Nilfisk FLOORTEC 560 P User Manual

FLOORTEC 560 P
DEUTSCH
BETRIEBSANLEITUNG
FRANÇAIS
ENGLISH
USER MANUAL
NEDERLANDS
GEBRUIKSAANWIJZING
www.nilfisk-alto.com
S310072
S310088
S310027 S310028
S310029
S310074
S310075
S310030
S310032
S310034
B
C
D E
F G
IH
J K
3
3
3
3
2
1
11
10
8
25
7
14
21
12
20
9
6
4
2
1
3
2
26
17
6
16
23
5
18
19
22
24
8
30
28
29
27
2
13
15
5
31
USER MANUAL
ENGLISH
INTRODUCTION ................................................................................................................................... 2
MANUAL PURPOSE AND CONTENTS ........................................................................................................... 2
TARGET ........................................................................................................................................................... 2
HOW TO KEEP THIS MANUAL ....................................................................................................................... 2
IDENTIFICATION DATA ..................... ... ... .... ... ... ... ... .... ... ... ... .......................................... .... ... .......................... 2
OTHER REFERENCE MANUALS .................................................................................................................... 2
SPARE PARTS AND MAINTENANCE ............................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................. 2
SAFETY ................................................................................................................................................. 2
SYMBOLS ................................. ................ ................ ................. ................ ................ ....................................... 3
GENERAL INSTRUCTIONS ............................................................................................................................. 3
UNPACKING ......................................................................................................................................... 4
MACHINE DESCRIPTION ..................................................................................................................... 4
OPERATION CAPABILITIES ............................................................................................................................ 4
CONVENTIONS ..................... ................ ................ ................ ................. ................ .......................................... 4
TECHNICAL DATA ........................................................................................................................................... 5
ACCESSORIES/OPTIONS ............................................................................................................................... 6
USE ........................................................................................................................................................ 6
BEFORE START-UP ........................................................................................................................................ 6
STARTING AND STOPPING THE MACHINE .................................................................................................. 6
MACHINE OPERATION ................................................................................................................................... 7
EMPTYING THE HOPPER ............................................................................................................................... 7
AFTER USING THE MACHINE ........................................................................................................................ 8
PUSHING THE MACHINE ................................................................................................................................ 8
MACHINE LONG INACTIVITY ......................................................................................................................... 8
FIRST PERIOD OF USE .................................................................................................................................. 8
MAINTENANCE .................................................................................................................................... 8
SCHEDULED MAINTENANCE TABLE ........................... ................................................................................. 9
MAIN BROOM HEIGHT CHECK .................................................................................................................... 10
MAIN BROOM REPLACEMENT ..................................... ... ... .... ... ... .......................................... ... ... ............... 10
SIDE BROOM HEIGHT ADJUSTMENT ......................................................................................................... 11
SIDE BROOM REPLACEMENT ..................................................................................................................... 11
DUST FILTER CLEANING AND INTEGRITY CHECK ................................................................................... 11
SKIRT HEIGHT AND OPERATION CHECK .................................................................................................. 12
HOOD SAFETY SWITCH OPERATION CHECK ........................................................................................... 12
TROUBLESHOOTING ........................................................................................................................ 13
SCRAPPING ........................................................................................................................................ 13
EC CERTIFICATE OF CONFORMITY ................................................................................................ 14
146 2592 000(1)2005-03 A FLOORTEC 560 P 1
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USER MANUAL
INTRODUCTION
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with all necessary information to use the machine properly in a safe and autonomous way. It contains information about technical characteristics, operation, machine storage, maintenance, spare parts and safety conditions. Before carrying out any procedure on the machine, the operators and technicians in charge of the machine maintenance must read this manual carefully. Contact an authorised Nilfisk-Alto Service Center in case of doubts regarding the interpretation of the instructions and for any further information.
TARGET
This manual is intended for qualified operators and technicians involved in the machine maintenance.
HOW TO KEEP THIS MANUAL
The User manual must be kept near the machine, inside an adequate case, far from liquids and other substances that can cause damage to it.
IDENTIFICATION DATA
The Machine Model and Serial Number are marked on the plate (1, Fig. U) on the frame and can be read by lifting the hood (4). The machine model year is written in the EC statement and it is also indicated by the first two figures of the machine serial number. The petrol engine Serial Number and Model are marked in the positions (2 and 3, Fig. U). This information is useful when ordering machine and engine spare parts. Use the following table to write down the machine and the petrol engine identification data for any further reference.
MACHINE model .........................................................
MACHINE serial number ............................................
OTHER REFERENCE MANUALS
Petrol engine User's Manual (supplied with the
machine) that is to be considered as integral part of this manual.
Moreover, the following manuals are available:
Service manual (that can be consulted at Nilfisk-Alto Service Centers).
Spare parts list (supplied with the machine).
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair procedures must be carried out by qualified personnel or by Nilfisk-Alto Service Centers (listed at the end of this manual). Only original spare parts and accessories must be used. Call Nilfisk-Alto for service or to order spare parts and accessories, specifying the machine model and serial number.
CHANGES AND IMPROVEMENTS
Nilfisk-Alto constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machine that were sold previously. Any change and/or addition of accessory must be approved and performed by Nilfisk-Alto.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent Operator is the best guarantee against accidents and is essential for successful completion of any prevention program.
ENGINE model ...........................................................
ENGINE serial number ...............................................
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SYMBOLS
DANGER!
It indicates a dangerous situation with risk of death for the Operator.
WARNING!
It indicates a potential risk of injury for people.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay attention to the paragraphs marked by this symbol.
NOTE
Consult the User manual before performing any procedure.
GENERAL INSTRUCTIONS
Specific warnings and cautions used to indicate potential damage to people and machines are shown below.
DANGER!
Remove the key from the engine on/off switch before
performing any maintenance/repair procedure.
This machine must be used by properly trained and
authorised personnel only. Children or disabled
people cannot use this machine. – Do not wear jewels when working near moving parts. – Do not work under the lifted machine, if it is not
securely fixed. – Do not operate the machine near toxic, dangerous,
inflammable and/or explosive powders, liquids or
vapours. – Be careful: fuel is highly inflammable. – Do not smoke or bring naked flames in the area
where the machine is refueled or where the fuel is
stored. – Do not fill the fuel tank beyond the upper limit mark (1,
Fig. S). – After refuelling, check that the filler cap is tightly
closed. – If any fuel is spilled while refuelling, clean up and
allow the vapours to dissipate before starting the
engine. – Do not let fuel come into contact with your skin; do not
breathe fuel vapours. Keep out of reach of children.
Do not incline the engine more than 20°; excessive
inclinations can provoke fuel leakages.
Petrol engine exhaust gases contain carbon
monoxide, which is inodorous and colourless but extremely dangerous. Do not inhale. Do not keep the
engine running in a closed area. – Do not lay any object on the engine. – Stop the petrol engine before performing any
operation on it. To avoid any accidental start,
disconnect the ignition spark plug cap.
WARNING!
Carefully read all maintenance/repair instructions
before performing any maintenance/repair
procedure. – Take all necessary precautions to prevent hair,
jewellery and loose clothes from being caught by the
machine moving parts. – Do not leave the machine unattended with the ignition
key in the engine on/off switch and the parking brake
deactivated. – Do not use the machine on surfaces with a gradient
exceeding that indicated on the machine. – Do not wash the machine with direct water jets or
corrosive substances. Do not use compressed air to
clean this type of machine. – Do not use the machine in particularly dusty areas. – While using this machine take care not to injure other
people. – The storage temperature must be between 0°C and
+40°C. – The machine operating temperature must be
between 0°C and +40°C. – The humidity must be between 30% and 95%. – Always protect the machine against the sun, rain and
bad weather, both under operation and in inactivity
condition. – Do not use the machine as a means of transport. – Do not allow the brooms to operate while the machine
is stationary to avoid damaging the floor. – In case of fire, possibly use a powder fire
extinguisher, not a water one. – Do not bump into shelves or scaffoldings, particularly
where there is a risk of falling objects. – Adjust the operation speed to suit the floor conditions. – Do not tamper with the machine safety guards and
follow the ordinary maintenance instructions
scrupulously.
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USER MANUAL
Do not remove or modify the plates affixed on the
machine.
In case of machine malfunctions ensure that these
are not caused by a lack of maintenance. Otherwise, request assistance from the authorised personnel or from an authorised Service Center.
In case of part replacement, order ORIGINAL spare
parts from an authorised Dealer or Retailer.
To ensure the proper and safe operation of the
machine, have the scheduled maintenance, detailed in the related chapter of this Manual, performed by the authorised personnel or an authorised Service Center.
The machine must be disposed of properly, because
of the presence of toxic-harmful materials (oils, plastic materials, etc.), which are subject to standards that require disposal in special centers (see chapter “Scrapping”).
If the machine is used according to the instructions,
the vibrations do not cause dangerous situations. (3.3 m/s2 EN 1033-1995-08).
During the petrol engine operation, its silencer warms
up; do not touch the silencer when it's hot to avoid burns or fire.
Running the engine with an insufficient quantity of
petrol can seriously damage the engine. Check the oil level when the engine is off and the machine is on an even surface.
Never run the petrol engine without air filter, as the
engine could be damaged.
Technical service operations on petrol engine must
be performed by an authorised Dealer. Use only original spare parts or equivalent for the petrol engine. Using spare parts of lower quality can seriously damage the engine.
UNPACKING
When the machine is delivered, check that the cardboard packing and the machine were not damaged during transportation. If the damage is evident, keep the packing and have it checked by the Parcel Service that delivered it. Call the Carrier immediately to fill in a damage claim. Please check that the following items have been supplied with the machine: – Sweeper manual – Petrol engine manual – Spare Parts List
MACHINE DESCRIPTION
OPERATION CAPABILITIES
This sweeper has been designed and built to be used by a qualified operator to clean (by sweeping and vacuuming) smooth and solid floors in civil and industrial environments and to collect dust and light debris under safe operation conditions.
CONVENTIONS
Forward, backward, front, rear, left or right are intended with reference to the operator’s position, that is to say on the driver’s seat with the hands on the handlebar (1, Fig. C).
Control panel (See Fig. B)
1. Control panel
2. On/off key switch
3. Panel fastening screws
Exterior general overview (See Fig. C)
1. Handlebar
2. Handlebar inclination adjusting knobs
3. Selector lever
4. Can holder
5. Hood
6. Rear wheels on fixed axle
7. Pivoting front wheel
8. Side broom
9. Main broom (inside)
10. Side broom lifting and adjusting knob
11. Side broom retainer
12. Left side skirt
13. Right side skirt
14. Front skirt
15. Rear skirt
16. Hopper
17. Hopper hook
18. Hopper hook handle
19. Manual filter-shaker handle
20. Main broom movable door
21. Main broom height left adjuster
22. Main broom height right adjuster
23. Main broom right door
24. Main broom right door fastening screws
25. Pedal brake on front wheel (optional)
26. Fuel tank cap
27. Engine pull-starter cord handle
28. Engine exhaust pipe
29. Petrol tap and engine starter compartment
30. Petrol engine ventilating grid
31. Front skirt lifting lever
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