Before putting the
cleaner into operation, be
sure to also read the
enclosed operating
instructions thoroughly
and keep them close at
hand for future reference.
The cleaner may only be
used by persons trained in
its use and expressly
authorised to use it.
GENERAL
Operation of this cleaner
is subject to the
applicable national
regulations.
In addition to these
operating instructions and
the binding regu
lations on accident
prevention
applicable in the country
of use, the generally
acknowledged technical
rules for safe and correct
working must also be
observed.
*)
4
For tested safety cleaners of dust clases L,M, H and B1, observe
the instructions in the operating manual.
Any method of work
endangering health or
safety is forbidden!
HEALTH-ENDANGERING
DUSTS
*
)
This cleaner is not suitable
for picking up health-
endangering dusts.
FIRE AND EXPLOSION
HAZARD
The following materials
must not be picked up
with the cleaner:
_ Hot materials (glowing
cigarettes, hot ashes,
etc.)
_ Inflammable, explosive
or aggressive fluids
(e.g. petrol, solvents,
acids, alkalines, etc.)
_ Inflammable, explosive
dusts (e.g. magnesium
or aluminium dust,
etc.).
APPLIANCE PLUG
SOCKET
Before connecting any
appliance to the appliance
plug socket, the cleaner
must always be
switched off.
If appliances are
connected to the
appliance plug socket,
ensure that these
appliances are also
switched off when being
connected to the
appliance plug socket.
CAUTION!
The operating
instructions and the
safety precautions
contained therein must
be observed when
using appliances
connected to the
appliance plug socket
of the cleaner.
USING FOR THE FIRST
TIME
Before using the cleaner
for the first time, check
that it is in a good and
safe condition.
Plugs and connectors of
mains leads must be at
least splash water-proof.
Check the mains
connection and mains
plug.
Inspect the mains lead at
regular intervals for
damage or signs of
ageing. Use the cleaner
only
when the mains lead is in
a good and safe
condition.
(Damaged mains leads
present a danger of
electric shocks!)
Use the cleaner only with
an undamaged filter
element.
Page 3
DURING OPERATION
Take care not to damage
the mains lead (e.g. by
driving over, pinching or
dragging). Pull out the
mains plug only directly at
the plug, i.e. not by
pulling at the mains lead.
Before picking up liquids,
the filter bag must be
removed and the function
of the float switch
checked.
If foaming is observed,
stop work immediately
and empty the tank.
MAINTENANCE AND
REPAIR
CAUTION!
Before cleaning and
servicing the cleaner,
always remove the
mains plug.
Carry out only
maintenance operations
described in these
operating instructions.
Use only original Wap
spare parts.
Do not make any
technical modifications to
the cleaner.
CAUTION!
Your safety could be
endangered as a result!
For all other
maintenance and repair
work, please contact
the Wap Service
department or an
authorised specialist
workshop!
ELECTRICAL
EQUIPMENT
Check the rated voltage
of the cleaner before
connecting it to the mains
power supply. Ensure
that the voltage specified
on the rating plate
corresponds to the local
mains voltage.
When connected to the
mains power supply with
a mains lead of type H 07
RN-F 3G 1.5 mm², the
cleaner may also be used
outdoors.
When using an extension
lead or replacing the
mains lead, the lead type
specified by the
manufacturer must always
be used.
We recommend that the
power supply to the
cleaner be connected via
an earth-leakage circuit
breaker which interrupts
the power supply either if
the earth leakage current
exceeds 30 mA for 30
ms, or it contains an
earthing test current
circuit.
When using an extension
lead, observe the
minimum cross-sections of
the leads:
Cable length Cross-section
m mm²
up to 20 1.5
20 to 50 2.5
Always arrange the
current-carrying parts
(plug sockets, plugs and
connectors) and lay
extension leads so that
the protection class of the
cleaner is maintained.
CAUTION!
Never spray the top
section of the cleaner
with water: Danger for
persons, danger of short
circuits.
The latest edition of the
IEC Regulations must be
observed.
5
Page 4
1
2
+24V
+24V
AS1
AS9
34
AS2
AS10
AS3
AS11
AS4
AS12
AS5
AS13
AS6
AS14
AS7
AS15
AS8
AS16
5
67
Page 5
8
910
11
14
1213
1
1516
5
17
1819
2021
3
4
Page 6
Dynamics 440-M/B1
Dynamics 840-M/B1
GB
PLEASE READ THE
OPERATING
INSTRUCTIONS AND
OBSERVE THE
ENCLOSED SAFETY
PRECAUTIONS!
DESCRIPTION (Fig. 1)
1 Cover
2 Rating plate
3 Inlet fitting
4 Tank
5 Tank lock
6 Fixed castors
7 Swivel castors with brake
8 Chassis
9 Handle
10 Compressed-air connection
11 Power cable
12 Main switch
13 Fault lamp
14 Acoustic filter warning
15 Connections for automatic
mode
USE AS AN INDUSTRIAL
VACUUM CLEANER
(Switch position I or II)
The safety vacuum cleaner is
suitable for picking up dry,
flammable dusts in Zone 11 (see
ElexV, § 2(4)), but is not approved
for removing dust from machining
equipment.
Only use the approved accessories
with a bleeder resistor of max. 1 MΩ!
USE AS A DUST REMOVER
(Switch position A)
The safety vacuum cleaner is
suitable for removing dry, flammable
dusts in zone 11 (see ElexV, § 2(4)),
on condition that the possibility of
effective ignition sources being
picked up is absolutely precluded.
Use conductive suction devices.
Machining equipment must be
electrostatically earthed.
USE/OPERATION
PREPARING THE VACUUM
CLEANER, MOUNTING THE
HANDLE
l Pull mains plug.
l Release the quick-lock screw
(1) of vacuum cleaner rear
panel by turning 90° (Fig. 2).
l Tilt back vacuum cleaner rear
panel (2) and unhook (Fig. 3).
l Push the handle (3) into the
holes provided.
l Push on washers (4), screw on
the nuts (5) and tighten them
(Fig. 4).
l Hook in vacuum-cleaner rear
panel (2) and tilt forward (Fig. 3).
l Lock vacuum-cleaner rear
panel by pressing in quick-lock
screw (1) (Fig. 2).
APPLICATION
The Dynamics 440 S/840-M/B1 is
an industrial vacuum cleaner of
usage class M and is thus suitable
when used properly for vacuuming
up dry, non-flammable dusts with
a lower toxic limit > 0.1 mg/m3.
The safety vacuum cleaner is also
approved for picking up dry,
flammable dusts in explosion
classes St1, St2 and St3 in zone 11
(Model 1).
The safety vacuum cleaner is not
suitable for picking up and
removing explosive substances or
other substances or liquids of the
same nature within the meaning
of §1 of the Explosive Substances
Act, or mixtures of flammable dust
and liquids.
CAUTION!
The vacuum cleaner must not be
set up in gas explosion hazard
areas (e.g. paint shops).
INSPECTIONS AND APPROVALS
Electrotechnically tested by the
German SLG.
Based on the test in accordance
with EN 60335-1 / EN 60335-2-69,
the vacuum cleaner is suitable for
increased loading during
commercial use.
At a filter surface load ≤ 200 m
3
x
m-2 x h-1 the vacuum cleaner has a
permeability of < 0.5 % and thus
corresponds to the usage class
„M“ due to its other equipment.
The filter paper of the filter cartridge
has been tested by the German BIA
as per ZH 1/487, Para. 2. The mean
permeability is certainly less than 0.1
% at a velocity in blower stream of
0.05 m/sec.
Electrotechnical tests must be
conducted as per VDE 0105 in
accordance with the regulations of
the German Accident Prevention
Regulation (VBG4) and as per DIN
VDE 0701 Parts 1 and 3. These
tests are required in accordance
with DIN VDE 0702 at regular
intervals and following servicing or
changes.
SETTING UP VACUUM CLEANER
The vacuum cleaner must be set
up on a firm surface. The surface
must be able to safely support the
weight of the vacuum cleaner and
must be vibration-free.
CAUTION!
When setting up the vacuum
cleaner, a minimum distance of
500 mm must be maintained to
the surrounding walls or objects.
CAUTION!
At an ambient temperature from
25 °C sufficient air circulation
(cooling) must be provided at the
set-up location.
l Set up vacuum cleaner at
desired location.
l Lock swivel castors on vacuum
cleaner by pressing brake (1)
(Fig. 5).
8
Page 7
Dynamics 440-M/B1
Dynamics 840-M/B1
SETTING AUTOMATIC MODE
The settings on the automatic
mode circuit board are made by
Wap customer service to customer
specifications before delivery.
CAUTION! Changes may only be
made by qualified electricians.
AUTOMATIC SYSTEM CIRCUIT
BOARD
The automatic system circuit board
controls filter cleaning.
The values for standby mode
(switch from 0 to Auto) are fixed
in the factory:
30 x 10 secs. ON - 10 secs. OFF
Adjustable cleaning times are
described below.
REMOVING THE COVER (Fig. 6)
l Pull mains plug.
l Release the four quick-lock
screws (1) of cover (2) by
turning 90° and pull off.
l Lift off the cover (2) and draw
out the mains connection lead.
CONTACT LOOP CONTROL (Fig. 7)
The point at which the second
turbine is switched on, is set with
switch S1 (Turb. 2)
(Dynamics 840 S only).
Switch S1 (Turb. 2) can be set
between 0 and 15.
As soon as the number of active
suction points is higher than the
set value, the second turbine is
switched on.
FITTING THE COVER (Fig. 6)
l Move cover (2) into position.
No lines may be visible in area
of exhaust air outlet (3).
l Lock cover by pressing in four
quick-lock screws (1).
CONNECTING COMPRESSED AIR
HOSE (Fig. 8)
CONNECTING SUCTION HOSE
(Fig. 9)
Pull locking pin to connect or
remove the suction hose.
l Insert plug of power cable into
a properly installed CEE outlet
(clockwise phase sequence,
connected load 3 x 16 A).
Make sure vacuum cleaner is
switched off.
l To connect the control leads,
use the metal coupling only,
part no. 28628. Lay the control
lead, part no. 29750 (available
by the metre) so that it is
protected against fire.
VACUUMING
Never vacuum up
flammable materials or liquids.
OPERATING VACUUM CLEANER,
BEFORE SWITCHING ON (Fig. 6)
Before switching the vacuum
cleaner on, check that the exhaust
air outlet (3) is free and the
cooling air inlet (4) of the motor is
not covered or blocked and clear if
necessary.
GB
AUTOMATIC FILTER CLEANING
(Fig. 7)
The cleaning time is set with
switch S2 (T on).
Switch S2 set to 0:
cleaning function is switched off.
Switch S2 set to 1 to 9:
Cleaning time 1 to 18 seconds
Example:
Switch position 5:
5 x 2 secs. = 10 secs.
The interval between two filter
cleaning operations is set with the
switch S3 (T off).
The possible settings are 0 to 15: this
represents 0 to 6 min. 25 secs. (the
setting must be multiplied by 25).
Example:
Switch setting 9:
9 x 25 secs. = 225 sec. = 3 min. 45 secs.
CONNECTING REMOTE CONTROL
The connection is made at the two
lower sub-D sockets, on the right
suction points 1 to 8, on the left
suction points 9 to 16.
The wires must be connected as
shown in the circuit diagram (Fig. 1).
CAUTION! If you are in any
doubt, contact Wap customer
service.
ELECTRICAL CONNECTION
The operating voltage indicated on
the rating plate must correspond
to the mains voltage (Fig. 10).
SWITCHING VACUUM CLEANER
ON/OFF (Fig. 11)
l Operate unit switch:Switch
position I:
Vacuum cleaner runs with one
turbine.
Switch position II:
Vacuum cleaner runs with two
turbines
(Dynamics 840-M/B1 only).
First run vacuum cleaner in
position I, then switch to
position II.
Switch position A:
Vacuum cleaner in automatic
mode.Control voltage 24 V
DC- safety extra-low voltage.
NOTE!
If no vacuum power is required,
the vacuum cleaner is in the wait
mode, i.e. no turbine runs.
9
Page 8
Dynamics 440-M/B1
Dynamics 840-M/B1
GB
FOLLOWING WORK
Switch position 0:
Vacuum cleaner is switched off (Fig. 11).
l If the vacuum cleaner is not
required for a longer period of
time, pull the mains plug out
of the electrical outlet.
l Disconnect compressed air
hose (Fig. 8).
CARE/MAINTENANCE
IMPORTANT SAFETY
PRECAUTIONS
CAUTION!
Always pull out the mains plug
before performing cleaning or
maintenance work on the
vacuum cleaner.
Only carry out maintenance work
described in these operating
instructions and use only genuine
Wap spare parts.
Do not make any technical
changes to the vacuum cleaner.
CAUTION!
Changes of this type could
endanger your safety.
Please contact Wap Customer
Service or an authorised
workshop for further maintenance and repair work.
EMPTYING TANK (Fig. 12)
l Switch off vacuum cleaner by
setting main switch to 0 position.
l Swing bar (1) of tank lock
upward; tank is lowered.
l Roll out tank (2).
l Remove disposal bag, close tightly
and dispose of it in accordance
with legal regulations.
l Insert new disposal bag.
l Roll in tank (2). Handle (3)
must face toward front.
l Swing bar (1) of tank lock
downward; tank is raised and
locked.
Part no. for disposal bag 29727
CHANGING FILTER ELEMENT
l Pull mains plug.
l Unlock four quick-lock screws
(1) of cover (2) by turning 90°
and pull off (Fig. 6).
l Lift off cover (2) and thread out
power cable.
l Disconnect connection hose of
filter blow-off (3) (Fig. 13).
l Lift off cover (4) upward and
lay toward rear on vacuum
cleaner (Fig. 13).
l Pull out filter carrier ring (5)
with filter element (6) (Fig. 14).
l Make sure filter blow-off (8)
turns freely (Fig. 16).
l Fit hand screw and tighten.
l Remount filter carrier ring (5)
with filter element (6) (Fig. 14).
l Fit cover (4), making sure that
notches in cover are located
over supports (9) of filter
carrier ring (Fig. 17).
l Screw on connection hose of
filter blow-off (3) and tighten
(Fig. 17).
l Fit cover (2) (Fig. 18)
l Guide power cable (10)
through opening of cover (2)
and under handle (11)
(Fig. 18).
l Move cover (2) into position. No
lines may be visible in area of
exhaust air outlet (3) (Fig. 6).
l Lock cover by pressing in four
quick-lock screws (1) (Fig. 6).
MAINTENANCE SCHEDULE
As required
l Empty tank
l Replace filter element
Annually
l A technical dust inspection
must be carried out at least
once a year by the manufacturer or an individual commissioned by the manufacturer, e.g. for damage to the
separator, tightness of the
appliance, correct function of
the controls.
10
l Lay filter carrier ring (5) upside
down on vacuum cleaner.
l Screw off hand screw (7).
l Pull off filter element (6)
upward (Fig. 15).
l Dispose of used filter element
in accordance with legal
regulations.
Part No. for filter element:
34931.
l Insert new filter element
centred.
Page 9
Dynamics 440-M/B1
Dynamics 840-M/B1
FAULT DISPLAYS
FLASHING FAULT LAMP (Fig. 20)
If the rotating field of the power
supply lead is incorrectly connected, the circuit breaker prevents
the vacuum cleaner from being
switched on.
l Switch off vacuum cleaner and
pull mains plug.
l Have connection outlet
connected according to
standard (clockwise rotating
field) by electrician.
CONTINUOUSLY LIT FAULT
LAMP (Fig. 20)
Overcurrent fuse and/or temperature monitoring unit for turbine
exhaust air has/have been triggered.
l Leave vacuum cleaner switched
on and wait until fault lamp
goes out, then switch off.
l Make sure exhaust air outlet
and cooling air inlet of motors
are not blocked and clear if
necessary.
move, switch off vacuum cleaner
and free up exhaust-air flap.
l Check for smooth movement
by switching vacuum cleaner to
position I first, and then to
position II. If exhaust-air flap
still does not move, switch off
vacuum cleaner and inform
Wap Customer Service.
l Hook in vacuum-cleaner rear
panel (2) and tilt forward (Fig. 3).
GB
ACOUSTIC FILTER WARNING
The filter element is extremely
dirty.
l Clean filter element or replace
(see Section Changing filterelement).
l Suction nozzle blocked, clean
suction nozzle.
l Suction hose blocked, clean
suction hose.
l Lock vacuum-cleaner rear
panel by pressing in quick-lock
screw (1) (Fig. 2).
11
Page 10
Dynamics 440-M/B1
Dynamics 840-M/B1
GB
TROUBLE-SHOOTING
FaultCauseRemedy
≠ Motor does not run
> Mains plug not plugged in
> Circuit breaker of connection
outlet has been tripped
> Circuit breaker tripped due to
wrong rotating field
> Overcurrent protection or
temperature monitoring unit
has been triggered
• Plug mains plug into outlet
• Reset circuit breaker
• See sectionElectrical connec-
tion
• See section Continuously lit
fault lamp.If overcurrent
protection or temperature
monitoring unit triggers
repeatedly, inform Wap
Customer Service
EN 61000-3-2EN 61000-3-2
EN 61000-3-3EN 61000-3-3
EN 55104EN 55104
ACCESSORIES, ADDITIONAL
EQUIPMENT
Filter elementPart No. 34931
Filter element „Special“,
filter element with non-stick coatingPart No. 26736
Disposal bagPart No. 29727
Please see the „Accessories, Vacuum-Cleaner and Safety Vacuum-Cleaner
Systems“ chapter of our catalogue for the wide range of accessories
available for this vacuum cleaner.
WAP SERVICE
WARRANTY
COMPANY ADDRESS
Wap
Reinigungssysteme GmbH & Co
Our General Conditions of Sale
and Delivery apply for the warranty and warranty period.
Nilfisk-ALTO
Division of Nilfisk-Advance S.A.
Torre DAra
Paseo del Rengle, 5 Pl. 10
E-08302 Mataró
Tel.: (+34) 902 200 201
Fax: (+34) 93 757 8020
E-mail: mkt@nilfisk-advance.es
www.nilfisk-alto.com
SWEDEN
ALTO Sverige AB
Member of Nilfisk-Advance Group
Aminogatan 18, Box 4029
S-431 04 Mölndal
Sweden
Tel.: (+46) 31 706 73 00
Fax: (+46) 31 706 73 40
E-mail: info@nilfisk-alto.se
www.nilfisk-alto.se
Nilfisk-ALTO
Division of Nilfisk-Advance Ltd.
Bowerbank Way
Gilwilly Industrial Estate
Penrith Cumbria CA11 9BQ
Great Britain
Tel.: (+44) (0) 1768 868995
Fax: (+44) (0) 1768 864713
E-mail: sales@nilfisk-alto.co.uk
www.nilfisk-alto.co.uk
USA
ALTO Cleaning Systems Inc.
Part of the Nilfisk-Advance Group
12249 Nations Ford Road
Pineville, NC 28134
USA
Tel.: (+1) 704 971 1240
Fax: (+1) 704 971 1241
E-mail: info@nilfisk-advance.us
www.nilfisk-alto.com
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