Nilfisk BR1100S User Manual

7/10 revised 6/11 FORM NO. 56041978

A-English B-Türkçe

Instructions for Use Original Instructions Kullanim Talimatlari

Models: 56413006(BR1100S), 56413007(BR1100S C / w/sweep system) 56413010(BR1300S), 56413011(BR1300S C / w/sweep system)

BR1100S, BR1300S INSTRUCTIONS FOR USE

A-2 / ENGLISH

TABLE OF CONTENTS

page

Introduction ........................................................................................... A-2

Cautions and Warnings ........................................................................A-3

Know Your Machine .....................................................................A-4 – A-5

Control Panel ........................................................................................ A-6

Prepare the Machine for Use

Install the Batteries ............................................................................... A-7

Install the Brushes .......................................................................A-8 – A-9

Fill the Solution Tank ..........................................................................A-10

Squeegee Installation ......................................................................... A-11

Detergent System ....................................................................A-12 – A-13

Operating the Machine ............................................................A-14 – A-15

Scrubbing ................................................................................A-14 – A-15

Wet Vacuuming .......................................................................A-14 – A-15

After Use .............................................................................................A-16

Maintenance Schedule ....................................................................... A-16

Lubricating the Machine ..........................................................A-16 – A-17

Charging the Batteries ........................................................................ A-18

Check the Battery Water Level ........................................................... A-18

Squeegee Maintenance ......................................................................A-19

Squeegee Adjustment ........................................................................ A-19

Side Skirt Maintenance ............................................................A-20 – A-21

Side Broom Maintenance ...................................................................A-22

Troubleshooting .................................................................................. A-23

Technical Speciﬁ cations .....................................................................A-24

INTRODUCTION

This manual will help you get the most from your Nilﬁ sk Rider Scrubber. Read it thoroughly before operating the machine.

Note: Bold numbers in parentheses indicate an item illustrated on pages A-4 – A-6.

This product is intended for commercial use only.

PARTS AND SERVICE

Repairs, when required, should be performed by your Authorized Nilﬁ sk Service Center, who employs factory trained service personnel, and maintains an inventory of Nilﬁ sk original replacement parts and accessories.

Call the NILFISK DEALER named below for repair parts or service. Please specify the Model and Serial Number when discussing your machine.

MODIFICATIONS

Modiﬁ cations and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user without prior written approval from Nilﬁ sk-Advance Inc. Unapproved modiﬁ cations will void the machine warranty and make the customer liable for any resulting accidents.

NAME PLATE

The Model Number and Serial Number of your machine are shown on the Nameplate on the machine. This information is needed when ordering repair parts for the machine. Use the space below to note the Model Number and Serial Number of your machine for future reference.

MODEL NUMBER _______________________________________________________

SERIAL NUMBER ______________________________________________________

UNCRATE THE MACHINE

When the machine is delivered, carefully inspect the shipping packaging and the machine for damage. If damage is evident, save the shipping carton (if applicable) so that it can be inspected. Contact the Nilﬁ sk Customer Service Department immediately to ﬁ le a freight damage claim. Refer to the unpacking instruction sheet included with the machine to remove the machine from the pallet.

A-2 - FORM NO. 56041978 - BR1100S / BR1300S

revised 6/11

ENGLISH / A-3

CAUTIONS AND WARNINGS SYMBOLS

Nilﬁ sk uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property.

DANGER!

Is used to warn of immediate hazards that will cause severe personal injury or death.

WARNING!

Is used to call attention to a situation that could cause severe personal injury.

CAUTION!

Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property.

Read all instructions before using.

GENERAL SAFETY INSTRUCTIONS

Speciﬁ c Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm.

WARNING!

• This machine shall be used only by properly trained and authorized persons.

• While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills. Clean only

while ascending (driving up) the ramp.

• Keep sparks, ﬂ ame and smoking materials away from batteries. Explosive gases are vented during normal operation.

• Charging the batteries produces highly explosive hydrogen gas. Charge batteries only in well-ventilated areas, away from open

ﬂ ame. Do not smoke while charging the batteries.

• Remove all jewelry when working near electrical components.

• Turn the key switch off (O) and disconnect the batteries before servicing electrical components.

• Never work under a machine without safety blocks or stands to support the machine.

• Do not dispense ﬂ ammable cleaning agents, operate the machine on or near these agents, or operate in areas where ﬂ ammable

liquids exist.

• Do not clean this machine with a pressure washer.

• Only use the brushes provided with the appliance or those speciﬁ ed in the instruction manual. The use of other brushes may

impair safety.

CAUTION!

• This machine is not approved for use on public paths or roads.

• This machine is not suitable for picking up hazardous dust.

• Do not use scariﬁ er discs and grinding stones. Nilﬁ sk will not be held responsible for any damage to ﬂ oor surfaces caused by

scariﬁ ers or grinding stones (can also cause damage to the brush drive system).

• When operating this machine, ensure that third parties, particularly children, are not endangered.

• Before performing any service function, carefully read all instructions pertaining to that function.

• Do not leave the machine unattended without ﬁ rst turning the key switch off (O), removing the key and applying the parking

brake.

• Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.

• Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.

• Use caution when moving this machine in below freezing temperature conditions. Any water in the solution, recovery or

detergent tanks or in the hose lines could freeze, causing damage to valves and ﬁ ttings. Flush with windshield washer ﬂ uid.

• The batteries must be removed from the machine before the machine is scrapped. The disposal of the batteries should be

safely done in accordance with your local environmental regulations.

• Do not use on surfaces having a gradient exceeding that marked on the machine.

• All doors and covers are to be positioned as indicated in the instruction manual before using the machine.

SAVE THESE INSTRUCTIONS

FORM NO. 56041978 - BR1100S / BR1300S - A-3

A-4 / ENGLISH

KNOW YOUR MACHINE

As you read this manual, you will occasionally run across a bold number or letter in parentheses - example: (2). These numbers refer to an item shown on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text. NOTE: Refer to the service manual for detailed explanations of each item illustrated on the next 3 pages.

1 Recovery Tank Cover 2 Solution Tank Fill Cover 3 Operator’s Seat 4 Solution Tank Drain Hose 5 Steering Wheel Tilt Adjust Knob 6 Brake Pedal / Parking Brake 7 Solution Shut off Valve 8 Drive Pedal, Directional/Speed 9 Hopper (cylindrical models only) 10 Drive and Steer Wheel 11 Emergency Stop Switch / Battery Disconnect 12 Scrub Deck 13 Rear Wheel 14 Battery Compartment (under recovery tank)

A-4 - FORM NO. 56041978 - BR1100S / BR1300S

revised 6/11

KNOW YOUR MACHINE

15 Recovery Tank Shutoff Float 16 Vacuum Motor Filter Housing 17 Squeegee Assembly 18 Solution Filter 19 Recovery Tank Drain Hose 20 Machine Battery Connector 21 Control Panel 22 Squeegee Tilt Adjust Knob 23 Operator Seat Adjustment Lever 24 Control Circuit Breaker 25 Auxiliary Circuit Breaker 26 Side Broom Motor Circuit Breaker 27 Side Access Panel 28 Squeegee Height Adjust Knob 29 Detergent Cartridge (EcoFlex models only) 30 Tie Down Locations

ENGLISH / A-5

revised 6/11

FORM NO. 56041978 - BR1100S / BR1300S - A-5

A-6 / ENGLISH

CONTROL PANEL

A Key Switch B Traction Control Switch C Side Broom Switch (cylindrical models only) D Scrub ON / Scrub Mode Select E Scrub OFF F Solution Switch G EcoFlex H Horn I Vacuum / Wand Switch J Detergent System (EcoFlex models only) K Display

K1 Solution Flow Indicator K2 Fault Indicator K3 Hour Meter K4 Detergent Indicator (if so equipped) K5 Battery Indicator K6 Scrub Pressure Indicator K7 Recovery Tank FULL Indicator K8 Battery Low Indicator K9 Detergent Percentage Indicator

L Scrub Speed Switch

™

Switch

0.2

K4 K5

0.3%

Flow Flow Flow Regular Heavy Extreme Rate 1 Rate 2 Rate 3 Scrub Scrub Scrub

(regular scrub) (heavy scrub) (extreme scrub) (press 1 time) (press 2 times) (press 3 times)

A-6 - FORM NO. 56041978 - BR1100S / BR1300S

ENGLISH / A-7

INSTALL THE BATTERIES

WARNING!

Use extreme caution when working with batteries. Sulfuric acid in batteries can cause severe injury if allowed to contact the skin or eyes. Explosive hydrogen gas is vented from the batteries through openings in the battery caps. This gas can be ignited by any electrical arc, spark or ﬂ ame. Do not install any lead-acid battery in a sealed container or enclosure. Hydrogen gas from overcharging must be allowed to escape.

When Servicing Batteries... * Remove all jewelry * Do not smoke * Wear safety glasses, rubber gloves and a rubber apron * Work in a well-ventilated area * Do not allow tools to touch more than one battery terminal at a time

* ALWAYS disconnect the negative (ground) cable ﬁ rst when replacing batteries to prevent sparks. * ALWAYS connect the negative cable last when installing batteries.

CAUTION!

Electrical components in this machine can be severely damaged if the batteries are not installed and connected properly. Batteries should be installed by Nilﬁ sk or by a qualiﬁ ed electrician.

1 Remove the batteries from their shipping crate and carefully inspect them for cracks or other damage. If damage is evident, contact the carrier that delivered

them or the battery manufacturer to ﬁ le a damage claim.

2 Turn the Master Key Switch (A) OFF and remove the key. 3 Remove the recovery tank from the machine. NOTE: Disconnect the tether and the vacuum motor wiring and lift the tank straight up and off the machine. 4 Your machine comes from the factory with enough battery cables to install six 6 volt batteries. Using at least (2) people and an appropriate lifting strap,

carefully lift the batteries into the battery compartment and arrange them exactly as shown in FIGURE 1. Secure the batteries as close to the front of the

machine as possible. If installing a mono-block battery use an overhead hoist. 5 Install the battery cables as shown. Position the cables so the battery caps can be easily removed for battery service. 6 Carefully tighten the nut in each battery terminal until the terminal will not turn. Do not over-tighten the terminals, or they will be very difﬁ cult to remove for

future service. 7 Coat the terminals with spray-on battery terminal coating (available at most auto parts stores). 8 Put one of the black rubber boots over each of the terminals and connect the Battery Pack Connector (20).

FIGURE 1

FORM NO. 56041978 - BR1100S / BR1300S - A-7

A-8 / ENGLISH

INSTALL THE BRUSHES (DISC SYSTEM)

CAUTION!

Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.

1 Make sure the Scrub Deck is in the RAISED position. Make sure the Key Switch (A) is off (O). 2 See Figure 2. Remove both side skirt assemblies. NOTE: The skirts are held in place by two large Knobs (AA). Loosen these knobs and slide the Skirt

Assemblies (BB) off of the Scrub Deck.

3 To mount the Brushes (CC) (or pad holders) align the Lugs (DD) on the brush with the holes on the mounting plate and turn to lock in place (turn the outside

edge of brush towards the front of machine as shown (EE)).

FIGURE 2

A-8 - FORM NO. 56041978 - BR1100S / BR1300S

ENGLISH / A-9

INSTALL THE BRUSHES (CYLINDRICAL SYSTEM)

CAUTION!

Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.

1 Make sure the Scrub Deck is in the RAISED position. Make sure the Key Switch (A) is off (O). 2 See Figure 3. Remove both side skirt assemblies. NOTE: The skirts are held in place by two large Knobs (AA). Loosen these knobs, slide the Skirt

Assemblies (BB) forward slightly and then off of the Scrub Deck. 3 Loosen the Black Knobs (CC) on top of the Idler Assemblies (DD) until they drop down far enough to disengage from the Notches (EE) and remove. 4 Slide the brush into the housing, lift slightly, push and turn until it seats. Re-install the Idler Assemblies (DD) and Skirt Assemblies (BB).

FIGURE 3

FORM NO. 56041978 - BR1100S / BR1300S - A-9

A-10 / ENGLISH

FILLING THE SOLUTION TANK

See Figure 4. Fill the solution tank with a maximum of 70 gallons (264 Liters) of cleaning solution. Do not ﬁ ll the solution tank above 7.5 cm (3 inches) from the

bottom of the Solution Fill (2). The solution should be a mixture of water and the proper cleaning chemical for the job. Always follow the dilution instructions on the chemical container label. NOTE:

system can be used. When using the detergent dispensing do not mix detergent in the tank, plain water should be used.

EcoFlex machines can either be used conventionally with detergent mixed in the tank or the detergent dispensing

CAUTION!

Use only low-foaming, non-ﬂ ammable liquid detergents intended for machine application. Water temperature should not exceed 130 degrees fahrenheit (54.4 degrees celsius)

FIGURE 4

A-10 - FORM NO. 56041978 - BR1100S / BR1300S

ENGLISH / A-11

SQUEEGEE INSTALLATION

1 See Figure 5. Slide the Squeegee Assembly (17) onto the squeegee mount bracket and tighten the Squeegee Mount Thumb Nuts (AA). 2 Connect the Recovery Hose (BB) to the squeegee inlet using Hose Clamp (CC). 3 Lower the squeegee, move the machine ahead slightly and adjust the squeegee tilt and height using the Squeegee Tilt Adjust Knob (22) and Squeegee

Height Adjust Knobs (28) so that the rear squeegee blade touches the ﬂ oor evenly across its entire width and is bent over slightly as shown in the squeegee

cross section.

FIGURE 5

FORM NO. 56041978 - BR1100S / BR1300S - A-11

A-12 / ENGLISH

DETERGENT SYSTEM PREPARATION AND USE (ECOFLEX MODELS ONLY)

COMMON INSTRUCTIONS:

Pressing and releasing the Detergent Switch (J) while the solution system is active will cause the detergent system to alternately turn on and off. The system should be purged of previous detergent when switching to a different detergent. SERVICE NOTE: Move machine over ﬂ oor drain before purging because a small amount of detergent will be dispensed in the process.

To Purge When Changing Chemicals:

1 Disconnect and remove the detergent cartridge. 2 Turn the Key Switch (A) ON. Press and hold the Solution Switch (F) and the Detergent Switch (J) down for 3 seconds. NOTE: Once activated the purge

process takes 10 seconds. See illustration on next page for Detergent System indicators. Normally one purge cycle is adequate to purge the system.

To Purge Weekly:

1 Disconnect and remove the detergent cartridge. Install and connect a Cartridge ﬁ lled with clean water. 2 Turn the Key Switch (A) ON. Press and hold Solution Switch (F) and the Detergent Switch (J) down for 3 seconds. NOTE: Once activated the purge

process takes 10 seconds. See illustration on next page for Detergent System indicators. Normally one purge cycle is adequate to purge the system.

Detergent Percentage:

1 The detergent percentage default is 0.25%. To change the percentage, the detergent system must be OFF, then press and hold the Detergent ON/OFF

Switch (J) for 2 seconds. The detergent indicator will ﬂ ash and each press of the switch will cycle through the available percentages (3%, 2%, 1.5%, 1%,

0.8%, 0.66%, 0.5%, 0.4%, 0.3%., 0.25%). Once the desired percentage is displayed on the screen (K9), stop and it will lock in after 5 seconds.

CARTRIDGE INSTRUCTIONS: The Detergent Cartridge (29) is located behind the Side Access Panel (27). Fill the detergent cartridge with a maximum of 2.2 gallons (8.32 Liters) of detergent. SERVICE NOTE: Remove the detergent cartridge from the detergent box prior to ﬁ lling to avoid spilling detergent on the machine.

It is recommended that a separate cartridge be used for each detergent you plan to use. The detergent cartridges have a white decal on them so you can write the detergent name on each cartridge to avoid mixing them up. The system should be purged of previous detergent when switching to a different detergent. When installing a new cartridge, remove the Cap (AA) and place the cartridge in the detergent box. Install the Dry Break Cap (BB) and detergent hose as shown.

FIGURE 6

A-12 - FORM NO. 56041978 - BR1100S / BR1300S

DETERGENT SYSTEM PREPARATION AND USE (ECOFLEX MODELS ONLY)

FIGURE 7

PURGE

Press (J) & (F) for 3 seconds to purge.

ENGLISH / A-13

FORM NO. 56041978 - BR1100S / BR1300S - A-13

A-14 / ENGLISH

OPERATING THE MACHINE

WARNING!

Be sure you understand the operator controls and their functions. While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills. Clean only while ascending (driving up) the ramp.

To Scrub...

Follow the instructions in preparing the machine for use section of this manual.

1 See Figure 8. While seated on the machine, adjust the seat and steering wheel to a comfortable operating position using the adjustment controls (23) and (5). 2 Turn the Master Key Switch (A) ON (I). This will display the control panel indicator lights. Reference the Battery Condition Indicator (K5) and Hour Meter (K3) before proceeding. 3 Release the Parking Brake (6). To transport the machine to the work area, apply even pressure with your foot on the front of the Drive Pedal (8) to go forward or the rear of the

pedal for reverse. Vary the pressure on the foot pedal to obtain the desired speed.

4 Press the Solution Switch (F) and hold for 5 seconds to pre-wet the ﬂ oor. NOTE: This will help prevent scarring of the ﬂ oor surface when starting to scrub with dry brushes. This

must be done prior to pressing the Scrub ON Switch (D).

5 Press the Scrub ON Switch (D) once for Regular Scrub, twice for Heavy Scrub or three times for Extreme Scrub mode. Both the solution ﬂ ow and detergent (EcoFlex models)

ﬂ ow have 3 presets that coincide with the 3 scrub modes (see Control Panel). NOTE: There is a solution ﬂ ow rate override function if you wish to increase solution ﬂ ow without increasing scrub pressure. Hold the Solution Switch (F) for 3 seconds (solution indicator will start ﬂ ashing) and then let go. You then have 3 seconds to set a different ﬂ ow rate by simply pressing the Solution Switch (F) repeatedly until the Solution Flow Indicator (K1) shows the rate you desire (1-5 / see Control Panel). Any subsequent scrub pressure adjustments will reset the solution ﬂ ow rate to default. NOTE: The scrub, solution, vacuum, detergent (EcoFlex models) and side broom (cylindrical models) systems are automatically enabled when the Scrub ON Switch (D) is pressed. Any individual system can be turned OFF or back ON by simply pressing its switch at any time during scrubbing.

6 When the Scrub ON Switch (D) is selected, the brushes, squeegee and side brooms (cylindrical models) are automatically lowered to the ﬂ oor. The scrub, solution, vacuum,

detergent (EcoFlex models) and side broom (cylindrical models) systems all start when the Drive Pedal (8) is activated. NOTE: When operating the machine in reverse the squeegee automatically raises.

7 Begin scrubbing by driving the machine forward in a straight line at a normal walking speed and overlap each path by 2-3 inches (50-75 mm). Adjust the machine speed and

solution ﬂ ow when necessary according to the condition of the ﬂ oor.

NOTE: The maximum scrub speed can be increased by pressing the Scrub Speed Switch (L). The normal max scrub speed is 80% of transport speed. Pressing this switch

increases it to 100% of transport speed.

If scrubbing on a smooth ﬂ oor surface or double-scrubbing turning on the Traction Control™ button (B) regulates the drive wheel torque providing increased control and

enhanced traction on the ﬂ oor.

The side broom height can be adjusted. See the “Side Broom Maintenance” section of this manual.

CAUTION!

To avoid damaging the ﬂ oor, keep the machine moving while the brushes are turning.

8 When scrubbing, check behind the machine occasionally to see that all of the waste water is being picked up. If there is water trailing the machine, you may be dispensing too

much solution, the recovery tank may be full, or the squeegee tool may require adjustment.

9 The machine defaults to the EcoFlex cleaning mode (EcoFlex Switch Indicator is lit) conserving solution and detergent. Press the EcoFlex Switch (G) to override the EcoFlex

cleaning mode and temporarily increase scrub pressure, solution ﬂ ow and the detergent percentage. This will cause the indicator to ﬂ ash for one minute, solution ﬂ ow rate will increase to the next level, scrub pressure will increase to the next level and the detergent percentage will increase to the next larger percentage.

10 For extremely dirty ﬂ oors, a one-pass scrubbing operation may not be satisfactory and a “double-scrub” operation may be required. This operation is the same as a one-pass

scrubbing except on the ﬁ rst pass the squeegee is in the up position (press the Vacuum/Wand Switch (I) to raise the squeegee). This allows the cleaning solution to remain on the ﬂ oor to work longer. The ﬁ nal pass is made over the same area, with the squeegee lowered to pick up the accumulated solution.

11 The recovery tank has a shut-off ﬂ oat (15) that causes ALL systems to turn OFF except the drive system when the recovery tank is full. When this ﬂ oat is activated, the recovery

tank must be emptied. The machine will not pick up water or scrub with the ﬂ oat activated.

NOTE: All other indicators vanish and a “Recovery Tank FULL” Indicator (K7) appears on the Display Panel when the ﬂ oat is activated. If the control repeatedly gives a full

indication when the tank is not full, the automatic shut-off feature can be disabled, have a qualiﬁ ed service technician refer to the service manual to perform this function.

12 When the operator wants to stop scrubbing or the recovery tank is full, press the Scrub OFF Switch (E) once. This will automatically stop the scrub brushes and solution ﬂ ow and

the scrub deck will raise up. The squeegee will raise up after a brief delay and the vacuum will stop after a brief delay (this is to allow any remaining water to be picked up without turning the vacuum back on).

13 Drive the machine to a designated waste water “DISPOSAL SITE” and empty the recovery tank. To empty, pull the Drain Hose (19) from its rear storage area, then remove the

plug (hold the end of the hose above the water level in the tank to avoid sudden, uncontrolled ﬂ ow of waste water). Reﬁ ll the solution tank and continue scrubbing.

NOTE: Make sure the Recovery Tank Cover (1) and the Recovery Tank Drain Hose (19) cap are properly seated or the machine will not pick-up water correctly. When the batteries require recharging the Battery LOW Indicator (K8) will come on, the scrub brushes and solution ﬂ ow will stop and the scrub deck will raise up. The squeegee will

raise up after a brief delay and the vacuum will stop after a brief delay. Transport the machine to a service area and recharge the batteries according to the instructions in the Battery section of this manual.

WET VACUUMING

Steps to follow in ﬁ tting the machine with optional attachments for wet vacuuming.

1 Disconnect the recovery hose from the squeegee (17). Connect the coupler and hose from the wand kit to the recovery hose. 2 Attach suitable wet pick-up tools to the hose. (An optional Wand Kit PN56413687 is available from Nilﬁ sk). 3 Turn the Master Key Switch (A) ON and press the Vacuum/Wand Switch (I). The vacuum motor and the pump will run continuously until the switch is pressed again to turn it

OFF. NOTE: The “Recovery Tank FULL” indicator is disabled when the wand mode is activated. The ﬂ oat will stop the ﬂ ow into the recovery tank.

SERVICE NOTE: Refer to the service manual for detailed functional descriptions of all controls and optional programmability.

A-14 - FORM NO. 56041978 - BR1100S / BR1300S

OPERATING THE MACHINE

FIGURE 8

ENGLISH / A-15

FORM NO. 56041978 - BR1100S / BR1300S - A-15

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