Nilfisk Floortec 560 B User Manual

FLOORTEC 560 B
DEUTSCH
BETRIEBSANLEITUNG
FRANÇAIS
ENGLISH
USER MANUAL
NEDERLANDS
GEBRUIKSAANWIJZING
www.nilfisk-alto.com
S310025
S310080
S310027 S310028
S310029
S310081
S310082
S310030
S310032
S310034
B
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F G
IH
J K
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12
10
26
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22
13
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21
8
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3
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17
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USER MANUAL
ENGLISH
INTRODUCTION ................................................................................................................................... 2
MANUAL PURPOSE AND CONTENTS ........................................................................................................... 2
TARGET ........................................................................................................................................................... 2
HOW TO KEEP THIS MANUAL ....................................................................................................................... 2
IDENTIFICATION DATA ..................... ... ... .... ... ... ... ... .... ... ... ... .......................................... .... ... .......................... 2
OTHER REFERENCE MANUALS .................................................................................................................... 2
SPARE PARTS AND MAINTENANCE ............................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................. 2
SAFETY ................................................................................................................................................. 2
SYMBOLS ................................. ................ ................ ................. ................ ................ ....................................... 3
GENERAL INSTRUCTIONS ............................................................................................................................. 3
UNPACKING ......................................................................................................................................... 4
MACHINE DESCRIPTION ..................................................................................................................... 4
OPERATION CAPABILITIES ............................................................................................................................ 4
TECHNICAL DATA ........................................................................................................................................... 5
ELECTRICAL FUSES ....................................................................................................................................... 5
ACCESSORIES/OPTIONS ............................................................................................................................... 5
USE ........................................................................................................................................................ 6
BATTERY CHECK/SETTING ON A NEW MACHINE ...................................................................................... 6
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) ................................................ 6
BEFORE START-UP ........................................................................................................................................ 6
STARTING AND STOPPING THE MACHINE .................................................................................................. 7
MACHINE OPERATION ................................................................................................................................... 7
HOPPER EMPTYING ....................................................................................................................................... 8
AFTER USING THE MACHINE ........................................................................................................................ 8
PUSHING THE MACHINE ................................................................................................................................ 8
MACHINE LONG INACTIVITY ......................................................................................................................... 8
MAINTENANCE .................................................................................................................................... 8
SCHEDULED MAINTENANCE TABLE ........................... ................................................................................. 9
MAIN BROOM HEIGHT CHECK ...................................................................................................................... 9
MAIN BROOM REPLACEMENT ..................................... ... ... .... ... ... .......................................... ... ... ............... 10
SIDE BROOM HEIGHT ADJUSTMENT ......................................................................................................... 10
SIDE BROOM REPLACEMENT ..................................................................................................................... 10
DUST FILTER CLEANING AND INTEGRITY CHECK ................................................................................... 11
SKIRT HEIGHT AND OPERATION CHECK .................................................................................................. 11
BATTERY CHARGING ................................................................................................................................... 12
SAFETY FUNCTIONS ......................................................................................................................... 13
HOOD SAFETY SWITCH ............................................................................................................................... 13
TROUBLESHOOTING ........................................................................................................................ 13
SCRAPPING ........................................................................................................................................ 13
EC CERTIFICATE OF CONFORMITY ................................................................................................ 14
146 2590 000(1)2005-03 A FLOORTEC 560 B 1
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USER MANUAL
INTRODUCTION
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with all necessary information to use the machine properly in a safe and autonomous way. It contains information about technical characteristics, operation, machine storage, maintenance, spare parts and safety conditions. Before carrying out any procedure on the machine, the operators and technicians in charge of the machine maintenance must read this manual carefully. Contact an authorised Nilfisk-Alto Service Center in case of doubts regarding the interpretation of the instructions and for any further information.
TARGET
This manual is intended for qualified operators and technicians involved in the machine maintenance.
HOW TO KEEP THIS MANUAL
The User manual must be kept near the machine, inside an adequate case, far from liquids and other substances that can cause damage to it.
IDENTIFICATION DATA
The machine model and serial number are marked on the plate (18, Fig. U) on the frame and can be read by lifting the hood (7, Fig. C). The machine model year is written in the EC statement and it is also indicated by the first two figures of the machine serial number. This information is useful when requiring machine and engine replacement parts. Use the following table to write down the machine identification data for any further reference.
MACHINE model .........................................................
MACHINE serial number ............................................
OTHER REFERENCE MANUALS
Electronic Battery Charger Operating Manual (if
equipped), which is to be considered an integral part of this manual.
Moreover, the following manuals are available:
Spare parts list (supplied with the machine).
Service manual (that can be consulted at Nilfisk-Alto Service Centers).
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair procedures must be carried out by qualified personnel or by Nilfisk-Alto Service Centers (listed at the end of this manual). Only original spare parts and accessories must be used. Call Nilfisk-Alto for service or to order spare parts and accessories, specifying the machine model and serial number.
CHANGES AND IMPROVEMENTS
Nilfisk-Alto constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machine that were sold previously. Any change and/or addition of accessory must be approved and performed by Nilfisk-Alto.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent Operator is the best guarantee against accidents and is essential for successful completion of any prevention program.
2 FLOORTEC 560 B 146 2590 000(1)2005-03 A
SYMBOLS
DANGER!
It indicates a dangerous situation with risk of death for the Operator.
WARNING!
It indicates a potential risk of injury for people.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay attention to the paragraphs marked by this symbol.
NOTE
Consult the User manual before performing any procedure.
GENERAL INSTRUCTIONS
Specific warnings and cautions to inform about potential damages to people and machine are shown below.
DANGER!
To perform maintenance/repair procedures turn the
machine ignition key to OFF position and disconnect the battery.
This machine must be used by properly trained and
authorised personnel only. Children or disabled people cannot use this machine.
Keep sparks, flames and smoking materials away
from the batteries. During the normal operation explosive gases are released.
Do not wear jewels when working near electrical
components.
Do not work under the lifted machine, if it is not
securely fixed.
Do not operate the machine near toxic, dangerous,
inflammable and/or explosive powders, liquids or vapours.
Battery charging produces highly explosive hydrogen
gas. Keep the hood open during battery charging and perform the operation only in well-ventilated areas and far from naked flames.
USER MANUAL
WARNING!
Carefully read all the instructions before carrying out
any maintenance/repair procedure.
Take all necessary precautions to prevent hair,
jewels and loose clothes from being caught in the
moving parts of the machine. – Do not smoke while charging the batteries. – Do not leave the machine unattended with the ignition
key inserted and the parking brake deactivated. – Do not use the machine on surfaces with a gradient
greater than the one indicated on the machine. – Do not wash the machine with direct or pressurised
water jets, or with corrosive substances. Do not use
compressed air to clean this type of machine. – Do not use the machine in particularly dusty areas. – While using this machine, take care not to cause
damage to other people, especially children. – Do not put any can containing fluids on the machine. – The storage temperature must be between 0°C and
+40°C. – The machine operating temperature must be
between 0°C and +40°C. – The humidity must be between 30% and 95%. – Always protect the machine against the sun, rain and
bad weather, both under operation or inactivity
condition. – Do not use the machine as a means of transport. – Do not allow the brooms to operate while the machine
is stationary to avoid damaging the floor. – In case of fire, possibly use a powder fire
extinguisher, not a water one. – Do not bump into shelves or scaffoldings, particularly
where there is a risk of falling objects. – Adjust the operation speed to suit the floor conditions. – Do not tamper with the machine safety guards and
follow the ordinary maintenance instructions
scrupulously. – Do not remove or modify the plates affixed to the
machine by the Manufacturer. – In case of machine malfunctions ensure that these
are not caused by a lack of maintenance. Otherwise,
request assistance from the authorised personnel or
from an authorised Service Center.
ENGLISH
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USER MANUAL
In case of part replacement, order ORIGINAL spare
parts from an authorised Dealer or Retailer.
To ensure the proper and safe operation of the
machine, have the scheduled maintenance, detailed in the related chapter of this Manual, performed by the authorised personnel or an authorised Service Center.
The machine must be disposed of properly, because
of the presence of toxic-harmful materials (batteries, oils, etc.), which are subject to standards that require disposal in special centres (see the Scrapping chapter).
If the machine is used according to the instructions,
the vibrations do not cause dangerous situations. The machine vibration level is less than 2.5 m/s
When lead batteries (WET) are installed on this
machine, do not tilt the machine more than 30° from its horizontal position to not allow the highly corrosive acid to leak out of the batteries. When the machine is to be tilted for maintenance operations, remove the batteries.
2
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UNPACKING
Upon delivery carefully check that the machine and its packing, if any, have not been damaged during transportation. In case of visible damages, keep the packing and have it checked by the Parcel Service that delivered it. Call the Carrier immediately to fill in a damage claim. Please check that the following items have been supplied with the machine:
1. Technical documents: Sweeper Use and Maintenance Manual, Electronic Battery Charger Manual (if installed on the machine), Spare Part List
2. No. 1 main fuse
3. No. 1 side broom fuse
MACHINE DESCRIPTION
OPERATION CAPABILITIES
The sweeper is used to sweep dust or light debris on smooth and solid floor, in civil or industrial environment, under safe operation conditions by a qualified Operator.
NOTE
Forward, backward, front, rear, left or right are intended with reference to the operator’s position, that is to say on the driver’s seat with the hands on the handlebar (3, Fig. C).
Control panel (See Fig. B)
1. Control panel
2. Ignition switch
3. Discharged battery warning light
4. Semi-discharged battery warning light
5. Charged battery warning light
6. Display
7. Display selection push-button: – Hour meter – Hour and minutes meter – Battery voltage (V)
8. Filter-shaker switch (optional)
9. Panel fastening screws
Exterior general overview (See Fig. C)
1. Front skirt lifting lever
2. Side broom retainer
3. Handlebar
4. Selector lever
5. Handlebar inclination adjusting knobs
6. Can holder
7. Hood
8. Rear wheels on fixed axle
9. Front steering wheel
10. Side broom
11. Main broom
12. Side broom lifting and adjusting knob
13. Left side skirt
14. Right side skirt
15. Front skirt
16. Rear skirt
17. Hopper
18. Hopper hook
19. Hopper handle
20. Manual filter-shaker handle
21. Main broom movable door
22. Main broom height left adjuster
23. Main broom height right adjuster
24. Main broom right door
25. Main broom right door fixing screws
26. Pedal brake on front wheel (optional)
4 FLOORTEC 560 B 146 2590 000(1)2005-03 A
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