clear Vinyl 1 19 50248A Clamp, Hose 1 20 59614A Valve, Battery Drain 1 21 722030 Clamp, Hose 2 22 85737A Screw, 1/4-20 x 1/2 HHCS 2 23 30680A Hose, Solution (Flex) 1 24 48703A Valve, Electric 1 25 81104A Nut, 1/4” Nylock 3 26 69639A Strap, Static 1 27 980614 Washer, 1/4” Starlock Ext. 3 28 980205 Washer, .31 I.D. x 1.06 O.D. 2 29 85700A Screw, 1/4-20 x 1 HHCS 1
NOTE: indicates a change has been made since the last publication of this manual.
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -39-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Optional Side Squeegee Lift Assembly Drawing 5/05
8
9
10
7
11
12
13
6
6
5
14
4
12
3
2
1
16
17
Page -40- CLARKE TECHNOLOGY
Operator's Manual -
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SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Optional Side Squeegee Lift Assembly Parts List 5/05
Ref Part No. Description Qty
1 87624A Washer, Nylon 1 1/2 x 1/4 x 1/8 2
2 86004A Screw, 1/4-20 x 1.50 HHCS 1
3 920296 Nut, 10-24 Elastic Stop 1
4 61699A Bracket, Sq. Lift Cable 1
5 962798 Screw, 10-24 x 1/2 PH 1
6 836711 Pin, Hair 2
7 80152A Washer, Flat 5/8 1
8 920110 Nut, 5/16-18 Hex Lock 1
9 980651 Washer, 5/16 Flat 1
10 80286A Spring, Actuator 1
11 80287A Screw, 5/16-18 x 7 Hex Head 1
12 80273A Pin, Clevis 2
13 61698A Bracket, Actuator Rear Mount 1
14 40751A Actuator, 3” Stroke 1
15 81104A Nut, 1/4” Nylock 1
16 61695A Cable, Squeegee Lift 1
17 57275A Pulley, Cable 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -41-
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Front Wheel Assembly Drawing and Parts List 6/07
Drawing #10779A
15
13
12
11
1
2
14
3
4
5
6
10
9
Ref Part No. Description Qty
1 80267A Bolt, 3/4 - 16 Hex Head 1 2 61472A Yoke Weldment, Steering 1 3 980645 Washer, 3/8 Flat 4 4 170883 Washer, Lock 3/8 4 5 85822A Screw, 3/8 -16 x 7/8 Hex Hd. 4 6 80268A Nut, .750 ESNA 1 7 * Spacer, Center (included w/#10) 1 8 81221A Nut, 1/2 -20 Lug 4
9 61382A Wheel, Anti-Skid 1 10 61691A* Hub Assembly, Front Wheel 1 11 * Bearing (included w/#10) 2 12 * Spacer (included w/#10) 2 13 85838A Bolt, 1/2 -20 Hex 4 14 61877A Stop, LH Steering 1 15 61878A Stop, RH Steering 1
*Front Wheel Hub Assembly (61691A) includes reference #’s 7, 11 and 12.
8
7
Page -42- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Squeegee Lift Assembly Drawing and Parts List 4/06
Drawing #10787A
5
3
4
67
8
9
2
1
10
16
29
28
27
26
25
24
23
22
Ref Part No. Description Qty
1 66531A Pin, Swing Arm 1 2 962798 Screw, 10-24 x 1/2 PH 1 3 80273A Pin, Clevis 4 4 30542A Spacer 2 5 61549A Cable, Rear Squeegee 1 6 53387A Actuator, Squeegee 1 7 53446A Lever, Pivot, Squeegee 2 8 836711 Pin, Hair 5
9 87026A Washer, 1/4 Flat SS 6 10 61552A Lever, Spring 1 11 920110 Nut, 5/16-18 Hex Lock 1 12 920296 Nut, 10-24 Elastic Stop 1 13 81104A Nut, 1/4 Nylock 5 14 170915 Screw, 1/4 - 20 x 3/4 Hex HD 2 15 962620 Screw, 5/16 - 24 x 3/4 Hex HD 2
21
11
12
13
30
14
15
16
17
18
20
Ref Part No. Description Qty
16 980652 Washer, 5/16 Lock 4 17 980651 Washer, 5/16 Flat 2 18 61267A Tube, Bracket Squeegee 1 19 85730A Screw, 3/8 - 16 x 1 1/4 Hex HD 1 20 87031A Washer, 3/8 Flat SS 1 21 60678C Bracket, Squeegee Mount 11 22 81105A Nut, 3/8 - 16 SS ESNA 1 23 61551A Arm, Rear Weldment 1 24 962269 Screw, 1/4 - 20 x 2 1/2 Hex HD 2 25 53423a Spring, Extension 5,19” 2 26 80015A Screw, 3/8 -16 x 2 2 27 61550A Mount, Front Arm 1 28 61491A
28 61736A
29 85813A Screw, 5/16 - 18 x 1 Hex HD 2 30 30568A Hose, Recovery 1
19
Bracket, Squeegee Mount (Rotary) Bracket, Squeegee Mount (Cylindrical)
1 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -43-
44
43
42
1
23
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Recovery Tank Assembly Drawing 6/07
Drawing #10783A & 10990A
4
5
7
6
8
9
®®
®
®®
R R
R
R R
10
11
41
40
37
36
35
34 26
39
38
33
12
13
14
15
16
17
20
18, 18A
22
23
19
21
6
24
25
30
26
29
28
27
31
32
Page -44- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Recovery Tank Assembly Parts List 6/07
Drawing # 10783A & 10990A
Ref Part No. Description Qty
1 52206A Chain, Drain Asm. 1 2 962957 Screw, 10 -16 x 1/2 Self Tab 2 3 30227A Housing, Drain 1 4 40002A Switch, Float Electrical 1 5 30622A Hose, Vac Exhaust 1 6 752020 Clamp, Hose 1 7 58069A Screen, Vac Filter 1 8 30581A Lid, Recovery Tank 1
9 30582A Gasket, Rec. Tank Lid 1 10 39339B Tube, Stand 90 11 837304 O-Ring, Retainer 2 12 82100A Locknut, 1/02 1 13 30709A Tank, Recovery (571 model) 1
13 30710A Tank, Recovery (586 model) 1 13 30711A Tank, Recovery (571 C model) 1
14 920797 Nut, Drain Valve 1 15 30623A Tube, Stand Straight 1 16 643418 Gasket, Vac Unit 1 17 58533A Spacer, Vac Motor 3 18 45019A Motor, Vac` 1 18A 40830A Carbon Brush 2 19 41809A Contact, Housing Connector 2 20 43401A Housing, Connector 2 21 85728A Screw, 1/4 - 20 x 4 Hex HD 3 22 61565A Panel, Recovery Vac Motor 1 23* 962212 Screw, 6-32 x 7/8 PH 2 24* 40874A Light, Strobe 1 25* 61579A Bracket, Strobe Light 1 26 85395A Screw, 1/4 - 20 x 1/2 PH 8 27* 84237A Screw, 10-32 x .50 PH 4 28 920056 Nut, 6-32 ESNA Nylock 2 29 77093A Label 1 30* 920722 Nut, 10-32 ESNA 4 31 61478A Retainer, Lower Hose 1 32 30561A Coupler, Hose (Rotary Machine) 1
682408 Connector, Hose (Cyl. & BOOST) 1 33 61573A Cable, Recovery Tank 1 34 61498A Retainer, Mid Hose 1 35 61477A Retainer, Upper Hose 1 36* 30559A Gasket, Clean Out 1 37* 61566A Clean-Out, Drain 1 38* 52477A Knob, 1/4 - 20 Clamp 4 39 30443A Hose, Recovery 1 40 832002 Clamp, Hose 2 41 30225A Body, Drain Valve 1 42* 40876A Sensor, Water Level 1 43 52560A O-Ring, .103 x 7.99 ID 1 44 30226A Plug, Drain 1 NI 30568A Hose, Squeegee 1 NI 30567A Hose, Vac 1
o
1
NOTE: * Optional accessories
NI = Not illustrated
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -45-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Solution Tank Assembly Drawing (View 1 of 2) 11/06
Drawing # 11099A
®®
®
®®
R R
R
R R
1
26
24
23
10
2
2
3
4
5
6
7
2
8
20
22
21
19
18
17
16
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5
9
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Page -46- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Solution Tank Assembly Parts List (View 1 of 2) 5/07
Drawing # 11099A
Ref Part No. Description Qty
1 193944 Grommet 1 2 85811A Screw, 5/16 - 18 x 3/4 Hex Head 12 3 980651 Washer, 5/16 Flat 13 4 61492B Plate, Seat Assembly 1 5 85395A Screw, 1/4-20 x 1/2 PH 9 6 81112A Nut, 5/16 - 18 Thin ESNA 1 7 61490A Mount, Seat Assembly 1 8 61489A Plate, Cover 1
9 70883A Label, Battery Charger 1 10 980652 Washer, 5/16 Lock 8 11 30566A Hose, 5/8” ID x 7/8” OD x 4.00 1 12 50358A Adapter, 5/8 Barb Swivel 1 13 838517 Screen, Hose Washer 1 14 54088A Valve, Shut-Off 3/4 GHT x 3/4 GHT 1 15 830214 Adapter, 3/4 Barb & GHT Male 1 16 30445A Hose, Solution (Flex) 1 17 53571A Clamp, Hose 4 18 53498A Fitting, 90d ELL Pipe 1 19 61561A Pivot, Recovery Tank 1 20 85704A Screw, 3/8-16 x 2 1/4” Hex 2 21 170883 Washer, Lock 3/8” 2 22 980645 Washer, 3/8” SAE Flat 2 23 61562A Stop, Seat 2 24 70841A Label, Battery Installation 1 26 30534B Seat, Ergo/Adjustable 1 NI 61573B Cable, Seat/Rec. Tank 1 NI 50248A Clamp, Hose 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -47-
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Solution Tank Assembly Drawing (View 2 of 2) 9/06
Drawing # 11099A
1
2
3
4
5
19
18
17
6
7
8
9
10
11
12
13
14 15
16
Page -48- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
®®
R R
R
R R
Solution Tank Assembly Parts List (View 2 of 2) 9/06
Drawing # 11099A
Ref Part No. Description Qty
1 30530A Tank, Solution 1 2 962957 Screw, 10-16 x 1/2 Self Tap 8 3 87036A Washer, #10 Flat 2 4 30539B Lid, Solution 1 5 30578A Gasket, Solution Tank Fill 1 6 61574A Bracket, Tank Fill Gasket 1 7 61563A Washer, Sight Tube 1 8 40876A Sensor, Water Level (Option) 1
9 30564A Hose, Solution Sight 1 10 980645 Washer, 3/8” S.A.E. Flat 2 11 170883 Washer, Lock 3/8” 2 12 85704A Screw, 3/8-16 x 2 1/4” Hex 2 13 55189A Hosebarb, .50 x 90 degree 2 14 31242A Bushing 2 15 61561A Pivot, Recovery Tank 2 16 30597A Pad, Solution Tank Step (Left) 1 17 30596A Pad, Solution Tank Step (Right) 1 18 61843A Plate, Deck 1 19 85398A Screw, 1/4-20 x 1/2” P.H. 4
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -49-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Steering Column Assembly Drawing 5/07
Drawing # 11087B
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R R
R
R R
49
48
47
46
45
44
43
42
41
40
39
37
38
50
56
53
54
55
51
52
1 2
3
4
5
6
7
8
9
10
11 12
13
14
15
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36
35
34
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31
18 19
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Page -50- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
®®
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
R R
R
R R
Steering Column Assembly Parts List 5/07
Drawing # 11087B
Ref Part No. Description Qty
1 980648 Washer, 17/32 x 1 1/16 Plain 1 2 80349A Nut, 1/2-13 Hex Nyloc 1 3 56497543 Cap, Steering Wheel 1 4 80328A Washer, Flat 1 5 56497306 Wheel, Steering 1 6 56497560 Adapter, Wheel 1 7 56497308 Cup 1 8 56314148 Bearing, Nyliner 1
9 61848A Column, Upper Steering 1 10 55400A Key, 3/16 x 5/32 4 11 56320595 Bushing, .32 x .50 x .28 2 12 56413211 Spacer, Nylon 2 13 56900041 Plug, Cap 1 14 81104A Nut, 1/4” Nylock 3 15 962495 Screw, 1/4-20 x 1 P.H. 1 16 85742A Screw, 1/4-20 2 17 56413658 Plate, Column Tilt 1 18 56454081 Universal Joint 1 19 56001958 Screw, 3/8-16 x .25 Set 2 20 61838A Shaft, Lower (Man. Steer) 1 21 56413661 Handle, Pivot Weldment 1 22 85812A Screw, M10-1.5 x 30MM 2 23 56305072 Spring 1 24 61839A Column, Lower Steering 1 25 53759A Coupling, Sleeve (Man.) 1 26 56250414 Bearing, Flange 2 27 85737A Screw, 1/4-20 x 1/2 HHCS 8 28 980657 Washer, Lock 1/4 8 29 61837A Plate, Column Adapter 1 30 980645 Washer, 3/8” SAE Flat 4 31 80088A Screw, M10-1.5 x 30MM 4 32 30734A Cover, Front (Lower) 1 33 56003268 Retainer, 1/4” Shaft 1 34 56413664 Handle, Adjustment 1 35 56440817 Knob, Tilt Lock 1 36 30733A Cover, Front (Upper) 1 37 920722 Nut, 10-32 ESNA 2 38 85387A Screw, 1/4-16 x 3/4 8 39 41423B Breaker, 5A Circuit, Cntrl/Act 2 40 40786S Spacer, Key Switch 1 41 61835A Panel, Control 1 42 40941A Horn Button 1 43 71165A Label, Control Panel 1 44 84237A Screw, 10-32 x .50 P.H. 2 45 40786A Switch, CE Key 1 46 40880A Panel, LCD Control (TRIO) 1 47 40890A Switch, Maintained Rocker 1 48 40885A Switch, Momentary Rocker 2 49 40940A Switch, Maintained Rocker 1 50 56420059 Shaft, Upper Steering 1 51 81112A Nut, 5/16-18 Thin ESNA 2 52 980651 Washer, 5/16 Flat 2 53 962957 Screw, 10-16 x 1/2 Self Tap 4 54 40748A Switch, Push Button 1 55 40706A Switch, Momentary Push 1 56 40879A Module, Solution Level (Option0 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -51-
CLARKE TECHNOLOGY
SCRUBTEC R 571SCRUBTEC R 571
SCRUBTEC R 571
SCRUBTEC R 571SCRUBTEC R 571
571 Rotary Brush Head Assembly Drawing and Parts List 3/08
Drawing #10697A
2
5
3
27
26
25
24
29
23
28
22
1, 1A, 1B, 1C
4
6
7
8
9
10
11
12
13
30
16
2
21
20
Ref Part No. Description Qty
140904B Motor, Dual Gear Box 1
1A 915102 Key 2 1B40968A Carbon Brush/Spring Set 1C41048A Gearbox Asm. 2
2 962244 Bolt, 3/8 - 16 x 3/4 Hex 12 3 170883 Washer, Lock 3/8 2 4 980645 Washer, 3/8 Flat 2 5 61722A Plate, Auto Side Squeegee 1
61497A Plate, Manual Side Squeegee 1 6 85613A Screw, 8 - 32 x 7/8 PH SS 4 7 55451A Keeper, Latch 2 8 61570A Spacer, Keeper 2 9 962803 Screw, 5/16-18 x 1 1/2 FH 1
10 53838A Wheel, Guide 4” 1 11 920108 Nut, 8 - 32 ESNA SS 4 12 55721A Latch, Brush Housing 2 13 30535A Housing, 28” Brush Right Main 1 14 962030 Screw, 8 - 32 x 3/8” FHCS 4
(4 of ea.)
1
17
14
18
19
.
Ref Part No. Description Qty
16 980638 Washer, 3/8 Lock 10 17 59856A Washer, Rubber 2 18 61658A Collar, Brush Driver 2 19 962714 Screw, Gimbal Mount 2 20 34400B Gimbal, Motor 2 21 962989 Screw, 1/4 - 20 x 1 1/2 PH 2 22 34705A Hose, Solution 2 23 170915 Screw, 1/4 - 20 x 3/4 Hex HD 2 24 782002 Clamp, Manifold 2 25 38014A Splitter, Solution 1 26 61546A Frame, 28” Brush Motor 1 27 30536A Housing, 28” Brush Left Main 1 28 81104A Nut, 1/4 Nylock 4 29 77091A Label, Moving Parts 1 30 81109A Nut, 8-32 ESNA SS 4 NI 30536A Housing, 28” Left Brush 1 NI 30535A Housing, 28” Right Brush 1
NI = Not illustrated NOTE: indicates a change has been made since the last publication of this manual.
Page -52- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
28
29
CLARKE TECHNOLOGY
SCRUBTEC R 586SCRUBTEC R 586
SCRUBTEC R 586
SCRUBTEC R 586SCRUBTEC R 586
586 Rotary Head Assembly Drawing and Parts List 3/08
Drawing #10698A
5
1, 1A, 1B, 1C
23
4
6 7
8
9
10
27
26
25
24
4
23
22
21
20
Ref Part No. Description Qty
140905B Motor, Dual Gear Box 1
1A 915102 Key 2 1B40968A Carbon Brush/Spring Set 1C41048A Gearbox Asm. 2
2 980645 Washer, 3/8 Flat 2 3 170883 Washer, 3/8 Lock 2 4 962244 Bolt, 3/8 - 16 x 3/4 Hex 11 5 61723A Plate, Auto Side Squeegee 1
61497A Plate, Manual Side Squeegee 1 6 85613A Screw, 8 - 32 x 7/8 PH SS 4 7 55451A Keeper, Latch 2 8 61570A Spacer, Keeper 2 9 962803 Screw, 5/16-18 x 1 1/2 FH 1
10 53838A Wheel, Guide 4” 1 11 920108 Nut, 8 - 32 4 12 55721A Latch, Brush Housing 2 13 30537A Housing, 34” Brush Right Main 1 14 962030 Screw, 8 - 32 x 3/8” FHCS 4
19
18
17
(4 of ea.)
16
11
12
13
30
14
Ref Part No. Description Qty
16 782002 Clamp, Manifold 2 17 170915 Screw, 1/4 - 20 x 3/4 Hex HD 2
1
18 30210A Tubing, Vinyl 1 19 962989 Screw, 1/4 - 20 x 1 1/2 PH 2 20 962714 Screw, Gimbal Mount 2 21 34400B Gimbal, Motor 2 22 61658A Collar, Brush Driver 2 23 59856A Washer, Rubber 2 24 38014A Splitter, Solution 1 25 980638 Washer, 3/8 Lock 10 26 61547B Frame, 34” Brush Motor 1 27 30538A Housing, 34” Brush Left Main 1 28 81104A Nut, 1/4 Nylock 4 29 77091A Label, Moving Parts 1 30 81109A Nut, 8-32 ESNA SS 4 NI 30538A Housing, 34” Left Brush 1 NI 30537A Housing, 34” Right Brush 1
NI = Not illustrated NOTE: indicates a change has been made since the last publication of this manual.
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -53-
CLARKE TECHNOLOGY
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 571 C
SCRUBTEC R 571 CSCRUBTEC R 571 C
571 Cylindrical Head Assembly Drawing 5/05
Drawing #10962A
20
19
17
18
16
21
22
15
12
11
8
7
4
3
6
5
10
9
14
13
14
28
7
23
24
25
26
27
29
30
31
2
1
4
49
10
47
20
46
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17
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38
39
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41
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48
44
43
37
1
2
30
36
32
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34
35
Assembled View
Page -54- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
SCRUBTEC R 571 CSCRUBTEC R 571 C
SCRUBTEC R 571 C
SCRUBTEC R 571 CSCRUBTEC R 571 C
571 Cylindrical Head Assembly Parts List 3/05
Drawing #10962A
Ref Part No. Description Qty
1 980638 Washer, 3/8 Lock 4 2 962244 Bolt, 3/8-16 x .75 Hex 4 3 30649A Hose, Solution 1 4 50248A Clamp, Hose 2 5 40772A Motor, Brush 2 6 980646 Washer, 1/4” Flat 6 7 980657 Washer, Lock 1/4 9 8 85806A Screw, 1.4-20 x 3/4 Hex 6
9 61738A Mainframe, Weldment 1 10 52477A Knob, 1.4-20 Clamp 2 11 80248A Key, 3/16 Sq x .50 Lg 2 12 80247A Key, 1/8 Sq x .75 Lg 2 13 61308A Bearing Carrier 2 14 51226A Bearing, Sealed 4 15 61318A Pulley, Motor 2 16 30618A Tray, 28” Cyl. Debris 1 17 61743A Cover, Cyl Head Belt 2 18 84237A Screw, 10-32 x .50 P.H. 6 19 61752A Plate, Skirt L.H. 1 20 80240A Screw, 10-32 x 3/8 F.H. 14 21 30312A Skirt, Side 2 22 61336A Spacer, Binding 4 23 962094 Screw, 10-32 x 3/8 R.H. 3 24 53661A Belt, Drive 2 25 61319A Pulley, Brush Drive 2 26 467308 Ring, Retainer 4 27 962098 Screw, 1/4-20 x 3/4 F.H. 6 28 61309A Shaft, Drive 2 29 80270A Screw, 1/4-20 Shoulder 2 30 81104A Nut, 1/4” Nylock 8 31 30049B Wheel, Squeegee 2” 6 32 80257A Washer, Neoprene 4 33 61293A Hub, Driver 2 34 980648 Washer, 17/32 x 1 1/16 Plain 2 35 980626 Washer, 1/2 Lock 2 36 170857 Nut, 1/2-13 Hex 2 37 60254A Bolt, 5/16 x 2.25 Shoulder 2 38 61299A Hub, Driven 2 39 51225A Bearing, Sealed 2 40 167312 Ring, Retainer Internal 2 41 61310A Shaft, Driven 2 42 962973 Screw, 3/8-16 x 3/4 Flat Hd. 2 43 61335A Retainer, Skirt 2 44 61751A Plate, Skirt R.H. 1 45 61742A Door, Brush 1 46 962285 Screw, 1/4-20 x 1.00 F.H. 4 47 61322A Plate, Brush Door 2 48 53182A Cap, Plug 2 49 30648A Tube, Solution Assembly 1 50 77091A Label, Moving Parts 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -55-
CLARKE TECHNOLOGY
SCRUBTEC BOOSTSCRUBTEC BOOST
SCRUBTEC BOOST
SCRUBTEC BOOSTSCRUBTEC BOOST
BOOST® Head Assembly Drawing 10/06
Drawing #11103A
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R R
R
R R
34
33
32 31
30
29
28
27
26
35
36
37
1
2
3
4
5
6
7
8
25
24
23
20
21
22
19
18
14
9
10
11
12
13
15
16
17
Page -56- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
®®
®
SCRUBTEC BOOSTSCRUBTEC BOOST
SCRUBTEC BOOST
SCRUBTEC BOOSTSCRUBTEC BOOST
®®
R R
R
R R
BOOST® Head Assembly Drawing 6/07
Drawing #11103A
Ref Part No. Description Qty
1 53493A Pin, Quick Release Actuator 1 2 40790B Motor, 24V DC 1 3 30735A Spacer, Lift Arm 8 4 11173A Spring, Rubber 1 5 81220A Nut, Serrated Flange 12 6 920365 Nut, ½-13 Nylock 4 7 71192A Label, No Step 2 8 61730B Plate, Upper 32 1
9 80330A Screw, ½-13 x 2¼ Gr. 5 4 10 962098 Screw, ¼-20 x 3/4 FH 4 11 61753A Eccentric 1 12 61775A Retainer, Bearing 1 13 50736A Bearing 1 14 85737A Screw, ¼-20 x ½ HHCS 1 15 11172A Isolator, Deck 1 16 980614 Washer, ¼” Starlock Ext. 8 17 30664A Plate, Flex Asm. 32” 2 18 84236A Screw, #10-32 x .50 FH 4 19 30663A Plate, Driver 1 20 925589 Pin, Roll 1 21 980657 Washer, Lock ¼ 1 22 61724A Retainer, Eccentric 1 23 84237A Screw, 10-32 x .50 PH 3 24 782002 Clamp, Manifold 3 25 11002A Tube, Assmebly Drip 32” 1 26 81217A Nut, ¼-20 Hex ESNA 5 27 85395A Screw, ¼-20 x ½” PH 3 28 30048A Wheel, Guide 4 29 61782A Sleeve, Guide Wheel 4 30 980022 Washer, Wave 4 31 980646 Washer, ¼” Flat 4 32 85301A Screw, ¼-20 x 1¼ CRPH 4 33 962288 Bolt, 3/8 - 16 x 1 Hex Hd. 2 34 81105A Nut, 3/8-16 SS ESNA 2 35 87618A Washer, Flat .39 ID x .75 x 0.62 2 36 61816A Bracket. Lift 2 37 61818A Arm, Lift Weldment 1
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -57-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Squeegee Assembly Drawing 3/08
Drawing # 10802A
6
®®
®
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R R
R
R R
1
2
21
24
23
21
18
17
19
3
4
20
7
8
9
4
5
22
16
Page -58- CLARKE TECHNOLOGY
12
15
Operator's Manual -
10
11
13
14
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Squeegee Assembly Drawing 3/08
Drawing # 10802A, 10803A
®®
®
®®
R R
R
R R
99cm 81cm
10068A
10129A
104cm
Ref. # Part No. Description Qty Qty Qty
1 962720 Screw, ¼-20 x ½ Hex SS - 4 -
80253A Screw, ¼-20 x 1½ Hex SS 4 - 4 2 980657 Washer, ¼ Lock 4 4 4 3 60243A Bracket, Squeegee Wheel 2 2 2 4 30049B Wheel, Squeegee 4 4 4 5 81104A Nut, ¼-20 2 2 2 6 60254A Bolt, Shoulder
5
/16x 2¼ 2 2 2 7 53185A Ring, 3/8 ID Snap 2 2 2 8 30048A Wheel, Guide, 4 Inch Diameter 2 2 2 9 60272B Channel, Squeegee Weldment 39” 1 - -
60234B Channel, Squeegee Weldment 32” - 1 -
61886A Channel, Squeegee Weldment 41” - - 1 10 50835A Latch, Squeegee Clamp 1 1 1 11 930086 Rivet, 3/16 x .450 Aluminum 2 2 2 12 60252A S trap, Clamp , Squeegee Retainer 39” 1 - -
60232A Strap, Clamp, Squeegee Retainer 32 - 1 -
61885A Strap , Clam p, Squeegee Retainer 41” - - 1 13 30557A Blade, Rear, Gum Rubber, 39” 1 - -
30717L1 Blade, Rear, Linatex Notched, 39” 1 - -
30557L Blade, Rear, Linatex 1 - -
30556A Blade, Rear, Gum Rubber, 32” - 1 -
30556L Blade, Rear, Linatex - 1 -
30774L Blade, Outer, Linatex, BOOST 41” - - 1 14 30058A Spacer, Squeegee 39” 1 - -
30047A Spacer, Squeegee 32 - 1 -
14 38726A Spacer, Squeegee 41” - - 2
15 30091A Blade, Front Ribbed 39” 1 - -
30066A Blade, Front Ribbed 32” - 1 -
30764L1 Blade, Front Linatex Notched 32” - 1 -
30773L2 Blade, Inner Linatex Notched ,
BOOST
41” - - 1 16 80011A Screw, 3/8-16 x 3 2 2 2 17 81301A Nut, 3/8-16 Jam SS 2 2 2 18 34260B Gasket 1 1 1 19 25201B Knob 2 2 2 20 60358A Shim, Squeegee Wheel 2 2 2 21 61370A Weight * * * 22 80280A Nut, Squeegee Backup 2 2 ­23 37016A Pad, Squeegee Grip - - 1 24 62712A Duct, Squeegee Inlet - - 1
11041L
* Optional - Not supplied with machine.
NOTE: indicates a change has been made since the last publication of this manual.
CLARKE TECHNOLOGY Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
Page -59-
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Front Squeegee Assembly Drawing and Parts List 8/05
(Rotary Machines Only)
Drawing # 10694A
13
12
14
15
2
3
1
4
5
6
7
8
11
Ref Part No. Description Qty
1 80275A Screw, 1/4 - 14 x 3/4 3 2 53185A Ring, Retainer 1 3 30048A Wheel, Guide 1 4 61496A Weldment, Fr. Squeegee Base 1 5 81104A Nut, 1/4 Nylock 1 6 59932A Wheel, Squeegee 1 5/8 1 7 30540A Blade, Outer Gum Rubber 1 8 50835A Latch, Squeegee Clamp 1
9 930086 Rivet, 3/16 x .450 Pan HD 2 10 61495A Strap, Squeegee Weldment 1 11 53444A Wedge, Secondary Squeegee 1 12 53443A Spacer, Secondary Squeegee 1 13 30541A Blade, Squeegee 1 14 80270A Screw, 1/4 - 20 Shoulder 1 15 30569A Hose, Sec. Squeegee 1
10
9
Page -60- CLARKE TECHNOLOGY
Operator's Manual -
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
SCRUBTEC R Manual Steering
SCRUBTEC R Manual SteeringSCRUBTEC R Manual Steering
CLARKE TECHNOLOGY
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
SCRUBTEC R 571, 586
SCRUBTEC R 571, 586SCRUBTEC R 571, 586
Front Squeegee Arm Assembly Drawing and Parts List 5/05
(Rotary Machine Only)
Drawing # 10694A
1
2
3
4
7
Ref Part No. Description Qty
1 61548A Arm, Weldment Squeegee 1 2 81112A Nut, 5/16-18 Thin ESNA 2 3 67867A Spacer, Squeegee Swivel 1 4 60256A Arm, Squeegee Pivot 1 5 980651 Washer, 5/16 Flat 3 6 85811A Screw, 5/16-18 x 3/4 Hex Head 2 7 53491A Pin, Quick Release 1
NI 61370A Weight *
* Optional - Not supplied with machine.
5
6
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Electrical Panel Assembly Drawing and Parts List 3/08
Drawing # 11091A, 10782S, 10961S, 10989S
17
6
5
4
9
1
6
5
5
723
8
5
6
9
10
11
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Ref Part No. Description Qty
1 980614 Washer, 1/4” Starlock Ext. 1 2 40932B Harness, Main Power 1
2 40965A Harness, Main Power (Cyl. only) 1
3 854849 Post, Isolation 1 4 83302A Stud, 1/4-20 1 5 87026A Washer, 1/4 Flat SS 8 6 980657 Washer, Lock 1/4 7 7 81104A Nut, 1/4” Nylock 1 8 41801A Contactor, Main 36V 1 9 962430 Screw, 1/4-20 x 1/2 HHCS 2
10 962113 Screw, 10-32 x 1.00 P.H. 1 1153791A Main Controller, 28”
12 53792A Main Controller, 34” Rotary 1
53790A Main Controller, 32” BOOST 1
Rotary & Cyl.
1
12
13
13
14
Ref Part No. Description Qty
12 40892A Relay 1 13 962929 Screw, 10-32 x 3/8” 4 14 40853A Display, Battery Charger 1 1540797A Charger, 36V Battery w/display 1 16 61558A Plate, Electrical Panel 1 17 962086 Screw, 1/4-20 x 3/4 Hex Head 4 NI 77092A Label, Gases and Chemical 1 NI 41217A Cable, Battery Series 1 NI 40896A Cable, 32” Neg. Battery 1 NI 40895A Cable, 24” Pos. Battery 1 NI 40882A Cable, 200 Amp Fus. Battery 1 NI 40934A Harness, Logic 1
NI = Not illustrated NOTE: indicates a change has been made since the last publication of this manual.
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CLARKE TECHNOLOGY
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SCRUBTEC R 571, 586, 571 C, BOOST
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Electrical Connection Diagram 9/06
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Electrical Connection Diagram 9/06
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CLARKE TECHNOLOGY
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Electrical Connection Diagram 9/06
(pages 63-66)
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SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Electrical Connection Diagram 9/06
(pages 63-66)
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SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
Electrical Schematic 9/06
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CLARKE TECHNOLOGY
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SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOST
SCRUBTEC R 571, 586, 571 C, BOOSTSCRUBTEC R 571, 586, 571 C, BOOST
R R
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Rider Electrical Options and Ground Connections 9/06
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CORPO
HEADQUARTERS
DENMARK
Nilfisk-Advance Group Sognevej 25 2605 Brøndby Denmark Tel: (+45) 43 23 81 00 Fax:(+45) 43 43 77 00 E-mail: mail@nilfisk-advance.dk
SALES COMPANIES
AUSTRALIA
Nilfisk-ALTO 48 Egerton St. PO Box 6046 Silverwater NSW 2128 Australia Tel: (+61) 2 8748 5966 Fax: (+61) 2 8748 5960
AUSTRIA
Nilfisk-Advance GmbH
Nilfisk ALTO
Metzgerstrasse 68 A-5101 Bergheim/Salzburg Austria Tel: (+43) 662 456 400-0 Fax: (+43) 662 456 400 34 E-mail: info@nilfisk-alto.at www.nilfisk-alto.at
BELGIUM
Nilfisk-ALTO
Division of Nilfisk-Advance n.v-s.a.
Dornveld/Sphere Business Park Industrie Asse 3, nr 11-bus 41 1731 Zellik-Asse Belgium Tel: (+32) 02 467 60 50 Fax: (+32) 02 466 61 50 E-mail: info.be@nilfisk-alto.com
CANADA
Clarke Canada Part of the Nilfisk-Advance Group 4080 Sladeview Crescent, Unit 1 Mississauga, Ontario L5L 5Y5 Canada Tel: (905)569-0266 Fax: (905) 569-8586
CZECH REPUBLIC
ALTO Ceskà republika s.r.o. Zateckých 9 14000 Praha 4 Czech Republic Tel. (+420) 24 14 08 419 Fax (+420) 24 14 08 439 E-mail: info@alto-cz.com
DENMARK
Nilfisk-ALTO Division of Nilfisk-Advance A/S
Industrivej 1 9560 Hadsund Denmark Tel: (+45) 72 18 21 00 Fax: (+45) 72 18 21 11 E-mail: salg@nilfisk-alto.dk E-mail:service@nilfisk-alto.dk www.nilfisk-alto.dk
Nilfisk-ALTO Food Division
Division of Nilfisk-Advance A/S
Blytækkervej 2, 9000 Aalborg Denmark Tel: (+45) 72 18 21 00 Fax: (+45) 72 18 20 99 E-mail: scanio.technology@­nilfisk-alto.dk www.nilfisk-alto.com
FRANCE
Nilfisk-ALTO ALTO France SA Aéroparc 1 19 rue Icare 67960 Entzheim France Tel: (+33) 3 88 28 84 00 Fax: (+33) 3 88 30 05 00 E-mail: info@nilfisk-alto-fr www.nilfisk-alto.com
GERMANY
Nilfisk-ALTO Division of Nilfisk-Advance AG Guido-Oberdorfer-Str. 10 89287 Bellenberg Germany Tel: (+49) (0) 180 5 37 37 37 Fax: (+49) (0) 180 5 37 37 38 E-mail: info@nilfisk-alto.de www.nilfisk-alto.de
GREECE
Nilfisk-Advance SA 8, Thoukididou str. 164 52 Argiroupolis Greece Tel: (+30) 210 96 33443 Fax: (+30) 210 96 52187 E-mail: nilfisk-advance@clean.gr
HOLLAND
Nilfisk-ALTO Division of Nilfisk-Advance BV Camerastraat 9 NL-1322 BB Almere Tel: (+31) 36 5460 760 Fax: (+31) 36 5460 761 E-mail: info @nilfisk-alto.nl www.nilfisk-alto.nl
HONG KONG
Nilfisk-Advance Ltd. 2001 HK Worsted Mills Ind'l Bldg., 31-39 Wo Tong Tsui St. Kwai Chung, Hong Kong Tel.: (+852) 2427 5951 Fax: (+852) 2487 5828
HUNGARY
Nilfisk-Advance Kereskedelmi Kft. II. Rákóczi Ferenc út 10 2310 Szigetszentmiklos-Lakihegy Hungary Tel: (+36) 24 475 550 Fax: (+36) 24 475 551 E-mail: info@nilfisk-advance.hu Sales: ertekesites@nilfisk-advance.hu Service: service@nilfisk-advance.hu www:nilfisk-advance.hu
ITALY
Nilfisk-ALTO Divisione di Nilfisk-Advance A/S Localita Novella Terza 26862 Guardamiglio (LO) Italy E-mail: d.puglia@nilfisk-advance.it
JAPAN
Nilfisk-Advance, Inc. 1-6-6 Kita-shinyokohama, Kouhoku-ku, Yokohama, 223-0059 Japan Tel.: (+81) 45 548 2571 Fax: (+81) 45 548 2541
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MALAYSIA
Nilfisk-Advance Sdn Bhd Sd 14, Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Malaysia Tel: (+60) 3 603 6275 3120 Fax: (+60) 3 603 6274 6318 E-mail: Densin@tm.net.my
NORWAY
ALTO Norge AS Bjørnerudveien 24 1266 Oslo Norway Tel: (+47) 22 75 17 70 Fax: (+47) 22 75 17 71 E-mail: info@nilfisk-alto.no www.nilfisk-alto.no
PEOPLE'S REPUBLIC OF CHINA
Nilfisk-Advance (Shenzhen) Ltd Blok 3, Unit 130, 1001 Honghua Road Int. Commercial & Trade Center Fuitan Free Trade Zone 518038 Shenzhen P.R. China Tel.: (+86) 755 8359 7937 Fax: (+86) 755 8359 1063
POLAND
Nilfisk-Advance Sp. Z.O.O. 05-800 Pruszków ul. 3-go MAJA 8 Poland Tel.: (+48)22 738 37 50 Fax: (+48) 22 738 37 51 info@nilfisk-alto.pl www.nilfisk-alto.pl
PORTUGAL
Nilfisk-ALTO Division of Nilfisk-Advance Lda. Sintra Business Park Zona Industrial Da Abrunheira Edificio 1, 1
o
A P-2710-089 Sintra Tel.: (+35) 808 200 537 Fax: (+35) 121 911 2679 E-mail: mkt@nilfisk-advance.es www.nilfisk-alto.com
RUSSIA
Nilfisk-Advance LLC 127015 Moskow Vyatskaya str. 27, bid. 7 Russia Tel: (+7) 495 783 96 02 Fax: (+7) 495 783 96 03 E-mail: info@nilfisk-advance.ru
SINGAPORE
Nilfisk-Advance Pte. Ltd. Nilfisk-ALTO Division 40 Loyang Drive Singapore 508961 Tel: (+65) 6 759 9100 Fax: (+65) 6 759 9133 E-mail: sales@nilfisk­advance.com.sg
SPAIN
Nilfisk-ATLO Division of Nilfisk-Advance S.A. Torre D'Ara Paseo del Rengle, 5 Pl. 10 E-08302 Mataró Tel: (+34) 902 200 201 Fax: (+34) 93 757 8020 E-mail: mkt@nilfisk-advance.es www.-nilfisk-alto.com
SWEDEN
ALTO Sverige AB Member of Nilfisk-Advance Group Aminogatan 18, Box 4029 S-431 04 Mölndal Sweden Tel: (+46) 31 706 73 00 Fax: (+46) 31 706 73 40 E-mail: info@nilfisk-alto.se www.nilfisk-alto.se
TAIWAN
Nilfisk-Advance Taiwan Branch No. 5, Wan Fang Road Taipei Taiwan, R.O.C. Tel.: (+866) 227 002 268 Fax: (+886) 227 840 843
THAILAND
Nilfisk-Advance Co. Ltd. 89 Soi Chokechai-Ruammitr Viphavadee-Rangsit Road Ladyao, Jatuchak, Bangkok 10900 Thailand Tel: (+66) 2 275 5630 Fax: (+66) 2 691 4079
TURKEY
Nilfisk-Advance Professional Temizlik Ekipmanlari Tic. A.S. Necla Cad. NI.: 48 Yenisahra / Kadiköy Istanbul Tu r k ey Tel.: (+90) 216 470 08 - 60 Fax: (+90) 216 470 08 - 63 www.nilfisk-advance.com
UNITED KINGDOM
Nilfisk-ALTO Division of Nilfisk-Advance Ltd. Bowerbank Way Gilwilly Industrrial Estate Penrith Cumbria CA11 9BQ Great Britian Tel.: (+44) (0) 1768 868995 Fax: (+44) (0) 1768 864713 E-mail: sales@nilfisk-alto.co.uk www.nilfisk-alto.co.uk
VIETNAM
Nilfisk-Advance Representative Office No. 46 Doc Ngu Str. Ba Dinh Dist. Hanoi SR. Vietnam Tel.: (+84) 4 761 5642 Fax: (+84) 4 761 5643 E-mail: nilfisk@vnn.vn
USA
Clarke 2100 Highway 265 Springdale Arkansas 72764 USA Tel: (+1) 479 750 8450 Fax: (+1) 479 756 4540 E-mail: customerservice@clarkeus.com www.ClarkeUS.com
Clarke American Sanders 2100 Highway 265 Springdale Arkansas 72764 USA Tel: (+1) 479 750 1000 Fax: (+1) 479 750 4540 E-mail: customerservice @americansanders .com www.AmericanSanders.com
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CLARKE TECHNOLOGY LIMITED U.S. WARRANTY
This Clarke Technology Industrial/Commercial Product is warranted to be free from defects in materials and workman­ship under normal use and service, when operated and maintained in accordance with Clarke Technology’'s Maintenance and Operations instructions. The warranty period is subject to the conditions stated below.
3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR (See exceptions below)
Motors must be inspected for carbon motor brush wear at six-month intervals by an authorized Clarke Technology repair station. Failure to comply with the six-month inspection requirement or failure to replace worn motor brushes identified during the inspection will void the warranty on the motors. Cost of the six-month inspection and replacement of carbon motor brushes is the responsibility of the purchaser. In the event of a warranty claim on the motors, proof of inspection and any required motor brush replacement must be provided. This warranty is extended only to the original purchaser for use of the product. It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.
BATTERY WARRANTY
In addition to the items above, any original equipment Clarke Technology Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any authorized Clarke Technology Sales or Service Branch, with no charge to the user, except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs.
Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.
CLARKE TECHNOLOGY: POLYDUR® AUTOMATIC SCRUBBER SOLUTION AND RECOVERY TANK EIGHT­YEAR U.S. GUARANTEE
Your new Clarke Technology machine has polydur Solution and Recovery Tanks. Polydur is a rotationally molded, low­density linear polyethylene that won't crack or dent, and withstands most corrosives and temperature extremes. Clarke Technology backs up your Polydur tanks with an eight-year guarantee. If a tank breaks or leaks under normal use within eight years of the date of purchase, it will be replaced free.
CLARKE TECHNOLOGY UNIBODY FRAME FIVE-YEAR U.S. WARRANTY
Clarke Technology warranties the frame for a period of five years against defects in materials and workmanship under normal use and service.
STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED
Clarke Technology's liability under this warranty is limited to repair of the product and/or replacement of parts and is given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.
THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO WARRANTIES, INCLUDING BUT NOT LIMITED TO WAR­RANTY OF MERCHANTABILITY, SHALL BE IMPLIED. A warranty registration card is provided with your Clarke Technology product. Return the card to assist Clarke Technology in providing the performance you expect from your new floor machine.
If a difficulty develops with the product, you should: a) Contact the nearest authorized Clarke Technology repair location or contact the Clarke Technology Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for the nearest authorized Clarke Technology repair location. Only these locations are authorized to make repairs to the product under this warranty. (b) Return the product to the nearest Clarke Technology repair location. Transportation charges to and from the repair location must be prepaid by the purchaser. Clarke Technology will repair the product and/or replace any defective parts with out charge within a reasonable time after receipt of the product. ALTO, 2100 Highway 265, Springdale, Arkansas 72764.
ALTO reserves the right to make changes or improvements to its machine without notice.
Always use genuine ALTO Parts for repair.
2100 Highway 265
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