NILFISK 530 KING User Manual

12129200. 12149200. Replacement with the new 1200W motor kit A-0.6.5.
1

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES

Instruction No. 82129400/00-08

To be performed by a skilled
or instructed person only !

Disconnect the vacuum cleaner
from the power supply before
starting the work!

! Models with bag-full indicator:
Open the dust cover until it stops
and continue with a little pressure
by hand until it slides free of the
hinges.
Models with no bag-full indicator:
Open the dust cover and lift it out
of the hinges.
Remove filter with dust bag.
Remove the dust bag holder by
pressing bottom clip and ease the
holder out of the bottom. This
releases the hook at the container
wall.

@ To separate the top and bottom
housing and avoid scratches on
the parts, place tool no. 22361400
under the buffer.

Follow instruction 82361500

Remove the strap (12) by hand.
Lift up the buffer and remove the
top housing.

# Free the cord with plug from
the terminal box in the top housing
by using a Pozi screwdriver no. 2
or in old models press it out by
hand.

Remove the cord reel and lock the
cord to the reel. Remove internal
wires and release the on/off switch
by pressing a screwdriver under it.
Remove the motor housing with
four screws by a Pozi screwdriver
no. 2.

Replace the motor unit with the
new complete motor housing
included the thermal switch and
connect wires as described.

Refit in reverse order. Press the
buffer back in place by hand after
mounting the strap around the
housings.

WE

Q

12

659643

View with existing motor housing removed.

New motor
housing
to be
mounted
under exist­ing motor
housing

Top view

New cord
reel shown

Capacitor
with foam

Flex

Existing
motor housing

Note 1

Note 1:

O-ring to be mounted only when
existing motor housing is for two
speed regulation with four grooves.

On/off switch

12129200. 12149200. Replacement with the new 1200W motor kit A-0.6.5.
2

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES

Instruction No. 82129400/00-11

Diagram for GM 200/300/400
series with one speed

118408xx

11842200

NL

= RFI capacitor

= Thermo switch

= Resistor

Remove and scrap these when
your are installing a new motor
unit on a GM 200 / 300

81859300

81842700

81842800

81842900

81841900

22186000. Replacement with the new 1200W motor kit A-0.6.5.
and two speed PCB 3

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES

Instruction No. 82187100/00-08

To be performed by a skilled
or instructed person only !

Disconnect the vacuum cleaner
from the power supply before
starting the work!

! Models with bag-full indicator:
Open the dust cover until it stops
and continue with a little pressure
by hand until it slides free of the
hinges.
Models with no bag-full indicator:
Open the dust cover and lift it out
of the hinges.
Remove filter with dust bag.
Remove the dust bag holder by
pressing bottom clip and ease the
holder out of the bottom. This
releases the hook at the container
wall.

@ To separate the top and bottom
housing and avoid scratches on
the parts, place tool no. 22361400
under the buffer.

Follow instruction 82361500

Remove the strap (12) by hand.
Lift up the buffer and remove the
top housing.

# Free the cord with plug from
the terminal box in the top hous­ing by using a Pozi screwdriver
no. 2 or in old models press. it
out by hand.

Remove the cord reel and lock
the cord to the reel. Remove
internal wires and release the
on/off switch by pressing a
screwdriver under it.
Replace the motor unit with the
new complete motor housing
included the thermal switch and
connect wires as described.
Remove and replace the new
two-speed PCB and connect
wires.

Refit in reverse order. Press the
buffer back in place by hand
after mounting the strap around
the housings.

WE

Q

12

659643

View with existing motor housing removed.

New motor
housing
to be
mounted
under exist­ing motor
housing

Top view

New cord
reel shown

Capacitor
with foam

Flex

Existing
motor housing

Note 1

Note 1:

Internal blue wire to be turned up
and locked by a strap. (Only two
speed version).

Note 2:

O-ring to be mounted only when
existing motor housing is for two
speed regulation with four grooves.

On/off switch

Two speed switch

22186000. Replacement with the new 1200W motor kit A-0.6.5.

and two speed PCB 4

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES

Instruction No. 82187100/00-08

= RFI capacitor

= Thermo switch

= Resistor

Diagram for GM 210, GM 320,
GM 325 and GM 330 with two
speed regulation PCB for
1200W motor

81842201

31965001

C1

R1

T1

D2

D1

R2

C2

118408 xx

Note 1

118408XX. Replacement of the cable reel A-0.6.5.
223526XX. Replacement of the cable reel, King 500 Series 5

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 82186900/00-09

To be performed by a skilled
or instructed person only !

Disconnect the vacuum cleaner
from the power supply before
starting the work!

! Models with bag-full indicator:
Open the dust cover until it stops
and continue with a little pressure
by hand until it slides free of the
hinges. Models with no bag-full
indicator: Open the dust cover and
lift it out of the hinges.
Remove filter with dust bag.
Remove the dust bag holder by
pressing bottom clip and ease the
holder out of the bottom. This
releases the hook at the container
wall.

@ To separate the top and bottom
housing and avoid scratches on
the parts, place tool no. 22361400
under the buffer.

Follow instruction 82361500

Remove the strap (12) by hand.
Lift up the buffer and remove the
top housing.

# Free the cord with plug from
the terminal box in the top
housing by using a Pozi
screwdriver no. 2 or in old
models press it out by hand.

Remove and replace the cable
reel with the internal wires.

The cable reel spring is pre­tightened and this should not be
changed so as to avoid damage.
Do not unwind the cable and do
not tighten the cable additionally.

Note:

Wire to be wrapped around the
post to reduce wire slack before
mounting cable reel.

It is necessary to replace the
cord reel button.

Open the accessory cover until it
stops and continue with a little
pressure by hand until it slides free
of the hinges and remove it.

$ Push down the cable release
button (a) and press by hand the
dust cover button sideways (b)
to release it, and lift it up (c).

% Release and remove the side
pivots (2) with a pair of pliers (5).
To remove the cable reel button
(3) and/or the on/off button (4),
press the two snaps on the but­ton (d) to release it from the top
housing & lift it away after turn­ing it 30 degrees.

Refit in reverse order.
Press the buffer back in place
by hand after mounting the strap
around the housings.

Testing the cable reel.

Draw the cable out completely
and rewind it by pressing the
button on top of the machine.

WE

Q

12

3

1

4

5

2

2

a

b

c

R

T

d

d

659643

Top view King 500 Series

One Speed

T

op view GM 200/300/400 Series

Two Speed

Capacitor
with foam

Capacitor
with foam

New cord
reel shown

New cord
reel shown

Flex

Existing
motor housing

On/off switch

Two speed switch

118408XX. Replacement of the cable reel A-0.6.5.
223526XX. Replacement of the cable reel, King 500 Series 6

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 82186900/00-09

Note 1

C1

R1

T1

D2

D1

R2

C2

Diagram for
one speed models

Diagram for
two speed models

NL

= RFI capacitor

= Thermo switch

= Resistor

Top view

Note 1:

Internal blue wire to be turned up
and locked by a strap. (Only two
speed version).

Note 2:
ONLY GM200/300/400 SERIES

O-ring to be mounted only when
existing motor housing is for two
speed regulation with four grooves.

659643

659643

On/off

Insulated terminal

Capacitor
with foam

New cord
reel shown

On/off

Insulated
terminal

On/off parking

Wrapping around post

22147600/01. Parking clip A-0.6.5.

7

Assembling of parking clip
to the tube

➀ Mount ring on the tube.
➁ Press bush up on the straight tube until it clicks into

the groove marked 0 (the second groove on the tele­scopic tube). If no click during mounting on the tube,
position the bush as shown to fit to the groove.

➂ Mount the ring on the top of the brush and lock it by

turning it counterclockwise.

➃ To mount parking clip to bush, press hard by hand to

snap it into position.

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 72147700/00-08

-1

0

-1

-1

0

-1

-1

0

-1

0

-1

0

-1

R

Q

W

E

22147600/01. Parking clip A-0.6.5.

8

Parking of tube with nozzle

➀ Pull the plug free of the cable reel groove.

Turn nozzle to position foot-plate away from the
machine to avoid scratches on the surface and press
the parking clip-pin mounted to the tube into the hole
inside the cable reel groove.

➁ No parking, when plug is in the cable reel groove.

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 72147700/00-08

!

@

31965001. Replacement with the two speed PCB for 1200W motor. A-0.6.5.

22365700. Replacement of the on/off switch 9

22354400. Replacement of the on/off switch for parking

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 82185900/00-11

To be performed by a skilled
or instructed person only !

Disconnect the vacuum cleaner
from the power supply before
starting the work!

1) Models with bag-full indicator:
Open the dust cover until it stops
and continue with a little pressure
by hand until it slides free of the
hinges.
Models with no bag-full indicator:
Open the dust cover and lift it out
of the hinges.
Remove filter with dust bag.
Remove the dust bag holder by
pressing bottom clip and ease the
holder out of the bottom. This
releases the hook at the container
wall.

2) To separate the top and bottom
housing and avoid scratches on
the parts, place tool no. 22361400
under the buffer.
Follow instruction 82361500

Remove the strap (12) by hand.
Lift up the buffer and remove the
top housing.

3) Free the cord with plug from the
terminal box in the top housing by
using a Pozi screwdriver no. 2 or in
old models press. it out by hand.

4) Remove and replace the
On/Off parking switch.

To release the switch, hold the
activator pin (5) with one hand and
release the switch (6) from the two
hooks and pull it away. Leave pin
(5) in its position.

Remove and replace the cords
to the switch (6).
Replace pin (5) by pushing it
downward to give the switch (6)
lever access to the hole in the
pin (5) and mount the switch (6).

Remove the cord reel and lock
the cord to the reel. Remove
internal wires and release the
on/off switch by pressing a
screwdriver under it.
Remove and replace the new
two-speed PCB and/or the
on/off switch and connect
wires.

5) NOTE:
GM200/300/400 SERIES ONLY.

Bend the terminal pins about 45
degrees

Refit in reverse order. Press the
buffer back in place by hand
after mounting the strap around
the housings.

R

5

5

6

WE

T

Q

12

31965001. Replacement with the two speed PCB for 1200W motor. A-0.6.5.

22365700. Replacement of the on/off switch 10

22354400. Replacement of the on/off switch for parking

ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES

Instruction No. 82185900/00-11

659643

Top view GM 200/300/400 Series

Capacitor
with foam

New cord
reel shown

Flex

Existing
motor housing

On/off switch

Two speed switch

Note 1

Top view

Note 1:

Internal blue wire to be turned up
and locked by a strap. (Only two
speed version).

Note 2:
ONLY GM200/300/400 SERIES

O-ring to be mounted only when
existing motor housing is for two
speed regulation with four grooves.

C1

R1

T1

D2

D1

R2

C2

Diagram for
one speed models

Diagram for
two speed models

NL

= RFI capacitor

= Thermo switch

= Resistor

Top view King 500 Series

One Speed

Two Speed

Capacitor
with foam

New cord
reel shown

659643

659643

On/off

Insulated terminal

Capacitor
with foam

New cord
reel shown

On/off

Insulated
terminal

On/off parking

Wrapping around post

Note 5