Nilfisk-ALTO POSEIDON 5, POSEIDON 6, POSEIDON 7 Operating Instructions Manual

107141543 D - EN DE FR NL
Operating instructions
POSEIDON 5-6-7
English .................................................................................................................................... 3
Deutsch ................................................................................................................................ 34
Français ................................................................................................................................ 66
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Original instructions
POSEIDON 5-6-7
Contents
Symbols used to mark instructions .....................................................................................................4
1 Important safety instructions ...........................................................................................4
2 Description.........................................................................................................................7
2.1 Use per day .............................................................................................................................7
2.2 Purpose ...................................................................................................................................7
2.3 Operating elements .................................................................................................................8
3 Before starting the cleaner ...............................................................................................9
3.1 Setting up the cleaner ..............................................................................................................9
3.2 Check the oil level ....................................................................................................................9
3.3 Fill up detergent tank .............................................................................................................10
3.4 Connecting the high pressure hose .......................................................................................10
3.5 Connecting the water supply .................................................................................................10
3.6 Electrical connection ..............................................................................................................11
3.7 BA valve .................................................................................................................................12
4 Control / Operation ..........................................................................................................13
4.1 Connecting the spray lance to the spray gun ........................................................................13
4.2 Switching on the cleaner when it is connected to a water supply ..........................................13
4.3 Pressure regulation with Tornado Plus lance and PowerSpeedVario Plus lance. .................15
4.4 Pressure regulation with the FlexoPowerPlus nozzle head and
the PowerSpeedVario Plus lance. .........................................................................................15
4.5 Using cleaning agents ...........................................................................................................15
4.6 Lifting with crane ....................................................................................................................16
5 Applications and methods .............................................................................................17
5.1 Techniques .............................................................................................................................17
5.2 Some typical cleaning tasks ..................................................................................................18
6 After using the cleaner ...................................................................................................20
6.1 Switching off the cleaner ........................................................................................................20
6.2 Disconnecting supply lines ....................................................................................................20
6.3 Rolling up the hose and storing of lance ................................................................................20
6.4 Winding up the cable .............................................................................................................20
6.5 Storing the cleaner (below 0°C) .............................................................................................21
7 Maintenance.....................................................................................................................22
7.1 Maintenance plan ..................................................................................................................22
7.2 Maintenance work ..................................................................................................................22
8 Troubleshooting ..............................................................................................................24
9 Further information .........................................................................................................25
9.1 Recycling the cleaner ...........................................................................................................25
9.2 Guarantee ..............................................................................................................................25
9.3 EU Declaration of Conformity ................................................................................................25
9.4 Technical Data .......................................................................................................................26
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Original instructions
POSEIDON 5-6-7
Symbols used to mark
instructions
1 Important safety instructions
For your own safety
The high-pressure cleaner may only be used by persons in­structed in its use and who have been expressly authorised to do so.
Although extremely easy to op­erate, children should not be al­lowed to use the cleaner.
General
Use of the high-pressure clean­er is subject to the applicable lo­cal regulations. Besides the operating instruc­tions and the binding accident prevention regulations valid in the country of use, observe rec­ognised regulations for safety and proper use. Do not use any unsafe work techniques.
Transport
Transport of the high-pressure cleaner is easy on its large wheels.
For safe transport in and on ve­hicles we recommend to prevent the equipment from sliding and tilting by fixing it with belts.
For transport at temperatures around or below 0°C, anti-freeze should be drawn into the pump beforehand (see chapter 6).
Before starting the cleaner
If your 3-phase cleaner was supplied without a plug, have it fitted with a suitable 3-phase plug with earth conductor, by an electrician.
Before use, check that the high­pressure cleaner is safe and in proper condition. Regularly check whether the power cord is damaged or shows signs of ageing.
Use the high-pressure cleaner only when the mains power lead is in a safe condition. (risk of electric shock if damaged!).
Check the rated voltage of the high-pressure cleaner before connecting it to the mains power supply. Ensure that the voltage shown on the rating plate corre­sponds to the voltage of the lo­cal mains power supply. We strongly recommend that the power supply to the high pres­sure cleaner be connected via a residual current circuit breaker. This device stops the supply of electricity if the leakage current to earth exceeds 30 mA for 30 ms or it has an earth tester cir­cuit.
Operate the cleaner only in an upright position!
Please observe the regulations and provisions applicable in your country. Before putting the high-pressure cleaner into ser­vice, carry out a visual check of all the major components.
Safety instructions in these operating instructions which must be observed to prevent risks to persons are marked with this danger symbol.
Before starting up your high­pressure washer for the first time, this instruction manual must be read through carefully. Save the instructions for later use.
This indicates tips and instruc­tions to simplify work and to en­sure safe operation.
This symbol is used to mark safety instructions that must be observed to prevent damage to the machine and its perfor­mance.
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Original instructions
POSEIDON 5-6-7
CAUTION!
High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electrical equip-
ment or the cleaner itself. Wear appropriate protective clothing and eye protectors. Do not direct the jet towards yourself or towards other per­sons in order to clean clothes or footwear.
During operation of the cleaner, recoil forces are produced at the spraying device and, when the spray lance is held at an angle, a torque is also created. The spraying device must therefore be held firmly in both hands.
Do not use the cleaner when other people without protective clothing are in the working area.
Check that cleaning will not result in dangerous substanc­es (e.g. asbestos, oil) being washed off the object to be cleaned and harming the envi­ronment.
WARNING!
This machine has been de­signed for use with the cleaning agent supplied or recommend­ed by the manufacturer. The use of other cleaning agents or chemicals may adversely affect the safety of the machine. Risk of explosion – Do not spray flammable liquids.
Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage.
Do not use the high-pressure hose for lifting loads.
NOTE! The maximum permissible working pressure and tempera­ture are printed on the high­pressure hose.
Do not continue to use the clean­er if the mains power lead or high-pressure hose is damaged.
Ensure adequate air circulation. Do not cover the cleaner or op­erate it in inadequately ventilated rooms!
Store the cleaner where it will not be exposed to frost!
Never operate the cleaner with­out water. Even brief shortages of water result in severe dam­age to the pump seals. Switch off the cleaner after max. 3 minutes.
Water connection
This high pressure washer is only al­lowed to be connected with the drinking water mains, when an appropriate backflow preventer has been installed, Type BA ac­cording to EN 60335-2-79. The backflow preventer can be or­dered under number 10641117 7,106411178,106411179,1064
11184. The length of the hose between the backflow preventer and the high pressure washer must be at least 12 metres (min diameter 3/4 inch) to absorb possible pressure peaks. Op­eration by suction (for example from a rainwater vessel) is car­ried out without backflow pre­venter. Recommended suction set: 61256. As soon as water has flown through the BA valve, this water is not considered to be drinking water any more.
Operation
CAUTION!
Unsuitable extension leads can represent a source of danger. Always unwind cord from the
reels completely to prevent the power cord overheating.
Plugs and connectors of mains power leads must be at least splash water-proof.
Do not damage the mains power lead (e.g. by driving over it, pull­ing or crushing it). Disconnect the power cord by pulling the plug only (do not pull or tug the power cord).
Electrical equipment
CAUTION!
Never spray electrical equip­ment with water: danger for per­sons, risk of short-circuiting.
The cleaner may only be con­nected to a correctly installed plug socket.
Switching on the cleaner may cause voltage fluctuations. Voltage fluctuations should not occur if the impedance at the transfer point is less than 0.15 If in doubt ask your local elec­tricity supplier.
Maintenance and repair
CAUTION!
Always remove the plug from the mains plug socket before cleaning or carrying out mainte­nance work on the cleaner.
Carry out only the maintenance operations described in the oper­ating instructions. Use only original Nilfisk-AL TO spare parts. Do not make any technical modi­fications to the high-pressure cleaner.
Ensure that the machine is regu­larly serviced by Authorised Nilfisk­ALTO dealers in accordance with the maintenace plan. Failure to do so will invalidate the warranty .
Nilfisk-ALTO No. 104209627
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Original instructions
POSEIDON 5-6-7
CAUTION!
High-pressure hoses, fittings and couplings are important for the safety of the cleaner. Use only high-pressure parts approved by the manufacturer!
The mains power lead must not differ from the version specified by the manufacturer and may only be changed by an electrician. Please contact the Nilfisk-ALTO service department or an au­thorised specialist work-shop for all other maintenance or repair work!
Testing
The cleaner conforms to the German „Guidelines for Liq­uid Spray Jet Devices“. The high-pressure cleaner must be subjected to a safety examina­tion in accordance with the „Ac­cident Prevention Regulations for Working with Liquid Spray Jet Devices“ as required, but at least every 12 months, by an authorised inspector and this re­port must be saved.
After all repairs or modifica­tions to electrical equipment, the protective conductor resist­ance, the insulation resistance and the leakage current must be measured. Furthermore, a visual inspection of the mains power lead, a voltage and cur­rent measurement and a func­tion test must be carried out. Our after-sales service techni­cians are at your disposal as au­thorised inspectors.
The complete „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ are available from the Carl Hey­manns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate associa­tion of employers’ liability insur­ances.
Unloader valve
Unacceptably high pressure is fed back without residual pres­sure via a bypass line into the intake line of the pump when the safety device is tripped. The unloader valve is set and sealed at the factory and must not be adjusted.
Safety devices
Thermal sensor: A thermal sensor protects the motor against overloading. The machine will restart after a few minutes when the thermal sen­sor has cooled. Locking device on spray gun: The spray gun features a lock­ing device. When the pawl is activated, the spray gun cannot be ope rated.
Warning
Inhalation of aerosols can be hazardous to health.
Where applicable use a device in order to avoid or reduce aerosols production, e.g., a shield covering the nozzle.
For protection against aero­sols use a respiratory mark of class FFP 2 or higher.
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Original instructions
POSEIDON 5-6-7
2 Description
2.2 Purpose This high-pressure cleaner has been designed for professional use
in: – agriculture – industry – transport industry – automotive cleaning – municipal facilities – cleaning trade – construction industry – food industry etc. Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.
Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the surface to be cleaned or may result in severe injury to persons.
2.1 Use per day We recommend these products for an optional use of approx. X-hours use per day.
POSEIDON 5
POSEIDON 6
POSEIDON 7
0 8+ Hours use per day
Recommended for use x hours / day
0 8+ Hours use per day
Recommended for use x hours / day
0 8+ Hours use per day
Recommended for use x hours / day
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Original instructions
POSEIDON 5-6-7
2.3 Operating elements 1. Push/pull handle
2. Spray gun
3. Electrical lead
4. Holder for high pressure hose
5. High-pressure hose
6. Fastening screw
7. Lance
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8. Parking brake
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9. High-pressure hose connection (on standard models without hose reel)
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10. Water connection and water inlet filter
11. Oil inspection slide
12. Pressure gauge
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13. Main switch
14. Chemical dosing regulation
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15. Water flow regulation
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16. Chemical tank
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17. Cover lock
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Original instructions
POSEIDON 5-6-7
3 Before starting the cleaner
3.1 Setting up the cleaner
3.2 Check the oil level 4. Check the oil level.
On level ground, the oil
should be above MIN level (A), when the oil is cold.
CAUTION!
Never lift the cleaner alone. Always ask a second person to help.
1. Before using the cleaner for the first time, check it care­fully to detect any faults or damage.
2. In the event of any damage contact your Nilfisk-ALTO dealer immediately.
3. Unfold and lock the handle in working position.
3
A
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Original instructions
POSEIDON 5-6-7
3.5 Connecting the water supply
1. Rinse the water supply hose briefly in order to prevent sand and other dirt particles entering into the machine.
2. Connect water supply hose to the machine.
3. Open water tap.
3.4.2 Machines with high pressure hose reel
1. Put the quick connector of the high pressure hose (A) onto the nipple on the axle.
2. Put the high pressure hose into the hose guide (B) and fix it with the clip1).
3. Release the brake (C) on the hose reel guide1) and wind up the high pressure hose.
A
B
C
3.3 Fill up detergent tank
1)
1. Fill up detergent tank with prediluted Nilfisk-ALTO de­tergent.
2. Pull detergent hose and filter out of the storage and put it through the opening of the detergent tank filler cap.
3.4 Connecting the high pressure hose
3.4.1 Machines without high pressure hose reel
1. Put the quick connector of the high pressure hose onto the nipple on the cleaner.
NOTE!
The maximum length of high pressure hose is 50 m.
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Original instructions
POSEIDON 5-6-7
3.6 Electrical connection
CAUTION!
Before connecting devices with voltage changeover: Check that the pre-selected voltage on the machine corresponds with the voltage of the electrical instal­lation. Otherwise the electrical devices of the machine can be destroyed 1).
NOTE!
In the case of poor water quality (sand, etc.), we recommend that a fine water filter is fitted to the machine. Max 50 Micron filter.
We recommend the use of a tex­tile-reinforced water hose with a nominal diameter of min. 3/4"
(19 mm).
CAUTION!
When using a cord reel: Unwind the cord completely.
CAUTION! The cleaner may only be con­nected to a correctly installed electrical installation.
1. Observe safety instructions in chapter 1.
2. Put the plug into the electri­cal socket.
400V
400V
230V
230V
230V / 400V
(220V /440V)
Nilfisk ALTO
3.6.1 Releasing the cable 1. Turn the cable hook (A).
2. Release the cable (B).
3. Turn back the cable hook.
A
B
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