FLOORTEC 560 B
DEUTSCH
BETRIEBSANLEITUNG
FRANÇAIS
MANUEL D’UTILISATION
ENGLISH
USER MANUAL
NEDERLANDS
GEBRUIKSAANWIJZING
www.nilfisk-alto.com
S310025
S310080
S310027 S310028
S310029
S310081
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S310030
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S310034
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USER MANUAL
ENGLISH
INTRODUCTION ................................................................................................................................... 2
MANUAL PURPOSE AND CONTENTS ........................................................................................................... 2
TARGET ........................................................................................................................................................... 2
HOW TO KEEP THIS MANUAL ....................................................................................................................... 2
IDENTIFICATION DATA ..................... ... ... .... ... ... ... ... .... ... ... ... .......................................... .... ... .......................... 2
OTHER REFERENCE MANUALS .................................................................................................................... 2
SPARE PARTS AND MAINTENANCE ............................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................. 2
SAFETY ................................................................................................................................................. 2
SYMBOLS ................................. ................ ................ ................. ................ ................ ....................................... 3
GENERAL INSTRUCTIONS ............................................................................................................................. 3
UNPACKING ......................................................................................................................................... 4
MACHINE DESCRIPTION ..................................................................................................................... 4
OPERATION CAPABILITIES ............................................................................................................................ 4
TECHNICAL DATA ........................................................................................................................................... 5
ELECTRICAL FUSES ....................................................................................................................................... 5
ACCESSORIES/OPTIONS ............................................................................................................................... 5
USE ........................................................................................................................................................ 6
BATTERY CHECK/SETTING ON A NEW MACHINE ...................................................................................... 6
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) ................................................ 6
BEFORE START-UP ........................................................................................................................................ 6
STARTING AND STOPPING THE MACHINE .................................................................................................. 7
MACHINE OPERATION ................................................................................................................................... 7
HOPPER EMPTYING ....................................................................................................................................... 8
AFTER USING THE MACHINE ........................................................................................................................ 8
PUSHING THE MACHINE ................................................................................................................................ 8
MACHINE LONG INACTIVITY ......................................................................................................................... 8
MAINTENANCE .................................................................................................................................... 8
SCHEDULED MAINTENANCE TABLE ........................... ................................................................................. 9
MAIN BROOM HEIGHT CHECK ...................................................................................................................... 9
MAIN BROOM REPLACEMENT ..................................... ... ... .... ... ... .......................................... ... ... ............... 10
SIDE BROOM HEIGHT ADJUSTMENT ......................................................................................................... 10
SIDE BROOM REPLACEMENT ..................................................................................................................... 10
DUST FILTER CLEANING AND INTEGRITY CHECK ................................................................................... 11
SKIRT HEIGHT AND OPERATION CHECK .................................................................................................. 11
BATTERY CHARGING ................................................................................................................................... 12
SAFETY FUNCTIONS ......................................................................................................................... 13
HOOD SAFETY SWITCH ............................................................................................................................... 13
TROUBLESHOOTING ........................................................................................................................ 13
SCRAPPING ........................................................................................................................................ 13
EC CERTIFICATE OF CONFORMITY ................................................................................................ 14
146 2590 000(1)2005-03 A FLOORTEC 560 B 1
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USER MANUAL
INTRODUCTION
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with
all necessary information to use the machine properly in a
safe and autonomous way. It contains information about
technical characteristics, operation, machine storage,
maintenance, spare parts and safety conditions.
Before carrying out any procedure on the machine, the
operators and technicians in charge of the machine
maintenance must read this manual carefully. Contact an
authorised Nilfisk-Alto Service Center in case of doubts
regarding the interpretation of the instructions and for any
further information.
TARGET
This manual is intended for qualified operators and
technicians involved in the machine maintenance.
HOW TO KEEP THIS MANUAL
The User manual must be kept near the machine, inside
an adequate case, far from liquids and other substances
that can cause damage to it.
IDENTIFICATION DATA
The machine model and serial number are marked on the
plate (18, Fig. U) on the frame and can be read by lifting
the hood (7, Fig. C).
The machine model year is written in the EC statement
and it is also indicated by the first two figures of the
machine serial number.
This information is useful when requiring machine and
engine replacement parts. Use the following table to write
down the machine identification data for any further
reference.
MACHINE model .........................................................
MACHINE serial number ............................................
OTHER REFERENCE MANUALS
– Electronic Battery Charger Operating Manual (if
equipped), which is to be considered an integral part
of this manual.
– Moreover, the following manuals are available:
• Spare parts list (supplied with the machine).
• Service manual (that can be consulted at
Nilfisk-Alto Service Centers).
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair
procedures must be carried out by qualified personnel or
by Nilfisk-Alto Service Centers (listed at the end of this
manual). Only original spare parts and accessories must
be used.
Call Nilfisk-Alto for service or to order spare parts and
accessories, specifying the machine model and serial
number.
CHANGES AND IMPROVEMENTS
Nilfisk-Alto constantly improves its products and reserves
the right to make changes and improvements at its
discretion without being obliged to apply such benefits to
the machine that were sold previously. Any change and/or
addition of accessory must be approved and performed by
Nilfisk-Alto.
SAFETY
The following symbols indicate potentially dangerous
situations. Always read this information carefully and take
all necessary precautions to safeguard people and
property.
No accident prevention program is effective without the
total cooperation of the person responsible for the
machine operation. Most of the accidents that may occur
in a factory, while working or moving around, are caused
by failure to comply with the simplest rules for exercising
prudence. A careful and prudent Operator is the best
guarantee against accidents and is essential for
successful completion of any prevention program.
2 FLOORTEC 560 B 146 2590 000(1)2005-03 A
SYMBOLS
DANGER!
It indicates a dangerous situation with risk
of death for the Operator.
WARNING!
It indicates a potential risk of injury for
people.
CAUTION!
It indicates a caution or a remark related to
important or useful functions. Pay attention
to the paragraphs marked by this symbol.
NOTE
Consult the User manual before performing
any procedure.
GENERAL INSTRUCTIONS
Specific warnings and cautions to inform about potential
damages to people and machine are shown below.
DANGER!
– To perform maintenance/repair procedures turn the
machine ignition key to OFF position and disconnect
the battery.
– This machine must be used by properly trained and
authorised personnel only. Children or disabled
people cannot use this machine.
– Keep sparks, flames and smoking materials away
from the batteries. During the normal operation
explosive gases are released.
– Do not wear jewels when working near electrical
components.
– Do not work under the lifted machine, if it is not
securely fixed.
– Do not operate the machine near toxic, dangerous,
inflammable and/or explosive powders, liquids or
vapours.
– Battery charging produces highly explosive hydrogen
gas. Keep the hood open during battery charging and
perform the operation only in well-ventilated areas
and far from naked flames.
USER MANUAL
WARNING!
– Carefully read all the instructions before carrying out
any maintenance/repair procedure.
– Take all necessary precautions to prevent hair,
jewels and loose clothes from being caught in the
moving parts of the machine.
– Do not smoke while charging the batteries.
– Do not leave the machine unattended with the ignition
key inserted and the parking brake deactivated.
– Do not use the machine on surfaces with a gradient
greater than the one indicated on the machine.
– Do not wash the machine with direct or pressurised
water jets, or with corrosive substances. Do not use
compressed air to clean this type of machine.
– Do not use the machine in particularly dusty areas.
– While using this machine, take care not to cause
damage to other people, especially children.
– Do not put any can containing fluids on the machine.
– The storage temperature must be between 0°C and
+40°C.
– The machine operating temperature must be
between 0°C and +40°C.
– The humidity must be between 30% and 95%.
– Always protect the machine against the sun, rain and
bad weather, both under operation or inactivity
condition.
– Do not use the machine as a means of transport.
– Do not allow the brooms to operate while the machine
is stationary to avoid damaging the floor.
– In case of fire, possibly use a powder fire
extinguisher, not a water one.
– Do not bump into shelves or scaffoldings, particularly
where there is a risk of falling objects.
– Adjust the operation speed to suit the floor conditions.
– Do not tamper with the machine safety guards and
follow the ordinary maintenance instructions
scrupulously.
– Do not remove or modify the plates affixed to the
machine by the Manufacturer.
– In case of machine malfunctions ensure that these
are not caused by a lack of maintenance. Otherwise,
request assistance from the authorised personnel or
from an authorised Service Center.
ENGLISH
146 2590 000(1)2005-03 A FLOORTEC 560 B 3
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USER MANUAL
– In case of part replacement, order ORIGINAL spare
parts from an authorised Dealer or Retailer.
– To ensure the proper and safe operation of the
machine, have the scheduled maintenance, detailed
in the related chapter of this Manual, performed by
the authorised personnel or an authorised Service
Center.
– The machine must be disposed of properly, because
of the presence of toxic-harmful materials (batteries,
oils, etc.), which are subject to standards that require
disposal in special centres (see the Scrapping
chapter).
– If the machine is used according to the instructions,
the vibrations do not cause dangerous situations. The
machine vibration level is less than 2.5 m/s
– When lead batteries (WET) are installed on this
machine, do not tilt the machine more than 30° from
its horizontal position to not allow the highly corrosive
acid to leak out of the batteries. When the machine is
to be tilted for maintenance operations, remove the
batteries.
2
.
UNPACKING
Upon delivery carefully check that the machine and its
packing, if any, have not been damaged during
transportation. In case of visible damages, keep the
packing and have it checked by the Parcel Service that
delivered it. Call the Carrier immediately to fill in a damage
claim.
Please check that the following items have been supplied
with the machine:
1. Technical documents: Sweeper Use and
Maintenance Manual, Electronic Battery Charger
Manual (if installed on the machine), Spare Part List
2. No. 1 main fuse
3. No. 1 side broom fuse
MACHINE DESCRIPTION
OPERATION CAPABILITIES
The sweeper is used to sweep dust or light debris on
smooth and solid floor, in civil or industrial environment,
under safe operation conditions by a qualified Operator.
NOTE
Forward, backward, front, rear, left or right are
intended with reference to the operator’s
position, that is to say on the driver’s seat with
the hands on the handlebar (3, Fig. C).
Control panel
(See Fig. B)
1. Control panel
2. Ignition switch
3. Discharged battery warning light
4. Semi-discharged battery warning light
5. Charged battery warning light
6. Display
7. Display selection push-button:
– Hour meter
– Hour and minutes meter
– Battery voltage (V)
8. Filter-shaker switch (optional)
9. Panel fastening screws
Exterior general overview
(See Fig. C)
1. Front skirt lifting lever
2. Side broom retainer
3. Handlebar
4. Selector lever
5. Handlebar inclination adjusting knobs
6. Can holder
7. Hood
8. Rear wheels on fixed axle
9. Front steering wheel
10. Side broom
11. Main broom
12. Side broom lifting and adjusting knob
13. Left side skirt
14. Right side skirt
15. Front skirt
16. Rear skirt
17. Hopper
18. Hopper hook
19. Hopper handle
20. Manual filter-shaker handle
21. Main broom movable door
22. Main broom height left adjuster
23. Main broom height right adjuster
24. Main broom right door
25. Main broom right door fixing screws
26. Pedal brake on front wheel (optional)
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Under-hood compartment
(See Fig. U)
1. Hood (open position)
2. Batteries
3. Battery connector
4. Electronic battery charger (optional)
5. Battery charger electrical cable
6. Main fuse
7. Side broom motor fuse
8. (Lead) battery caps
9. Lead (WET) or gel (GEL) battery selector switch
located on the optional electronic battery charger
10. Battery assembly diagram
11. Charged battery warning light
12. Main broom belt
13. Drive belt
14. Main broom drive pulley
15. Rear wheels drive pulley
16. Fan
17. Main motor
18. Serial number plate/technical data/EC certification
TECHNICAL DATA
Dimensions Values
Cleaning width with/without side broom 791/600 mm
Machine length 1,070 mm
Machine width, without side broom 773 mm
Height when the handlebar is lowered 836 mm
Minimum height from ground 40 mm
Handlebar height, minimum/maximum 824/1,120 mm
Main broom diameter 265 mm x 600 mm
Side broom diameter 420 mm
Speed with maximum push force 4.4 km/h
Maximum slope 2%
Hopper capacity 50 L
Machine weight without battery 90 kg
Front wheel, steering 125/37.5-50 mm
Rear wheels, driving 250 x 50 mm
Electric motor 600 W
Sound pressure level (LpA) 64 dB(A)
Available batteries
– Lead (WET), with acid electrolyte
– Gel (GEL), hermetic
The machine setting performed at the factory is for lead
(WET) batteries.
Battery voltage 12V
Usable battery capacity Max. 240 Ah
Battery compartment max. size 398x262x283 mm
Diagrams
Wiring diagrams for optional equipments.
(See Fig. V)
CH1 Battery charger
CN1 Battery connector
CN2 Battery charger connector
EB1 Electronic board
ES1 Electromagnetic switch
F1 Main fuse
F2 Side broom fuse (15A)
F3 Filter-shaker fuse (15A)
M1 Main broom motor
M2 Side broom motor
M3 Filter-shaker motor
R1 Filter-shaker relay
SW1 Key switch
SW2 Hood safety switch
SW3 Filter-shaker switch
Color code
BK Black
BU Blue
BN Brown
GN Green
GY Grey
OG Orange
PK Pink
RD Red
VT Violet
WH White
YE Yellow
ELECTRICAL FUSES
Main fuse: 6, Fig. U
Side broom fuse: 7, Fig. U
Filter-shaker fuse (optional): in the compartment
under the control
panel
ACCESSORIES/OPTIONS
In addition to the standard components, the machine can
be equipped with the following accessories/options,
according to the machine specific use:
– Gel batteries;
– Electronic battery charger;
– Main and side brooms with harder or softer bristles;
– Antistatic polyester or polyester BIA C dust filter;
– Electric filter-shaker;
– front wheel with brake pedal.
For further information concerning the optional
accessories, contact Your Retailer.
Dust vacuuming and filtering
Paper dust filter 5-10 µm 2 m
Electric filter-shaker (optional) 12V, 30W
Main broom compartment vacuum 12 mm H
Values
2
O
2
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USER MANUAL
USE
WARNING!
On some points of the machine there are
some adhesives indicating:
– DANGER
– WARNING
– CAUTION
–NOTE
While reading this Manual, the Operator must pay
particular attention to these symbols. Do not cover these
adhesives for any reason, in case of damage replace them
immediately.
BATTERY CHECK/SETTING ON A NEW
MACHINE
The machine requires one 12V battery or two 6V batteries
connected according to the diagram (10, Fig. U).
The machine can be equipped:
a) Lead or gel batteries installed on the machine and
ready to be used.
1. Open the hood (7, Fig. C) and check that the
battery is connected to the machine through the
appropriate connector (3, Fig. U).
2. Lower the hood and check that it is correctly
closed (the machine must be as shown in Fig. C).
3. Insert the ignition key (2, Fig. B) in the control
panel and turn it to “I” position (without pulling the
lever 4, Fig. C). If the green warning light (5, Fig.
B) turns on, the battery is ready to be used.
Otherwise the battery needs to be charged (see
the procedure in the Maintenance chapter).
b) Lead battery installed on the machine but dry,
that is without liquid electrolyte.
1. Open the machine hood (7, Fig. C).
2. Remove the battery caps (8, Fig. U).
CAUTION!
Be extremely careful when working with
sulphuric acid, as it is corrosive. If it comes
in contact with skin or eyes, rinse
thoroughly with water and call a physician.
Batteries have to be filled in a
well-ventilated area.
Use protective gloves.
3. Fill up each battery element with sulphuric acid for
batteries (density from 1.27 to 1.29 Kg at 25°C) in
accordance with the instructions specified in the
Battery manual. The correct quantity of sulphuric
acid is indicated in the Battery Manual.
4. Let the battery rest and fill in with sulphuric acid in
accordance with the instructions specified in the
Battery manual.
5. Proceed with battery recharging (see the
procedure in the Maintenance paragraph).
c) Without battery
1. Buy an appropriate battery (See Technical
Characteristics paragraph and the diagram 10,
Fig. U).
For the battery choice and installation, apply to
qualified battery retailers.
2. Install the battery.
3. Proceed with machine and battery charger (if
installed) setting according to the chosen battery
type.
BATTERY INSTALLATION AND BATTERY
TYPE SETTING (WET OR GEL)
According to the chosen battery type (lead or gel) perform
the setting of the electronic board of the machine and the
battery charger (if installed on the machine), operating as
indicated below:
Machine setting
1. Turn the key (2, Fig. B) to “0” position.
2. Open the hood (7, Fig. C).
3. The machine setting performed at the factory is for
lead (WET) batteries. If this setting corresponds to
the type of battery installed on your machine, go to
the next paragraph, otherwise perform the following
operations:
4. Disconnect the connector (3, Fig. U).
5. Close the hood (7, Fig. C).
6. Remove the screws (9, Fig. B) and take out the
control panel (1) with care.
7. Install a jumper wire (1, Fig. T) on the “WET”
connectors (2) for lead battery or on the “GEL”
connectors (3) for gel battery.
8. Reinstall the control panel and tighten the screw (9,
Fig. B).
9. Disconnect the connector (3, Fig. U).
Battery charger setting
1. Turn the key (2, Fig. B) to “0” position; open the hood
(7, Fig. C) and take the selector (9, Fig. U) to (WET)
for lead battery or to (GEL) for gel battery.
2. Install the battery on the machine according to the
diagram (10, Fig. U).
3. Proceed with recharging the batteries (see the
procedure in the Maintenance paragraph).
BEFORE START-UP
WARNING!
Ensure that the hopper (17, Fig. C) is
correctly closed before starting up the
machine.
6 FLOORTEC 560 B 146 2590 000(1)2005-03 A
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STARTING AND STOPPING THE MACHINE
At every start-up
1. Insert the ignition key (2, Fig. B) in the control panel;
turn it to “I” position [without pulling the lever (4, Fig.
C)], then check that the green warning light (5, Fig. B)
turns on.
2. If the warning light becomes green or red (3 or 4, Fig.
B) take the ignition key to “0” position and take it out.
Proceed with recharging the batteries (see the
procedure in the Maintenance paragraph).
Starting the machine
1. Adjust the handlebar (3, Fig. C) by means of the
handles (5), to reach a comfortable position.
2. Lower the side broom (10, Fig. C), disengage the
handle (12) from its retainer (2) and lower the handle
(without turning it).
NOTE
The side broom (10, Fig. C) can be lowered
also when it is running.
3. Turn the ignition key (2, Fig. B) to “I” position without
pulling the selector lever (4, Fig. C).
4. Check that the green warning light (5, Fig. B) (battery
charger) turns on. If the warning light becomes green
or red (3 or 4, Fig. B) take the ignition key to “0”
position, then charge the battery. (See related
chapter).
5. Pull the selector lever (4, Fig. C) with care until the
machine starts to move. The speed is proportional to
the pressure applied to the selector lever (4, Fig. C).
Stopping the machine
Release the selector lever (4, Fig. C) completely to stop
the machine.
To stop the machine, turn the key (2, Fig. B) to “0” position.
To lift the side broom (10, Fig. C), lift the handle (12)
(without turning it) and engage its retainer (2).
MACHINE OPERATION
1. Avoid stopping for a long time with the machine in the
same position and the brooms rotating: this could
create unwanted marks on the floor.
2. To collect light and bulky waste materials, lift the front
skirt by pulling the lever (27, Fig. C); do not keep
pushing onto the lever for a long time in order not to
reduce the suction capability of the machine).
3. For the machine to sweep properly the dust filter must
be as clean as possible. To clean the filter while
sweeping, activate the filter-shaker proceeding as
follows and according to the type of filter-shaker
installed:
– Manual filter-shaker: turn the ignition key to “0”
position, pull the handle outward (20, Fig. C) till
the end of stroke, and then release it. The internal
return spring strikes the dust filter frame and
shakes it. Repeat this operation several times.
Turn the ignition key to “I” position.
– Electric filter-shaker (optional): press and hold
the filter-shaker button (8, Fig. B) for few seconds.
During this operation the main engine and all
functions are automatically stopped.
NOTE
Repeat the filter shaking operation at least
every ten minutes while using the machine
(according to the area dusty conditions).
NOTE
When the dust filter is clogged and/or the
hopper is full, the machine cannot collect
dust and debris anymore.
CAUTION!
To avoid damaging the dust filter do not
work on wet grounds.
The hopper (17, Fig. C) should be emptied after each
working period and whenever is full.
NOTE
When the hopper is full the machine cannot
collect dust and debris anymore.
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USER MANUAL
HOPPER EMPTYING
1. Release the lever to stop the machine.
2. Turn the ignition key (2, Fig. B) to “0” position.
3. Disengage the hook (18, Fig. C) by pulling its inferior
end.
4. By means of the handle (19, Fig. C) pull out the
hopper (17) and empty it.
5. Take back the hopper to its normal position and
engage the hook (18).
6. The machine is ready to start working again.
AFTER USING THE MACHINE
After working, before leaving the machine:
1. Clean the filter with the manual filter-shaker lever (20,
Fig. C) or with the electrical filter-shaker switch (8,
Fig. B) (if equipped).
2. Empty the hopper (17, Fig. C) (see previous
paragraph).
3. Lift the side broom by means of the handle (12, Fig.
C).
4. Remove the ignition key (2, Fig. B) from the machine.
5. Make sure that the machine cannot move
independently.
6. Activate the optional pedal brake (26, Fig. C).
MAINTENANCE
The lifespan of the machine and its operating safety are
ensured by correct and regular maintenance.
The following chart provides the scheduled maintenance.
The intervals shown may vary according to particular
working conditions, which are to be defined by the person
in charge of the maintenance.
WARNING!
Operations to be carried out with the
machine off, the ignition key not inserted
and (if required) the battery disconnected.
Moreover, carefully read the instructions in
the Safety chapter.
All scheduled or extraordinary maintenance operations
must be performed by qualified personnel, or by an
authorised Service Center.
This manual describes only the easier and most common
maintenance procedures.
NOTE
For other service procedures of the scheduled
maintenance, please refer to the Service
Centers.
PUSHING THE MACHINE
The machine can be moved my pushing it both with the
ignition key (2, Fig. B) to “0” and to “I” positions.
MACHINE LONG INACTIVITY
If you foresee that the machine will not be used for more
than 30 days, proceed as follows:
– Disconnect the battery connector (3, Fig. U).
– Lift the machine so that the skirts, the main broom
and the wheels do not touch the ground.
– If the optional battery charger is installed, disconnect
the positive battery terminal (+) directly from the
battery (+) pole.
First period of use
After the first period of use (first 8 hours) it is necessary to
check that the fixing and connecting elements are
correctly tightened, that the visible parts are integral and
that there are no leakages.
8 FLOORTEC 560 B 146 2590 000(1)2005-03 A
SCHEDULED MAINTENANCE TABLE
USER MANUAL
ENGLISH
Operation On delivery
Battery fluid level check (1)
Driving belt visual inspection: traction,
main broom
Skirt height and operation check
Side and main broom height check
Dust filter cleaning and integrity check (1)
Electrical filter-shaker (optional) operation
check
Nut and screw tightening check (*)
Driving belt tensioner adjustment (*)
Driving belt replacement: traction, main
broom
Main electric motor brush (or carbon
brush) check or replacement
Hood safety switch operation check (*)
Every 10
hours
Every 50
hours
(*)
Every 100
hours
(*): For the related procedure, see the Service Manual
(1): Or at every start-up.
MAIN BROOM HEIGHT CHECK
NOTE
Brooms of various hardness are available. This procedure is applicable to all types of brooms.
(*)
Every 200
hours
(*)
Every 400
hours
(*)
1. Check the main broom for proper ground clearance, proceeding as follows:
– Drive the machine on a level ground;
– Keep the machine stationary and rotate the main broom for a few seconds;
– Stop the main broom and move the machine.
– Check that the main broom print (1, Fig. D), along its length, is from 2 to 4 cm wide.
If the print (1) is different, it is necessary to adjust the broom pressure on the ground, proceeding as described
in step 2.
2. Drive the machine on a level ground and activate the pedal brake (26, Fig. C) (if present).
3. Turn the ignition key (2, Fig. B) to “0” position.
4. Loosen the knobs (1, Fig. E) on both sides of the machine.
5. Move the broom height variation indicator (2) as necessary on both sides of the machine by using the knobs (1, Fig.
E), then screw down the knobs (1).
NOTE
The indicator (2) must be at the same position on both sides of the machine; the maximum difference allowed
is 2 notches to obtain the print (1, Fig. D) from 2 to 4 cm as described in step 1.
6. Perform step 1 again to check the proper adjustment of the main broom height from the ground.
7. When the broom is too worn to be adjusted, replace it as shown in the next paragraph.
CAUTION!
If the main broom print is excessive (superior to 4 cm), the machine regular operation is affected and
the moving or electrical parts can overheat, thus reducing machine life.
Take care when performing the above-mentioned checks and use the machine only according to the
indicated conditions.
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USER MANUAL
MAIN BROOM REPLACEMENT
NOTE
Brooms of various hardness are available. This
procedure is applicable to all types of brooms.
CAUTION!
It is advisable to use protective gloves
when replacing the main or side brooms
because there can be cutting debris
between the bristles.
1. Drive the machine on a level ground and activate the
pedal brake (26, Fig. C) (if present).
2. Turn the ignition key (2, Fig. B) to “0” position.
3. Loosen the knobs (1, Fig. E) on both sides of the
machine.
4. Move the broom height variation indicators (2, Fig. E)
until the broom is at the maximum ground clearance.
Screw down the knobs (1).
5. Open the hood (7, Fig. C).
6. On the left side of the machine, loosen the knob (3,
Fig. E).
7. Remove the broom cover (1, Fig. F) pressing
downward to disengage the retainers (2).
8. Remove the broom (1, Fig. G).
9. Check also that the entrainer hub (4, Fig. R) is free
from dirt or foreign materials (ropes, rags, etc.)
accidentally rolled up.
10. The new broom must be installed with the bristles
rows positioned as shown in the figure (1, Fig. H) (top
view).
11. Install the new broom on the machine and ensure that
its mesh (1, Fig. I) correctly fits into the related drive
hub (4, Fig. R).
12. Reinstall the broom cover (1, Fig. F), engaging the
retainers (2).
13. Screw down the knob (3, Fig. E).
14. Carry out the main broom height adjustment as
described in the previous paragraph.
SIDE BROOM HEIGHT ADJUSTMENT
NOTE
Brooms of various hardness are available. This
procedure is applicable to all types of brooms.
1. Check the side broom is at the correct height from the
ground, proceeding as follows:
– Drive the machine on a level ground and lower the
side broom.
– Keep the machine stationary and rotate the side
broom for few seconds.
– Stop the side broom and move the machine.
– Check that the side broom print is, in extension
and orientation, as shown in the figure (1, Fig. J).
In case the print is not within specifications, it is
necessary to adjust the broom height, proceeding
as described in the following steps.
2. Rotate the knob (12, Fig. C) clockwise or
counter-clockwise to adjust the broom height from the
ground.
3. Perform step 1 again to check the proper adjustment
of the side broom height from ground.
4. When the broom is too worn to be adjusted, replace it
as shown in the next paragraph.
SIDE BROOM REPLACEMENT
NOTE
Brooms of various hardness are available. This
procedure is applicable to all types of brooms.
CAUTION!
It is advisable to use protective gloves
when replacing the main broom because
there can be cutting debris between the
bristles.
1. Drive the machine on a level ground and activate the
pedal brake (25, Fig. C) (if present).
2. Turn the ignition key (2, Fig. B) to “0” position.
3. Introduce the hand inside the side broom and press
the tabs (1, Fig. K) inwards, then remove the broom
(2) disengaging it from the four pins (3).
4. Install the new broom on the machine engaging it on
the pins (3) and on the tabs (1).
5. Carry out the side broom height adjustment as
described in the previous paragraph.
10 FLOORTEC 560 B 146 2590 000(1)2005-03 A
USER MANUAL
ENGLISH
DUST FILTER CLEANING AND INTEGRITY
CHECK
NOTE
Besides the standard paper filter, polyester
filters are also available. The following
procedure is applicable to each type of filter.
1. Drive the machine on a level ground and activate the
pedal brake (26, Fig. C) (if present).
2. Turn the ignition key (2, Fig. B) to “0” position.
3. Disengage the retainer (18, Fig. C).
4. Remove the hopper (17) by using the handle (19, Fig.
C).
5. Turn the handle (1, Fig. L) upwards (90°
approximately) and let the filter frame (2) rotate
outwards.
6. Pull out the dust filter (3) upwards.
7. In an appropriate outdoor area, clean the filter
shaking it on a level and clean surface, tapping the
side (1, Fig. M) opposite the wire gauze (2). Complete
the cleaning by using compressed air (3) at max. 6
bars, blowing only from the side protected by the wire
gauze (2).
According to the filter type, observe the following
cautions:
– Paper filter (standard): do not use water or
detergents to clean it; the filter can be damaged.
– Polyester filter (optional), to clean it, see the
above-mentioned instructions. For a better
cleaning, it is allowed to wash the filter with water
and non-lathering detergents. This provides better
quality cleaning but reduces the life of the filter,
which will have to be replaced more frequently.
The use of unsuitable detergents can damage the
filter.
8. Check the filter body for tears.
9. If necessary, clean the filter compartment rubber seal
(4, Fig. L) along its perimeter and check it for integrity.
If necessary, replace it.
10. Install in the reverse order of removal (steps from 8 to
1).
NOTE
Reinstall the filter with the wire gauze (2, Fig.
M) facing the front part of the machine (facing
the fan (16, Fig. U)).
SKIRT HEIGHT AND OPERATION CHECK
1. Drive the machine on a level ground that is suitable
for checking the skirt height. Activate the pedal brake
(26, Fig. C) (if equipped) or lock the wheels.
2. Turn the ignition key (2, Fig. B) to “0” position.
Side skirt check
3. Check the side skirts (13 and 14, Fig. C) for integrity.
Replace the skirts when they have cuts (1, Fig. N)
larger than 20 mm or cracks (2) larger than 10 mm
(for skirt replacement, refer to the Service Manual).
4. Check that the side skirt (13 and 14, Fig. C) height
from the ground is within 0 – 3 mm (Fig. O). If
necessary, adjust the skirt height, proceeding as
follows.
Left side skirt
a) Open the hood (7, Fig. C), loosen the knob (3, Fig. E)
and remove the broom left cover (1, Fig. F), pushing
downward to disengage the retainers (2).
b) Adjust the skirt (3, Fig. F) height using its slots (4).
c) Reassemble the removed components in the reverse
order of disassembly.
Right side skirt
a) Remove the main broom, as described in the related
paragraph.
b) Remove the belt (12, Fig. U) from the pulley (14); to
facilitate the operation, make the pulley (14) rotate
operating on the fan (16).
c) Remove the screws (25, Fig. C) and the right cover
(24) together with the belt (12, Fig. U).
d) On the machine, adjust the skirt (1, Fig. S) height by
using its slots (2).
e) Reassemble the removed components in the reverse
order of disassembly.
Front and rear skirt check
5. Remove the main broom, as described in the related
paragraph.
6. Check the front (1, Fig. R) and rear (2) skirts for
integrity.
7. Replace the skirts when they have cuts (1, Fig. N)
larger than 20 mm or cracks (2) larger than 10 mm
(for skirt replacement, refer to the Service Manual).
8. Check that:
– the front skirt (1, Fig. P) lightly touches the ground
and that, however, it is not detached from ground
(as shown in figure).
– the rear skirt (1, Fig. O) height from ground is
within 0 - 3 mm (as shown in figure).
146 2590 000(1)2005-03 A FLOORTEC 560 B 11
ENGLISH
USER MANUAL
9. If necessary, adjust the skirt height by using the slots
(3, Fig. R).
10. Activate the front skirt lifting lever (27, Fig. C) and
check that the front flap (1, Fig. Q) rotates upward of
90° (as shown in figure); release the lever and check
that the skirt returns to the initial position and does not
stay in an intermediate one. If necessary, for the front
skirt control cable adjustment or replacement, refer to
the Service Manual.
11. Reassemble the removed components in the reverse
order of disassembly.
BATTERY CHARGING
WARNING!
Battery charging produces highly
explosive hydrogen gas. Charge the
batteries in well-ventilated areas and away
from naked flames.
Do not smoke while charging the batteries.
Keep the hood open while recharging the
battery.
WARNING!
Be extremely careful when charging the
battery as there may be battery fluid
leakages. The battery liquid is corrosive. If
it comes in contact with the skin or eyes,
rinse thoroughly with water and consult a
physician.
1. Drive the machine on a level ground and activate the
pedal brake (26, Fig. C) (if present).
2. Turn the ignition key (2, Fig. B) to “0” position.
3. Open the hood (7, Fig. C).
4. (Only for lead battery) check the correct level of
electrolyte inside the battery; if it is necessary top up
through the caps (8, Fig. U).
5. Leave the caps (8) open for the next battery charge.
6. Clean (if necessary) the upper surface of the battery.
7. Proceed with recharging the battery according to one
of the following way depending on the presence of the
electronic battery charger (4, Fig. U).
Charging the battery with an external battery
charger
1. Check that the battery charger is suitable by referring
to the Battery Charger Operating Manual. The battery
charger voltage rating is 12V.
NOTE
The battery charger must be appropriate for
the battery installed on the machine.
2. Disconnect the battery connector (3, Fig. U) and
connect it to the external battery charger.
3. Connect the battery charger to the electrical mains.
4. When the recharging is complete, disconnect the
battery charger from the electrical system and from
the battery connector (3, Fig. U).
5. (For lead batteries only) Check for correct level of
electrolyte inside the battery; if necessary, top up
through the caps and close all the caps (8).
6. Reconnect the battery connector (3, Fig. U) to the
machine.
7. Close the hood (1, Fig. U); the machine is ready to be
used.
Battery charging with optional battery charger
supplied with the machine
1. (Only for lead battery) check the correct level of
electrolyte inside the battery; if it is necessary top up
through the caps (8, Fig. U). When the correct level is
reached, clean, if necessary, the upper surface of the
battery. Leave the caps (8) open for the next battery
charge.
2. Connect the battery charger electrical cable (5, Fig.
U) to the electrical mains.
WARNING!
Check that the voltage and frequency
shown on the machine serial number plate
(1, Fig. U) correspond to the electrical
mains values.
3. When the green warning light (11, Fig. U) turns on,
the battery is charged.
4. For further information about the battery charger
operation (4, Fig. U), see the Battery Charger
Operating Manual.
5. Disconnect the battery charger electrical cable (5,
Fig. U) from the electrical mains and place it in its
special housing.
6. (For lead battery only) Close all the caps (8).
7. Close the hood (1, Fig. U); the machine is ready to be
used.
NOTE
When the battery charger is connected to the
electrical mains, all machine functions are
automatically cut off.
12 FLOORTEC 560 B 146 2590 000(1)2005-03 A
USER MANUAL
ENGLISH
SAFETY FUNCTIONS
HOOD SAFETY SWITCH
It is activated when the machine hood is raised. It stops all
functions.
In case of machine start even when the hood is open,
contact an authorized Service Center or Retailer.
TROUBLESHOOTING
TROUBLE REMEDY
Check the battery connector (3,
Fig. U) for proper connection.
When the key is to “I” position
the machine does not start.
The side broom does not
operate.
The machine operates only
when stationary, otherwise the
red warning light turns on.
The battery autonomy is low.
Check that the hood is correctly
closed.
Check the fuse (6, Fig. U) integrity.
Check that the optional battery
charger is not connected.
Check the fuse (7, Fig. U) integrity.
Re-charge the battery.
If the problem persists, replace the
battery.
Install a battery with greater
capacity. (min. 140 Ah)
SCRAPPING
Have the machine scrapped by a qualified scrapper.
Before scrapping the machine, remove the following
components:
–Battery
– Polyester dust filter
– Main and side brooms
– Electronic board
CAUTION!
The removed components must be
disposed of properly according to the Law
in force.
NOTE
If the machine has an optional battery charger
installed, the machine cannot operate if the
charger is not on board. In case of battery
charger malfunction, contact an authorised
Service Center.
For further information, refer to the Service Manual,
available at any Nilfisk-Alto Service Center.
146 2590 000(1)2005-03 A FLOORTEC 560 B 13
ENGLISH
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AUSTRALIA
Australia
AUSTRIA
ALTO Österreich GmbH
Austria
www.nilfi sk-alto.at
ALTO Canada
ALTO Ceskà republika s.r.o.
www.nilfi sk-alto.dk
www.nilfi sk-alto.com
ALTO France SA
Aéroparc 1
www.nilfi sk-alto.com
www.nilfi sk-alto.de
www.nilfi sk-alto.co.uk
ALTO Hungary Kft
ALTO DEN-SIN Malaysia Sdn Bhd
ALTO Nederland B.V.
ALTO Norge AS
www.nilfi sk-alto.no
ALTO DEN-SIN
www.nilfi sk-alto.com
ALTO Sverige AB
Aminogatan 18, Box 40 29
www.nilfi sk-alto.se
ALTO U.S. Inc.
ALTO U.S.Inc
Arkansas 72764
ALTO U.S.Inc
ALTO Cleaning Systems, Inc.
www.nilfi sk-alto.com
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BATTERIES 12V
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