Nilfisk CONTRACTOR Instructions for use

CONTRACTOR DIESEL
Instruktionsbog ........................ 1 - 12
Instruksjonsbok ........................ 13 - 24
Instruktionsbok......................... 25 - 36
Instruction manual ................... 37 - 48
Betriebsanleitung ..................... 49 - 60
Manual d’Instructions ............... 61 - 72
Gebruikershandleiding ............. 73 - 84
We’d like to say, “Thank You” for choosing the CONTRACTOR DIESEL. This instruction ma nu al is provided with your new High Pressure Washer to ensure that you obtain the best results, in the safest manner, with your new machine.
IMPORTANT
This machine is a High Pressure Washer, capa­ble of producing 2600 psi (180 bar). Read this manual completely, befare operating the ma­chine. A complete understanding of the material in this manual will help you avoid possible injury or damage to other objects, as well as damage to the machine, itself. It’s also important that you read the Ruggerini engine manual provided, before you begin to use this machine.
Sincerely,
Nilfi sk-ALTO Division of Nilfi sk-Advance A/S
Contents EN
1.0 Safety .......................................................38
1.1 Warning Refi lling with diesel ............ 38
1.2 Asbestos ...........................................38
2.0 Motor Protection Device ....................... 39
3.0 Key photo’s ............................................39
4.0 Application ..............................................40
4.1 Handling and transport. ....................40
5.0 Standard equipment ............................... 40
6.0 Accessories. ...........................................40
7.0 Functional description ..........................41
7.1 High pressure pump . .......................42
7.2 Burner system ..................................42
7.3 Diesel engine ................................... 42
7.4 Spray lance. ......................................42
8.0 Connections............................................43
8.1 High pressure hose ..........................43
8.2 Spray handle and lance .................... 43
8.3 Water connection ..............................43
8.4 Suction mode ....................................43
8.5 Use of detergents .............................43
8.6 Fuel for burner .................................. 43
8.7 Fuel for engine .................................. 43
9.0 Operating instructions ..........................44
9.1 Start-up procedure ........................... 44
9.2 Cold water operation.........................44
9.3 Hot water/steam operation................44
9.4 Adjustment of pressure and
water volume ....................................44
9.5 Shutdown .........................................44
10.0 Storage/frost proofi ng ..........................45
11.0 Model tag .................................................45
12.0 Maintenance ...........................................46
12.1 Water inlet fi lter .................................46
12.2 Couplings/connectors ....................... 46
12.3 Oil change, pump/engine .................. 46
12.4 Burner fuel fi lter ............................... 46
12.5 Descaling.......................................... 46
12.6 High pressure nozzle care................47
13.0 Warranty ..................................................47
14.0 Troubleshooting ..................................... 48
15.0 Technical data .........................................48
37
1.0 Safety EN
I
0
Your CONTRACTOR DIESEL washer has been developed and manufactured in accordance with the latest working safety regulations. Caution! However, to prevent possible per so nal accidents or damage to any other product, we advise you to read carefully through this section on safety precautions before you operate your washer for the fi rst time.
General safety precautions
1. Always use both hands for operating spray equipment to maintain complete control of the lance.
2. Water jets should never be directed towards people, pets, electrical wiring or the Nilfi sk­ALTO CONTRACTOR DIESEL machine itself.
3. Always switch off engine during work breaks.
11. The machine must not be used in sur­roundings with risk of fi re or explosion.
12. Exhaust from engine and burner contains poisonous carbon monoxide gases. Avoid inhalation of exhaust gases. Never run the machine in a closed garage or confi ned area.
13. To prevent fi re hazards and to provide ade­quate ventilation, keep the engine at least 1m/3ft away from buildings and other equip­ment during operation.
14. Do not place fl ammable objects such as gasoline, matches, etc., close to the machine while it is running.
15. Allow only properly instructed personnel to use the machine.
16. Never let children operate your CONTRAC­TOR DIESEL at any time.
17. Don’t use the machine if important parts of the equipment are damaged - i.e. safety devices, high pressure hoses, spray hand le, cabinet.
4. Connect or disconnect the high pressure hose ONLY when the engine is stopped.
5. Use only those hoses and nozzles specifi ed by Nilfi sk-ALTO.
6. The machine should only run for a maximum of fi ve minutes once the spray handle has been released (the pump then circulates the water internally and the machine will over­ heat unless stopped after 5 minutes).
7. The pump is equipped with a high pressure relief safety valve. This adjustment, like any others that require the use of tools, should only be made by a trained service technician.
8. Operating the machine when it, or any at­tachments are frozen, is dangerous. Be sure everything is thawed before operating the machine.
9. Manufacturer’s instructions for the use of any detergents should be carefully observed at all times.
10. During work breaks, or any time lances or accessories are changed, the spray handle must be secured by rotating the safety knob into position O.
1.1 Warning
Refi lling with diesel:
Always stop the Ruggerini engine and allow it to cool off for at least two minutes before fi lling with diesel. Avoid spilling diesel. If diesel nevertheless is spilled while refi lling, the engine must not be started before the spilled diesel has been remo­ved. If the machine is located in a trailer, any diesel spillage must be removed before restarting the machine. Never use an open fl ame near the machine. It is forbidden to smoke while refi lling with diesel. Read the in struc tion manual for the Ruggerini engine carefully. NOTE: Never run the machine in a closed room. The exhaust gases are dangerous
1.2 Asbestos
To avoid release of asbestos fi bers into the env­ironment, Nilfi sk-ALTO strongly recommends that this machine not be used for cleaning of materi­als or surfaces of materials containing asbestos. If this machine is to be used for asbestos removal do so only in complete compliance with approved goverment guide li nes and/or procedures.
38
2.0 Motor Protection De vice
The diesel engine is equipped with a protection device called ”Oil Alert”, which stops the engine if the oil level is insuffi cient. If this occurs, check the engine for leaks, and after making sure the machine is level, refi ll it to the proper level. The engine can then be restarted.
3.0 Key photo’s EN
(See drawing on the cover)
1. Water inlet and fi lter (quick-coupler for supply hose)
2. Pump oil level inspection and fi ll cup
3. Oil drain plug for pump
4. Sludge container
5. Engine oil dipstick and fi ller tube
6. Oil drain plug for diesel engine
7. Diesel fi lling cap
8. Burner coil
9. Fan for burner
10. High pressure outlet (male quick-connector)
11. Battery
12. Container rack for detergents
13. ”Jerry-can” for heating oil
14. Burner fuel fi lter
15. Frame lift points
16. Thermostat
17. Thermometer
18. Key for electric start
19. Battery charge control
20. »Oil Alert« (see section 2.0)
21. Pressure gauge
22. Knob for adjustment of water volume
23. Fuse (protection of electronic unit) rating 1.25 AT
Double spray lance with hose
24. High pressure, steam-capable hose
25. Male connector
26. Quick coupler
27. Pressure adjustment
28. Release trigger
29. Standard double spray lance
30. Low pressure nozzle
31. High pressure nozzle
32. Spray handle
33. Trigger safety knob
35. Data plate
36. Inlet hose w. fi lter
39
4.0 Application EN 6.0 Accessories EN
Nilfi sk-ALTO’s diesel powered high pressure washers can be used for all outdoor cleaning jobs for which steam, hot or cold water is used. Detergents can be used (see section 8.5)
4.1 Handling and Transport
When handling the machine with a fork lift truck, be sure the forks extend completely under the machine to prevent tipping. When lifting the machine, a sling may be wrapped around the upper frame tubes for lifting. Ensure that per­sonnel aren’t under or near the machine during lifting. When transporting the machine in a truck or trailer, be sure that it is secured against sliding or tipping.
In order that you may make the most of your high pressure washer, Nilfi sk-ALTO has produced a very comprehensive accessory program, inclu­ding a pneumatic tire kit especially for the CON­TRACTOR DIESEL. Please feel free to contact your Nilfi sk-ALTO sup­plier for further information.
5.0 Standard equipment
The mac hi ne is delivered with a dou ble lance and a spray handle with high pres su re steam­capable hose. The low pressure tube (pos. 30) is fi tted with a fl at jet nozzle 6530* and the high pres su re tube (pos. 31) with a fl at jet nozzle 1506*.
*) The fi rst two digits of the nozzle number refer to the spray angle, in degrees. The last two digits indicate the water fl ow in l/min. at a pres su re of 20 bar and a temperature of 20°C.
The actual nozzle orifi ce size are 0.63” (1.6 mm) for the nozzle 1506 and 0.142” (3.6 mm) for the nozzle 6530. NEVER replace the nozzles with those of a smaller size. Maximum working pressure and temperature rating are embossed on the Nilfi sk-ALTO hose. Use only Nilfi sk-ALTO high pressure, steam­capable hoses. In case of damage to your hose, DO NOT attempt to repair the hose yourself! The thrust (backwards turned force) on the nozzle is approximately 12.5 ft/Ib (55 N). Since the nozzles are mounted at an angle to the lance, there will be a torque effect at the handle when spraying. Always use two hands when operating the spray equipment.
40
7.0 Functional description EN
The water passes from the inlet connector (a) through a water fi lter (b) and into the high pres­ su re pump (c). The high pressure water is pas­sed through the regulating unloader (recycling valve) (d) and the fi rst fl ow control (e) to the throttle valve (f) and through the second fl ow control (g) into the burner-coil (h). Here the water is heated to the required tem pe ra tu re. At the outlet of the burner-coil the hot high pres su re water passes the tem pe ra tu re sensor (i) and proceeds through the outlet connector (j) to the spray handle (k) and double spray lance (1.) The fuel is drawn from the fuel tank (m) through the fuel fi lter (n) by the fuel pump (a). The fuel pump passes the fuel through the magnetic solenoid valve (p) to the fuel nozzle (q) where it is ignited. The combustion in the burner is monitored by the fl ame sensor (w) and is supplied with air from the fan (r), which together with the high pres su re pump (c) are driven by the diesel engine (s).
a Inlet quick-connector b Water fi lter c High pressure pump d Unloader/regulator (recycling valve) e Flow switch f Throttle valve g Flow switch h Burner coil i Temperature sensor j Outlet quick-connector k Spray handle I Double spray lance m Fuel tank ”Jerry-can” n Burner fuel fi lter o Fuel pump p Magnetic solenoid valve q Fuel nozzle r Blower for burner s Diesel engine t Safety valve (internal) u Pressure gauge v Water volume adjustment w Flame sensor
41
Functional description EN
7.1 High pressure pump
An unloader (recycling valve) and a safety valve are located on the pres su re side of the high pres­sure pump. The unloader recirculates the water to the suction side of the pump when the spray handle is closed or if a nozzle is bloc ked. The sa­fety valve is adjusted to approx. 25 bar (360 psi) above the working pressure. The high pressure pump should not run idle for more than 5 min., since the water inside the pump gets hot while it is recirculating. The unloader ens ures there is no pressure in the pump when the engine is stop­ped. The unloader and safety valve are adjusted and sealed at the factory. DO NOT attempt to change this adjustment.
7.2 Burner system
The burner is controlled by electronic circuits which include a thermostat, fl ow switches to evaluate water fl ow and a sensor to monitor the fl ame. Water temperature is regulated by the thermostat. Flow switches ensure there is water fl owing through the machine before allowing the burner to light. These devices are connected to a printed circuit board which activates a magnetic solenoid valve on the fuel pump to supply or stop fuel fl ow to the burner. There are two fl ow swit­ches installed, for additional safety and protec­tion of the burner coil. The circuit board ensures that they agree before allowing fuel to fl ow to the burner. The fl ame sensor is a separate circuit which stops the machine if there is no fl ame in the burner in hot water or steam mode. It is important for the life of the fuel pump, that the machine is not allowed to run in the hot water or cold water mode, with empty fuel tank. If the burner stops working unexpectedly, check the fuel level in the tank and refi ll it if necessary.
7.4 Spray lance
The double spray lance is fi tted with 2 nozzles, a high pressure nozzle and a low pressure nozzle. When the pressure adjustment valve (pos. 27) is completely closed only the high pressure nozzle is used. Both the high pres su re nozzle and the low pressure nozzle are used when the pressure adjustment valve is opened. Nozzles with smaller orifi ce size (0) than described in section 5.0 must not be mounted on the lance.
7.3 Diesel engine
A description and operating/maintenance in­structions for the Ruggerini engine will be found in the Ruggerini manual provided with the CON­TRACTOR DIESEL. Please read this before starting up. The throttle limit of the engine has been adjusted by Nilfi sk-ALTO, so that the max. number of revolutions corresponds to the max. pressure of the pump. The adjustment is sealed. This adjustment must not be changed.
42
8.0 Connections EN
8.1 High pressure Hose
Connect the high pressure, steam-capable hose (pos. 24), to the outlet quick-coupling (pos. 10) on the machine front. Use only original Nilfi sk­ALTO high pressure, steam-capable hoses. The hose should not be exposed to abuse, such as knots, kinks, contact with sharp objects or ex­ternal heat sources, as this may cause bur sting. Only Nilfi sk-ALTO high pressure, steam-capable hose should be used for extension hoses. The extension hoses should not exceed a total maxi­mum length of 300 ft (100 m).
8.2 Spray handle and lance
Check the male connector (pos. 25) of the spray lance for foreign material. With one hand, grasp the quick coupler fi tting (pos. 26) and pull it forward. Insert the male connector of the lance or accessory into the spray handle quick-coupler, and release the fi tting. Pull the lance or acces­sory forward to ensure it is correctly and tightly installed, before operating the machine. NEVER release a lance or accessory while water or steam are coming from the nozzles of the lance or accessory.
8.3 Water connection
The water inlet connection is at the front of the machine, on the pump (pos. 1). Before connec­ting the water supply hose, it should be fl ushed to remove any impurities. The machine can be connected directly to a pressurized water supply or a tank. The inlet pressure must not exceed 15 bar (218 psi) and the water tem pe ra tu re must not exceed 35°C (95F°) . When the mac hi ne is connected to a water supply with back-fl ow­preventer the water supply hose must be at least 6 m (20 ft) in length. If there are impurities in the water source, it is advisable to provide additional fi ltration in the inlet line. Ask your Nilfi sk-ALTO representative about the fi lters and fi lters availa­ble for your CONTRACTOR.
8.4 Suction Mode
The machine is self priming, when used from a tank or stream, etc. The inlet hose must be fi lled with water before starting up. The self priming height depends on the water temperature. Max. self priming height of 5 m (17 ft) is reached with cold water (up to 8°C/47°F). Foreign material in the water supply can damage your machine. If there is a risk of foreign material in the water source entering the supply hose, a fi lter or fi lter must be mounted.
8.5 Use of Detergents
The machine is supplied as standard without detergent injection equipment. In self priming mode, detergents must not be added to the feed water (pos. 1), and thereby circulated through the pump. If your work requires detergents, they may be added through the optional external (down­stream) injector available from your Nilfi sk-ALTO supplier. NOTE! Certain organic solvents are aggressive to rubber and plastics used in high pressure hoses and must therefore not be used. Using detergents outside the range from 4.0 - 10.0 pH, will result in a loss of working life for your high pressure hose and seals in the spray handle, lances and other accessory. Follow precisely the directions printed on the packing when using detergents.
8.6 Fuel for burner
Use ONLY ”heating oil”, kerosene or diesel fuel in the ”Jerry-can” fuel tank for the burner. DO NOT put gasoline in the burner fuel can!
8.7 Fuel for engine
Use only clean auto-diesel for the Ruggerini engine.
43
9.0 Operating instructions EN
9.1 Start-up procedure
1. Check that the pump oil level is between the
MIN. and MAX. marks (pos. 2). Oil type: Nilfi sk­ALTO Pump Oil 100.
2. Check the oil level on the Ruggerini engine.
Oil type: Choose oil type in accordance with the instructions in the Ruggerini manual.
3. Run water through the inlet hose before con-
necting in order to remove possible impurities in the hose. Any water supply valve must be fully open in order to provide suf fi cient water supply.
4. Open the small venting cap on the ”Jerry-can”
if you intend to operate in hot water or steam mode.
5. Turn the thermostat (pos. 16) to the blue fi eld.
6. Start the Ruggerini engine as described in the
enclosed operating instructions. The key for
the electric start has the following 3 positions: 1 ”0” off 2 ”I” run 3 the startkey will return to position 2
when released.
7. Turn the trigger safety knob (pos. 33) to po-
sition 0 and squeeze the trigger of the spray
handle (pos. 28) allowing water to fl ow until
the stream is steady.
8. When the engine is warmed up, check that
max. working pressure does NOT exceed the
maximum allowable pump pressure. This can
be taken from the pressure gauge and must
not exceed 180 bar (2600 psi). Over load will
reduce the life of the machine. (See section
14.0).
9.2 Cold water operation
After the starting up procedure the machine is ready for cleaning with cold water.
d) Start the machine, if stopped, and activate the
spray handle to start the burner.
IMPORTANT: For safety reasons it is important that instruction (a), above, always be followed! Note: If the engine stops immediately after having been started up, it should be checked whether the throttle control is set at idle speed. If it is, the throttle control should be adjusted to full speed.
9.4 Adjustment of pressure and water volume
High pressure/volume
In order to achieve maximum working pressure the pressure adjustment knob (pos. 27) on the lance should be turned all the way in (clockwise until completely closed) and the volume adjustment knob (pos. 22) situated on the front of the pump should be turned all the way out (counterclock­wise). The water volume is infi nitely variable up to the max. capacity of the machine.
Low pressure/volume
To reduce the working pressure, turn the pres­ su re adjustment knob (pos. 27) on the lance, counterclockwise until the desired result is achie­ved. To reduce the water pressure AND volume, release the trigger (pos. 28) or stop the machine. Turn the volume adjustment knob on the front of the pump, clockwise, reducing water fl ow and volume. Test the results, and repeat the process until you have achieved the results you wish. By varying the settings of the pres su re adjustment knob on the lance, and the volume adjustment knob on the pump, you may obtain pressures from 4 bar (60 psi) to 180 bar (2600 psi), and water fl ows from 6 l/min. (1.6 US gpm) to 20.5 l/min. (5.4 US gpm).
9.3 Hot water/Steam operation
Hot water:
Adjust the thermostat (pos. 16) to the required temperature, 30-95°C (86-200°F).
Steam:
a) Adjust to temperatures above 95°C (200°F)
ONLY with the trigger on spray handle
released. b) Turn the water volume adjustment knob (pos.
22) completely in (fully clockwise).
c) Adjust the thermostat to the required tem pe -
ra tu re, 95-150°C (200-302°F).
44
9.5 Shutdown
WARNING: Danger of burn
Do not disconnect the high pressure hose until you have completed the following steps (risk of injury):
1. Turn the thermostat (pos. 16) to the blue fi eld. Spray cold water until the water tem pe ra tu re is under 50°C (122°F). Disconnect or turn off the water supply.
2. Squeeze the trigger of the spray handle for a short time to empty the system of water.
3. Stop the diesel engine. (See instructions for the Ruggerini engine).
4. Disconnect the high pressure hose.
10.0 Storage/frost proofi ng
It is advisable to store the machine in a frost proof place between operations. If this is not possible the machine should be protected in the following way:
1. Disconnect the inlet hose. Remove the lance (pos. 29) and empty it of water.
2. Ensure that the thermostat is set in the blue fi eld, and start the machine, allowing it to run with the spray handle opened until it is empty of water.
3. Place a suction hose in a bucket with 6-8 l (1.5-2 gallons) anti-freeze.
4. Place the spray handle (without spray lance) above the bucket, open the spray handle so that the antifreeze can circulate. Open and close the spray handle a few times.
5. Rem ove the suction hose from the bucket and allow the machine to pump all of the solution back into the anti-freeze container. The anti­freeze can be re-used, but keep in mind that it is slightly diluted with water each time this is done.
Important:
To avoid damage always ensure that the washer, the hoses and the spray lance are unfrozen before restarting. Place the washer and the ac­cessories in a warm environment for some time before starting up.
11.0 Model tag
This machine has the model name, ”CONTRAC­TOR DIESEL”. The model de sig na ti on is printed on a decal positioned on the control panel and on the data plate. The data plate provides the following important information:
1. Model designation
2. Production code (year and week) 3. Serial number
4. Pump pressure
5. Water volume
6. Max pressure
7. Max temperature
8. Manufacturer
45
12.0 Maintenance EN
12.1 Water inlet fi lter
The inlet water connection (pos. 1) contains a fi lter to prevent impurities entering the high­pressure pump. This fi lter must be inspected at regular intervals, and cleaned as required. The fi lter can be removed after removing the quick coupling. NOTE: To avoid serious damage to the rubber gasket, the quick coupling should be tightened only gently.
12.2 Couplings/connectors
To prevent leakage and damage to connectors/ couplings on hoses, spray handle, machine and spray lance, these need to be cleaned occasio­nally and lightly lubricated with oil or grease.
12.3 Oil Change
The oil level must be checked at regular intervals (see section 9.1). The oil should be changed ac­cording to the following guidelines:
1. OIL CHANGE FOR PUMP Change the oil after 1000 hours of operation, or when the oil appears ”milk-white”. Take off the cover of the oil glass (pos. 2). Unscrew the oil drain plug on the bottom of the pump (pos. 3). Drain the oil and then clean the dirt off the drain plug. Screw the plug in and top up the pump with fresh oil through the oil glass. The pump holds approximately 1 quart (1 litre) of zincless hydraulic oil. From Nilfi sk-ALTO the pump is fi lled with Nilfi sk-ALTO Pump Oil 100. When refi lling and changing the oil this or a substitute with the following specifi cations may be used: Zincless Hydraulic Oil ISO no. 100 Viscosity Index (VI) min. 130 Pour Point below -30°C
SLUDGE CONTAINER It is normal for a small amount of oil and water to get past their seals. This oil/ water is collected in a sludge container (pos. 4). Empty the contai­ner before it has fi lled completely. This oil/water mixture must not be re-used in the pump.
2. ENGINE OIL CHANGE
Refer to the Ruggerini engine manual for break­in and normal operating oil change requirements. Carry out fi rst oil change after i0 hours of ope­ration and then every 100 hours. Not less than once every six months, however.
NOTE: Protect the environment by properly disposing of used pump and engine oil.
12.4 Burner fuel fi lter
To prevent foreign material from entering the fuel pump a fi lter (14) is fi tted between the fuel tank and the fuel pump. This fi lter must be changed regularly, the frequency depends on the purity of the fuel. Replacement of the fi lter each year is recommended. See also diagnosis of faults and repair 16.0.
12.5 Descaling
After a period of operation depending on the hardness of the water, scale deposits will begin to accumulate in the heating coil. These deposits will reduce the effect of the water heating system and increase the fuel consumption. The machine should therefore be descaled regularly. If the machine adjusted on maximum water volume will not heat cold water (8°C/47°F) to 70°C (158°F) within three minutes, the burner or coil require servicing or descaling, as follows:
NOTE: Always carry out the descaling according to the instructions supplied with the descaling product:
1. Disconnect the high pressure hose
2. Place an inlet hose in a container of at least 10 l (3 gallon) capacity, with a solution of recognized descaling product (i.e. Nilfi sk-ALTO STONEX), and water in the recommended percentage (not normally over 10% of the descaling product ratio 1:10). Ask your Nilfi sk­ALTO distributor for recommendations.
3. Start the machine.
4. Switch off the machine when the water from the outlet fi tting is colored by the scale rem­ over.
WARNING! The solution can be caustic. Note: Air must in no circumstances get into the sy stem; therefore the container with scale rem over must never be emptied completely.
46
Maintenance EN 13.0 Warranty EN
5. Leave the machine for 20 minutes.
6. Start the machine and pump the used so lu ti on into a container for proper disposal.
7. Immediately connect a fresh water supply and turn it on.
8. Start the machine, let it work for 5-10 minutes, until all the scale remover is out of the sy stem.
9. If necessary, repeat the procedure from in­structions 2 to 8.
12.6 High pressure nozzle care
An obstructed nozzle causes an increase in pump pressure. Immediate correction is required.
1. Stop the machine and dismount the spray lance.
2. Clear the nozzle obstruction with a Nilfi sk­ALTO nozzle tool No. 6401654.
WARNING: This operation must be per-formed
ONLY with the lance removed from the ma­c hi ne.
3. Backfl ush the spray lance with water. Use the spray handle, pressing it towards the nozzle protection cap on the front of the spray lance.
4. If the pressure is still too high, repeat items 1-3, or remove the nozzle from the lance for cleaning.
Nilfi sk-ALTO warrants against defects in the sup­plied product for a period of 12 months from the purchase date subject to the following con dit ions:
- that defects are attributable to material or ma nu fac tu ring fl aws. (Items which require re­placement due to normal wear and tear, abuse or misuse are not included in this limited war­ranty).
- Repairs required due to improperly performed service or repairs, are excluded.
- Repairs required due to the use of non-Nilfi sk­ALTO parts or accessories, are excluded.
- Repairs required by operation of the machine in a manner not prescribed in this Instruction Manual.
The engine warranty is as described by, and in accordance with the practices and policies of Ruggerini Motor Company. See the Ruggerini documents for details.
47
14.0 Troubleshooting EN
Fault Cause Repair The engine fails to start Insuffi cient diesel supply Refi ll diesel tank.
Battery run down Recharge the battery*) Fuse blown Exchange fuse. See section 3.0. The pump is frozen Let the pump thaw.
Working pressure too high Nozzle partly blocked Clean the nozzle. See section 12.6. Working pressure Valve for regulation of Open fully the valve for regulation of
too low water volume is not water.
adjusted to max pressure Turn counterclockwise. Nozzle worn Replace nozzle. Motor speed too low Contact Nilfi sk-ALTO service technician.
Irregular working Air in the pump Repeat the venting procedure. pressure Inlet fi lter/fi lter blocked Clean the fi lter. See section 12.1.
Insuffi cient water supply Change to a water supply with greater from the water works output. If this is not possible; turn the valve for regulation of the water volume clockwise, until the machine works smoothly. In suction mode: Excessive suction head Read section on suction mode (8.4). or excessively hot water Nozzle partly blocked Clean nozzle. See section 12.6.
No working pressure Nozzle blocked Clean nozzle. See section 12.6. No water Check the water connection. Unloader (recycling valve) Allow the machine to thaw. frozen See section 10.0. High pressure hose/ Allow the high pressure hose/ spray lance frozen spray lance to thaw.
The burner does not Insuffi cient fuel supply Refuel. ignite Fuel fi lter blocked Clean the fi lter. See section 12.4
Should faults occur other than those mentioned above, please contact the nearest Nilfi sk-ALTO service organization *) IMPORTANT NOTE: To avoid damage to the electronic systems, the battery connecting cables must be removed when recharging the battery.
15.0 Technical data EN
Model CONTRACTOR DIESEL
Pump pressure, max. bar/psi 180/2610 Water volume at min/max pressure l/min-USgpm 20,5/19 - 5.42/5 Max. temperature of inlet water °C/°F 35/95 Heating power kW/Kcal 115/98.200 Nozzle, spray angle degrees (05) 15/65 Self-priming, max. lift m/ft 5/16.5 Engine Ruggerini MD 151 Rated effect kW/hp 12/16.3 Start system Electric start Battery V/Ah 12/50 Diesel consumption, max. pressure l/h-USgph 3.0-0.79 Fuel consumption at 60°C/140°F 1) l/h-USgph 7.5-1.98 “Jerry-can”, capacity l/Usg 20/5
Sound power level (LWA) of the machine measured in accordance with ISO 3746: 112 dB(A). Sound pressure level (L
1
) Delta t= 52°C/126°F This machine has been manufactured in accordance with the EMC directive 89/336/EEC inclusive of subsequent amendments.
Specifi cations are subject to alterations.
48
) measured in accordance with ISO 11202 [DISTANCE 1m] [FULL LOAD]: 100 dB(A).
PA
http://www.nilfi sk-alto.com
HEAD QUARTER
DENMARK
Nilfi sk-Advance Group Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 Fax: (+45) 4343 7700 E-mail: mail.com@nilfi sk-advance.com
SALES COMPANIES
ARGENTINA
Nilfi sk-Advance srl. Edifi cio Central Park Herrera 1855, Offi ce 604 Ciudad Autónoma de Buenos Aires Tel.: (+54) 11 6091 1571 Fax:(+54) 11 6091 1575
AUSTRALIA
Nilfi sk-ALTO 48 Egerton St. P.O. Box 6046 Silverwater, N.S.W. 2128 Tel.: +61 2 8748 5966 Fax: +61 2 8748 5960 E-mail: info@nilfi skalto.com.au
AUSTRIA
Nilfi sk-Advance GmbH Metzgerstrasse 68 5101 Bergheim bei Salzburg Tel.: 0662 456 400-0 Fax: 0662 456 400-34 E-mail: info.at@nilfi sk-advance.com
BELGIUM
Nilfi sk-ALTO a division of Nilfi sk-Advance n.v-s.a. Riverside Business Park Boulevard Internationalelaan 55 Bâtiment C3/C4 Gebouw Bruxelles 1070 Brussel Tel.: (+32) 2 467 60 40 Fax: (+32) 02 466 61 50 E-mail: info.be@nilfi sk-alto.com
CANADA
Clarke Canada Part of the Nilfi sk-Advance Group 4080-B Sladeview Crescent, Unit 1 Mississauga, Ontario L5L 5Y5 Tel.: (+1) 905 569 0266 Fax: (+1) 905 569 8586
CHILE
Nilfi sk-Advance S.A. San Alfonso 1462 Santiago Tel.:(+56) 2 684 50 00 E-mail: Pablo.noriega@nilfi sk.com
CHINA
Nilfi sk-Advance (Shenzhen) Ltd. Blok 3, Unit 130 1001 Honghua Road Int. Commercial & Trade Center Fuitian Free Trade Zone 518038 Shenzhen Tel.: (+86) 755 8359 7937 Fax: (+86) 755 8359 1063
CZECH REPUBLIC
ALTO Ceská Republika s.r.o. Do Čertous 2658/1 193 00 Praha 9 Tel.: (+420) 24 14 08 419 Fax: (+420) 24 14 08 439 E-mail: info@alto-cz.com
DENMARK
Nilfi sk-Advance A/S Industrivej 1 9560 Hadsund Tel.: +45 7218 2100 Fax: +45 7218 2105 E-mail: salg.dk@nilfi sk-alto.com
Nilfi sk-ALTO Food division Division of Nilfi sk-Advance A/S Blytækkervej 2 9000 Aalborg Tel.: +45 7218 2100 Fax: +45 7218 2099 E-mail: food.division@nilfi sk-alto.dk
6229950 a (01.2009)
FINLAND
Nilfi sk-Advance Oy Ab Piispantilankuja 4 02240 Espoo Tel.: +358 207 890 600 Fax: +358 207 890 601 E-mail: asiakaspalvelu.fi @nilfi sk.com
FRANCE
Nilfi sk-ALTO ALTO France SAS
Aéroparc 1
19 rue Icare 67960 Entzheim Tel.: (+33) 3 88 28 84 00 Fax: (+33) 3 88 30 05 00 E-mail: info.fr@nilfi sk-alto.com
GERMANY
Nilfi sk-ALTO Division of Nilfi sk Advance Guido-Oberdorfer-Str. 10 89287 Bellenberg Tel.: (+49) (0) 180 5 37 37 37 E-mail: info.de@nilfi sk-alto.com
GREECE
Nilfi sk-Advance SA 8, Thoukididou str. 164 52 Argiroupolis Tel.: +30 210 96 33443 Fax: +30 210 96 52187 E-mail: nilfi sk-advance@clean.gr
HOLLAND
Nilfi sk-ALTO Division of Nilfi sk-Advance BV Camerastraat 9 3322 BB Almere Tel.: (+31) 36 5460 760 Fax: (+31) 36 5460 761 E-mail: info.nl@nilfi sk-alto.com
HONG KONG
Nilfi sk-Advance Ltd. 2001 HK Worsted Mills Ind’l Bldg. 31-39 Wo Tong Tsui St. Kwai Chung Tel.: (+852) 2427 5951 Fax: (+852) 2487 5828
HUNGARY
Nilfi sk-Advance Kereskedelmi Kft. II. Rákóczi Ferenc út 10 2310 Szigetszentmiklos-Lakihegy Tel: (+36) 24475 550 Fax: (+36) 24475 551 E-mail: info@nilfi sk-advance.hu
INDIA
Nilfi sk-Advance India Limited 349, Business Point, No 201,2nd fl oor, above Popular Car World, Western Express Highway, Andheri ( East), Mumbai - 400 069 Tel: (+91) 22 321 74592
ITALY
Nilfi sk-ALTO Divisione di Nilfi sk-Advance A/S Località Novella Terza 26862 Guardamiglio (LO) E-mail: d.puglia@nilfi sk-advance.it
JAPAN
Nilfi sk-Advance Inc. 1-6-6 Kita-shinyokohama, Kouhoku-ku Yokohama, 223-0059 Tel.: (+81) 45 548 2571 Fax: (+81) 45 548 2541
MALAYSIA
Nillfi sk-Advance Sdn Bhd Sd 14, Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Tel.: (+60) 3 603 6275 3120 Fax: (+60) 3 603 6274 6318
MEXICO
Nilfi sk-Advance de Mexico, S. de R.L. de C.V. Prol. Paseo de la Reforma 61, 6-A2 Col. Paseo de las Lomas 01330 Mexico, D.F. Tel: +52 55 2591 1002 (switchboard) Fax: +52 55 2591 1002 ext. 229 E-mail: info@advance-mx.com
NORWAY
Nilfi sk-Advance AS Bjørnerudveien 24 1266 Oslo Tel.: (+47) 22 75 17 70 Fax: (+47) 22 75 17 71 E-mail: info.no@nilfi sk-alto.com
POLAND
Nilfi sk-Advance Sp. Z.O.O. 05-800 Pruszków ul. 3-go MAJA 8 Tel.: +48 22 738 37 50 Fax: +48 22 738 37 51 E-mail: info@nilfi sk-alto.pl
PORTUGAL
Nilfi sk-ALTO Division of Nilfi sk-Advance Lda. Sintra Business Park Zona Industrial Da Abrunheira Edifi cio 1, 1° A P2710-089 Sintra Tel.: +35 808 200 537 Fax: +35 121 911 2679 E-mail: mkt@nilfi sk-advance.es
RUSSIA
Нилфиск-Эдванс 127015 Москва
Вятская ул. 27, стр. 7 Россия
Tel.: (+7) 495 783 96 02 Fax: (+7) 495 783 96 03 E-mail: info@nilfi sk.ru
SINGAPORE
Nilfi sk-Advance Pte. Ltd. Nilfi sk-ALTO Division 40 Loyang Drive Singapore 508961 Tel.: (+65) 6 759 9100 Fax: (+65) 6 759 9133 E-mail: sales@nilfi sk-advance.com.sg
SPAIN
Nilfi sk-ALTO Division of Nilfi sk-Advance S.A. Torre D’Ara Paseo del Rengle, 5 Pl. 10 08302 Mataró Tel.: (+3) 4 902 200 201 Fax: (+3) 4 93 757 8020 E-mail: mkt.es@nilfi sk-alto.com
SWEDEN
ALTO Sverige AB Member of Nilfi sk-Advance Group Aminogatan 18, Box 4029 431 04 Mölndal Tel.: (+46) 31 706 73 00 Fax: (+46) 31 706 73 40 E-mail: info.se@nilfi sk-alto.com
TAIWAN
Nilfi sk-Advance Taiwan Branch No. 5, Wan Fang Road Taipei Tel.: (+886) 227 002 268 Fax: (+886) 227 840 843
THAILAND
Nilfi sk-Advance Co. Ltd. 89 Soi Chokechai-Ruammitr Viphavadee-Rangsit Road Ladyao, Jatuchak, Bangkok 10900 Tel.: (+66) 2 275 5630 Fax: (+66) 2 691 4079
TURKEY
Nilfi sk-Advance Profesional Temizlik Ekipmanlari Tic. A/S. Necla Cad. NI.: 48 Yenisahra / Kadiköy Istanbul Tel.: (+90) 216 470 08 - 60 E-mail: info.tr@nilfi sk-advance.com
UNITED KINGDOM
Nilfi sk-ALTO Division of Nilfi sk-Advance Ltd. Bowerbank Way Gilwilly Industrial Estate, Penrith Cumbria CA11 9BQ Tel.: (+44) 1 768 86 89 95 Fax: (+44) 1 768 86 47 13 E-mail: sales.uk@nilfi sk-alto.com
USA
Nilfi sk-Advance Inc. 14600 21st Avenue North Plymouth, MN 55447-3408 Tel.: (+1) 763 745 3500
Fax: (+1) 763 745 3718 E-mail: info@advance-us.com
VIETNAM
Nilfi sk-Advance Representative Offi ce No. 51 Doc Ngu Str. Ba Dinh Dist. Hanoi Tel.: (+84) 4 761 5642 Fax: (+84) 4 761 5643
E-mail: nilfi sk@vnn.vn
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