Nilfisk CYCLONE Instruction manual
Nilfi sk Cyclone
INSTRUCTIONS FOR USE
ORIGINAL INSTRUCTIONS
10/09
FORM NO. 56041819
Printed in USA
MODEL: 56380676
English
2 / ENGLISH
TABLE OF CONTENTS
Page
Cautions and Warnings Symbols..................................................3
Safety Recommendations ............................................................4
Battery Safe Handling Guidelines ................................................. 5
Introduction ................................................................................... 5
Parts and Service ......................................................................... 5
Nameplate .................................................................................... 5
Uncrating the Machine .................................................................. 5
Know Your Machine...............................................................6 – 9
General Information .............................................................10 – 15
Preparing the Machine for Use .........................................16 – 18
Prior to Start-up ...........................................................................16
Filling Water / Reclaim Tanks ..............................................17 – 18
Fuel ..............................................................................................18
Operating the Machine ......................................................19 – 21
Start-up ........................................................................................19
Cleaning Operation ......................................................................19
Cleaning With the Wand or Curb Cleaner ...................................20
Four Wheel Steering ....................................................................21
After Using the Machine ...................................................22 – 24
Draining/Filtering/Cleaning Reclaim Tanks ..................................22
Draining The Stainless Steel Filter Housing ........................23 – 24
Maintenance .......................................................................25 – 29
Maintenance Schedule ........................................................25 – 27
Changing Spray Tips ...................................................................28
Temperature On Water Temperature Controller ..........................28
Hydraulic Filter Pop-Out Indicator ...............................................29
Troubleshooting ................................................................30 – 32
Heater / Burner System ...............................................................30
Electrical System .........................................................................30
Filtration System ..........................................................................31
Hydraulic System .........................................................................31
Engine System ............................................................................31
High Pressure Water System ......................................................32
Cyclone Deck ..............................................................................32
Technical Specifi cations ...........................................................33
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ENGLISH / 3
READ ALL INSTRUCTIONS BEFORE USING
CAUTION AND WARNING SYMBOLS
Nilfi sk uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to
protect personnel and property.
GENERAL SAFETY INSTRUCTIONS
Specifi c Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm.
DANGER!
THIS SYMBOL IS USED TO WARN OF IMMEDIATE HAZARDS THAT WILL CAUSE SEVERE PERSONAL INJURY OR DEATH.
* This machine emits exhaust gases (carbon monoxide) that can cause serious injury or death; always provide adequate ventilation when
using machine.
WARNING!
THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUATION THAT COULD CAUSE SEVERE PERSONAL INJURY.
* This machine shall be used only by properly trained and authorized persons.
* While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills.
High speed operation is designed only for use on level surfaces.
* To avoid hydraulic oil injection or injury always wear appropriate clothing and eye protection when working with or near hydraulic system.
* Turn the key switch off (O) and disconnect the batteries before servicing electrical components.
* Never work under a machine without safety blocks or stands to support the machine.
* Do not dispense fl ammable cleaning agents, operate the machine on or near these agents, or operate in areas where fl ammable liquids exist.
* Ear plugs or other hearing protection devices are mandatory. The engines, pumps, and Cyclone Cleaning Head all produce decibel levels
high enough to cause hearing loss.
CAUTION!
THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUTION THAT COULD CAUSE MINOR PERSONAL INJURY OR DAMAGE TO THE
MACHINE OR OTHER PROPERTY.
* This machine is only approved for hard surface use.
* This machine is not suitable for picking up hazardous dust.
* When operating this machine, ensure that third parties (particularly children) are not endangered.
* Before performing any service function, carefully read all instructions pertaining to that function.
* Do not leave the machine unattended without fi rst turning the key switch off (O), removing the key and applying the parking brake.
* Turn the key switch off (O) and remove the key before opening any access panels.
* Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.
* Before use, all doors and hoods should be properly latched.
* Do not use on surfaces having a gradient exceeding that marked on the machine.
NOTES:
Pay attention to the yellow decals on this machine.
If you have any questions, contact your supervisor or your local Nilfi sk Industrial Dealer.
Should your machine malfunction, do not attempt to correct the problem.
Only a trained company mechanic or an authorized Nilfi sk Dealer Service person shall make repairs to this equipment.
The maximum rated incline during operation in 24”.
Reference the separately supplied engine manufacturer’s maintenance and operator manuals for more detailed engine specifi cation and
service data
SAVE THESE INSTRUCTIONS
FORM NO. 56041819 - Nilfi sk Cyclone - 3
4 / ENGLISH
SAFETY RECOMMENDATIONS
Before Operating Equipment
Equipment and Clothing
Standard Practice & Procedures
This information was prepared to aid in the identifi cation of potentially unsafe conditions when using high-pressure waterblast equipment. These
practices describe how to use high-pressure waterjets for cleaning hard surfaces. These practices do NOT replace the training necessary to
operate and maintain high-pressure waterjet systems. It should be noted that other potential hazards might exist which have not been mentioned
in this manual.
BEFORE OPERATING EQUIPMENT:
Before operation of this equipment, it is important that you read the Owner’s Manual for each of the component parts installed in your machine. It
is especially important to read and understand all of the safety information included in the manuals. Failure to do so could result in damage to the
equipment, serious injury or death to the operator and may void any and all warranties associated with this equipment.
WARNING!
This equipment has:
MOVING PARTS at HIGH RATES OF SPEED
VERY HOT WATER
HIGH PRESSURE WATER
DIESEL FUEL
In all cases, Nilfi sk products are sold with the understanding that the purchaser agrees to THOROUGHLY TRAIN ALL OPERATING AND
MAINTENANCE PERSONNEL IN THE CORRECT AND SAFE OPERATION AND MAINTENANCE OF THE CYCLONE SYSTEM.
WARNING!
Do NOT attempt to change Original Equipment Manufacturer (OEM) parts or equipment. Use of non-OEM parts could result
in damage to the equipment, serious injury or death to the operator and may void any and all warranties associated with this
equipment.
EQUIPMENT & CLOTHING
1 Ear plugs or other hearing protection devices are mandatory. The engines, pumps, and Cyclone Cleaning Head all produce decibel levels
high enough to cause hearing loss.
2 Leather gloves should be worn at all times. The Cyclone SYSTEM uses 160°F water. High-pressure and return hoses and couplings get hot
enough to burn you.
3 Safety glasses are recommended when operating the Cyclone System.
4 Long pants are recommended when operating the Cyclone System.
STANDARD PRACTICE & PROCEDURES
1 After the NILFISK CYCLONE has come to a complete stop, turn off the engine and apply parking brake. Never leave the NILFISK CYCLONE
engine running unattended.
2 A strong vacuum is formed from the rotation of the Cyclone cleaning head. Therefore, all surface plates such as manhole covers, utility
access covers and large debris must be secured, removed or avoided during the cleaning process.
3 All surfaces should be swept prior to operating the Nilfi sk Cyclone, hard surface cleaner.
4 The Nilfi sk Cyclone is not designed to pick up particulate matter such as sand.
WARNING!
These items could cause extensive and costly damage to the blades and spray bars and serious injury or death to the operator.
1 Always turn off the engine before fueling.
2 Never point the hand-held spray gun at yourself or another person. Water coming out of the gun is at a high enough pressure to cause injury
or death.
3 This equipment should not be used without consulting all applicable standards, guidelines, or recommendations of the United States
Occupational Safety and Health Administration (OSHA), the American Society of Testing Materials (ATSM), the National Standards Institute
(ANSI), and the instructions, recommendations and standards of Nilfi sk. Nilfi sk does not guarantee that the practices described and the
recommendations contained in this manual will prevent harm or injury, even when such equipment is properly used in conformity with the
recommended practices. In the event of bodily injury, nothing in this manual should substitute for proper medical care.
4 - FORM NO. 56041819 - Nilfi sk Cyclone
ENGLISH / 5
BATTERY SAFE HANDLING GUIDELINES FIGURE 1
Always wear proper eye, face and hand protection when working with battery
Never lean over battery while boosting, testing, or charging
Exercise caution when working with metallic tools or conductors to prevent short circuits
and arcing
Keep terminals protected to prevent accidental shorting
Replace any battery that has signs of damage to the terminals, case, or cover
Install battery in a ventilated area for operation and during charging
DO NOT ADD WATER TO THE OPTIMA BATTERY
Battery Maintenance
The OPTIMA battery is truly maintenance free. When charged properly you will not have
to worry about leaking, corrosion, or gassing. Periodically inspect your battery terminal
connections to ensure they are clean, snug, and protected from the elements.
Open circuit voltage (OCV) and storage:
OCV: 34 >12.8 volts
(for a fully charged battery)
D34 >13.0 volts
(for a fully charged battery)
Battery Storage
Because of the high purity lead grid in the OPTIMA battery, it has a self-discharge rate much lower than conventional fl at-plate batteries. This means the OPTIMA
can sit for longer periods retaining enough charge to start your vehicle. Depending on storage temperature, the OPTIMA can usually sit for 8 to 12 months and
start most vehicles.
When possible, store your battery in a cool, dry location. Check the battery voltage every 6 months and charge if it falls below 12.6 volts.
Remember, newer vehicles with on-board electronics such as computers, LCD screens, game systems, GPS units, clocks, etc., require battery power to retain
system memory while the vehicle is parked. If the vehicle is to be stored for long periods you should use a maintenance charger to compensate for this drain. This
charger should be voltage regulated between 13.2 - 13.8 volts, 1 amp maximum. On older vehicles, without electronics, disconnect the battery cables when the
vehicle is not being used for extended periods.
INTRODUCTION
This manual will help you get the most from your Nilfi sk Cyclone. Read it thoroughly before operating the machine.
This product is intended for commercial use only.
PARTS AND SERVICE
Repairs should be performed by Nilfi sk service personnel using Nilfi sk original replacement parts and accessories.
Call Nilfi sk for repair parts or service. Please specify the model and serial number when discussing your machine.
NAME PLATE
The model and serial number of your machine are shown on the nameplate on the machine. This information is needed when ordering repair parts for the
machine. Use the space below to note the model and serial number for future reference.
MODEL _______________________________________________________________
SERIAL NUMBER _______________________________________________________
UNCRATING THE MACHINE
1 Upon delivery, carefully inspect the machine for damage. If damage is evident, contact the trucking company immediately to fi le a freight damage claim.
2 Read the instructions in the “Preparing the Machine For Use” section of this manual. Read the instructions in the “Operating Controls” and “Operating the
Machine” sections of this manual before starting the engine.
3 Remove the binding straps.
4 Verify the engine oil level, engine coolant level, hydraulic oil level and the high pressure pump oil level.
5 Verify suffi cient diesel fuel is in the fuel tank for transporting the machine out of the shipping container.
6 Keep your foot lightly on the brake pedal until the machine is out of the container. Slowly drive the NILFISK CYCLONE out of the shipping container.
FORM NO. 56041819 - Nilfi sk Cyclone - 5
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KNOW YOUR MACHINE
As you read this manual, you will occasionally run across a bold number or letter in parentheses, i.e., (2). These numbers refer to an item shown
on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text.
NOTE: Refer to the service manual for detailed explanations of each item illustrated on these pages.
1 Engine Air Filter
2 Radiator Cap
3 Hydraulic Level Gauge
4 Hydraulic Filter Pop-Out
5 Hydraulic Breather Filter
6 Water Filter Pressure Gauges
7 Bleed Valves
8 Water Filters
9 Reclaim #1 Drain
10 Reclaim #2 Drain
11 Reclaim #3 Drain
12 Filter Drain
13 Fresh Water Drain
4
5
2
6
3
7
1
8
10
9
11
12
13
6 - FORM NO. 56041819 - Nilfi sk Cyclone
KNOW YOUR MACHINE
14 Operator Seat
15 Fuel Access Door
16 Seat Belt
17 Cyclone Cleaning Head
18 Burner Exhaust
19 Hot Water Coil, Burner, Fuel Filter Access Door
20 Remote Water Fill Connection
ENGLISH / 7
14
15
16
18
20
19
17
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KNOW YOUR MACHINE
21 Cyclone Breather Tubes
22 Cleaning Wand
23 Parking Brake
24 Wand Control Lever
25 Curb Cleaner Lever
26 Recovery Tank / Debris Tray
27 Fresh Water Tank #1
28 Reclaim Tank #1
29 Reclaim Tank #2
30 Reclaim Tank #3
31 Fresh Water Tank #2
32 Fresh Water Tank #3
33 Cyclone Pressure Control Lever
21
27
22
23
28
29
24
30
25
31
33
32
8 - FORM NO. 56041819 - Nilfi sk Cyclone
26
KNOW YOUR MACHINE
A Engine Coolant Temp Gauge
B Engine Oil Pressure Gauge
C Electrical System Volt Meter
D Hour Meter
E Fuel Gauge
F 20 Amp Fuse (throttle)
G 20 Amp Fuse (cyclone)
H 20 Amp Fuse (pump)
I 20 Amp Fuse (burner)
J 20 Amp Fuse
K 8 Amp Fuse
L 2 Amp Fuse
M Ignition Switch
N Water Temperature Controller
O Throttle Switch
P Cyclone Switch
Q Pump Switch
R Burner Switch
S 20 Amp Fuse
T Deck Raise/Lower Switch
U Hi/Lo Water Level Indicator Light
V 2 Wheel / 4 Wheel Steer Switch
W Directional Control Lever
X Brake Pedal
Z high/low speed switch
ENGLISH / 9
W
V
X
B
C
D
E
Z
A
F
G
H
I
J
M
N
K
L
O
P
Q
S
T
U
R
FORM NO. 56041819 - Nilfi sk Cyclone - 9
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JACKING THE MACHINE
CAUTION!
Never work under a machine without safety stands or blocks to support the machine.
• When jacking the machine, do so at three designated locations: The front cross-member between the two front tires, and at each side of the
rear of the chassis.
• When positioning the jack, take care to avoid hitting the hydraulic cylinders or sense switch!
FIGURE 2
A
B
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ENGLISH / 11
TOWING OR PUSHING THE MACHINE
CAUTION!
IF THE TOW VALVES ARE NOT PROPERLY ADJUSTED, DAMAGE TO THE HYDRAULIC SYSTEM WILL RESULT.
DO NOT TOW THE MACHINE FASTER THAN A WALKING PACE.
TOW OPTIONS ARE MEANT TO BE USED FOR A SHORT TIME ONLY. DO NOT USE FOR AN EXTENDED PERIOD OF TIME.
Tools Required
13 MM box end wrench
4 mm Allen Wrench
TOW VALVE SETTING
1) To actuate the tow valves, loosen the two lock nuts (A).
2) Turn the two Allen screws (B & C) six turns clockwise. Be accurate, as the secondary function of these valves is the high pressure regulation.
3) To disengage, turn the screws counter-clockwise until the exact position of the screws are reset. Torque the locknut to 5ft.lb. (7 Nm)
4) Recheck the high pressure relief settings after tow valves have been repositioned!
A - 13MM Lock Nut
B - 4mm Allen Tow Valve / High Pressure Relief A
C - 4mm Allen Tow Valve / High Pressure Relief B
FIGURE 3
A
B
C
FORM NO. 56041819 - Nilfi sk Cyclone - 11
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