Niles Audio PSW800 User Manual

B LENDING H IGH F IDELITY AND A RCHITECTURE
®
INSTALLATION & OPERATION GUIDE
®
MODEL
®
PSW
800
Congratulations!
Thank you for choosing a Niles loudspeaker. With proper installation and operation, you'll enjoy years of trouble-free use.
The PSW800 wall mount subwoofer is uniquely designed to provide unobtrusive low frequency augmentation. The selectable high and low-pass filters make it suitable for use with a wide variety of satellite speakers.
Niles manufactures the industry's most complete line of custom installation components and accessories for audio/video systems. For a free full line catalog write: Niles, Catalog Request, P.O. Box 160818, Miami, Florida 33116-0818
©1999 Niles Audio Corporation. Because Niles strives to continuously improve its products, Niles reserves the right to change product specifications without notice. Niles, the Niles logo, Blueprint Series In-Wall Loudspeakers, and Blending High Fidelity and Architecture are registered trademarks of Niles Audio Corporation. QuickSnap, and MicroPerf are trademarks of Niles Audio Corporation. Decora is a registered trademark of Leviton Manufacturing Co., Inc. Dolby is a registered trademark of Dolby Laboratories Licensing Corporation. Dynamat is a trademark of Dynamic Control. DS00206A
TABLE OF CONTENTS
FEA TURES AND BENEFITS 2 HOW MANY SUBWOOFERS? 4 CONNECTIONS 5 IMPEDANCE 7 TREATMENT & PLACEMENT 9 INST ALLATION FUNDAMENTALS 10 INSTALLATION IN NEW CONSTRUCTION 14 INSTALLATION IN EXISTING CONSTRUCTION 15 FINAL INSTA LLATION IN NEW OR EXISTING CONSTRUCTION 16 OPERA TION 18 SPECIFICA TIONS 19 WARRAN TY REGISTRATION CARD 2 1 LIMITED WARRANTY 22
2
Features and Benefits
The PSW800 In-wall subwoofer includes an easy access, baffle mounted high-pass filter to pre­vent over-excursion of the satellites woofers.
The PSW800 In-wall subwoofer includes an easy access, baffle mounted low-pass frequen­cy selection switch.
Figure 2
Figure 3
Features and Benefits
Mica-Filled, Dual Voice Coil Polypropylene Woofer
The mica-filled polypropylene woofer uti­lized in the PSW800 is optimized for tran­sient speed and dynamics. The mica filling adds just the right amount of stiffness while
at the same time reducing the overall cone weight. This combination offers phenome­nal rigidity and stiffness-to-mass character­istics that make it especially suited for low frequency reproduction. Niles speaker engineers have coupled this exceptional cone material with a dual voice-coil drive system that enables installers to custom configure single or double woofer systems
to a stereo amplifier.
Figure 1
Model PSW800 Shown
New Construction Wings Bracket
Frame
SpeakerBaffle
IR Knockout
Grille
Inverted Dust Cap
The inverted dust cap feature of the PSW800 actually reinforces the cone to fur­ther increase the stiffness-to-mass ratio and reduce distortion. In a subwoofer applica­tion, this dust cap inversion offers the addi­tional benefit of reducing the “oil can” effect that can cause traditional woofers to pro­duce unwanted high frequency overtones.
High Power Handling
The PSW800 employs an exceptionally heavy-duty magnet/voice-coil/spider assem­bly that is capable of handling high power amplifiers (up to 150 watts).
Infinite Baffle Design
The PSW800 is designed for optimum low frequency reproduction in a traditional 2x4 stud wall with varying air volumes. It does not require a special enclosure to provide high performance.
Selectable Low-Pass Filter
Installers can select to roll off the high fre­quencies from the PSW800 at 12dB per octave at either 100Hz or 140Hz. This selection is accomplished via baffle-mount­ed controls that are accessible even after the subwoofer has been installed.
Selectable High-Pass Filter
Installers can also select whether or not to fil­ter the low frequencies from the satellite speakers at a fixed frequency of 120Hz. Like the low-pass filter, this selection is accessed via baffle mounted controls.
Weatherproof Construction
All components of the PSW800 are weather­proof. The aluminum grille and stainless steel mounting screws are rustproof. This makes the subwoofer ideal for moist environments which would cause some brands of speakers to discolor. Protected outdoor installations are perfectly suited for the PSW800.
MicroPerf™Grilles
The PSW800 employs Niles exclusive MicroPerf grille construction. The excep­tionally tight hole pattern provides acoustic transparency at all audio fre­quencies and enables the woofer element to remain invisible. MicroPerf grilles can be painted to blend seamlessly with the surrounding decor.
14 AWG Input/Output Terminals
The PSW800 is equipped with both left and right speaker level input terminals to accom­modate a stereo amplifier driving a single subwoofer. Output terminals are also provid­ed to utilize the switchable low-pass filter and provide for convenient wiring to the satellite speakers.
Easy Retrofit Installation in your Existing Home
Designed for ease of installation, the Niles mounting system makes retrofit installations simple and fast. A supplied template assures fast and accurate hole cutting. The bracket slips behind the drywall and the screws secure the bracket to the frame, sandwich­ing the drywall between them. The speaker baffle attaches to the frame, and the grille mounts over the speaker.
Three Stage Installation System for Remodels or New Construction
You install only the parts you need for a particular stage of construction. When the framing and wiring are finished, you install the
bracket. After the drywall is up, but before the painter begins to paint, you install the
frame and provide the rustproof aluminum
grilles to the painter so that they can be painted to match the sur­roundings. Only when construction is completely finished do you put the valu­able
speaker in the wall. You dont have to mask or prep the speaker for painting, and worries about theft during the final phases of construction are never an issue!
Features and Benefits
3
How Many Subwoofers?
4
How Many Subwoofers?
For most applications a single PSW800s is appropriate. However, in large rooms, high performance listening rooms or in home theaters, an array of two or more PSW800 will deliver astounding results. Unlike other subwoofer systems, a Niles Subwoofer Array is concealed. Consider the distance between the subwoofer(s) and the listener, the size of the amplifier, and the desired quality and volume of sound when deciding how many PSW800s to install in your home.
Single Stereo Subwoofer
One PSW800 can produce the bass sound from both the left and the right channels because of its unique dual voice coil design. One voice coil powers the left chan­nel and the other powers the right channel. A stereo crossover divides the signal and fil­ters it according to the settings of the switch­es on the front panel. A single stereo sub­woofer is compatible with any 4 ohm stable amplifier. Eight ohm stable amplifiers may be used with a Niles IM volume control (see Impedance section on Page 7)
Dual Subwoofer Systems
Using two PSW800 subwoofers in a sys­tem raises the maximum attainable volume of the system by 3dB. Additionally, at lower volumes, excursion and therefore distortion levels are reduced. In a large room, or a home theater system, the effect on bass quality is extremely desirable. Another 2dB increase is possible if the voice coils of each are PSW800 paralleled. This requires a multi-channel amplifier or an amplifier capable of driving the 2 to 2.6 ohm load of the overall system.
VLSA Installations
A Very Large Subwoofer Array (VLSA) installation lowers the amount of excur­sion required to achieve a high sound pressure level. Lowering excursion dra­matically improves the quality of the sound. VLSA installations are most appro­priate when the listener appreciates detail and bass extension, but must have a con­cealed installation. A VLSA of four sub­woofers must have a multi-channel ampli­fier with one channel assigned to each subwoofer.
(See Figure 7).
Decibels and Power
65dB Conversation at three feet. 75dB Sewing Machine at three feet. 85dB Vacuum Cleaner at 10 feet. 95dB Subway Train entering a station
at 20 feet.
3dB The smallest difference in volume
the human ear can easily detect.
10dB Perceived as twice as much loud-
ness if it is an increase (half as much if it is a decrease).
Any speaker requires twice as much amplifier power to increase 3dB and ten times as much power to increase 10dB.
Comparison of 1, 2 or 4 Subwoofers
16 x 18 x 8 Room @ 12
25 Watts 1 00
Watts 1 Sub 95dB 101dB 2 Subs 100dB 106dB VLSA of 4 Subs 1 03dB 1 09dB
2 x Watts = 3dB Increase in Volume. 2 x Subs = 3dB Increase in Volume. 2 x Subs = 1/2 the subwoofer excursion for
the same volume.
If you double the distance from the sub­woofer to the primary listening position you decrease the volume by 4 to 6dB.
Connections
Single Stereo Subwoofer
A four conductor wire (Left+, Left-, Right+ and Right-) 16 gauge or larger is run from the amplifier location to the local volume control.
(SeeFigure4).
From the local volume control, the four conductor cable is run to the PSW800 and connected to the Input connectors. A two conductor wire is connected to each of the stereo outputs and fed to the left and right speakers. Now, the volume control will raise and lower the volume for the sub­woofer and the left and right speakers simultaneously. Additionally, the crossover is now connected so that the crossover switches can be adjusted.
Dual Subwoofer Systems
A four conductor wire (Left+, Left-, Right+ and Right-) 16 gauge or larger is run from the amplifier location to the local volume control.
(SeeFigure5).
From the local volume control, a two con­ductor cable is run to each of the PSW800s and connected to either the left or the right Input connectors.
Each of the satellite speakers must be con­nected to the correct subwoofer. Typically, a two conductor wire is connected from the left channel output on the left channel sub­woofer and fed to the left satellite speaker and another two conductor wire connects from the right channel subwoofer output to the right channel satellite.
5
Connections
Left Right
PSW800 PSW800
Amplifier
Either
Input
OK
Wire to
Corresponding
Output
Satellite Speaker Satellite Speaker
Left Right
PSW800 PSW800
Amplifier
Either
Input
OK
Wire to
Corresponding
Output
Satellite Speaker Satellite Speaker
Figure 4
A Single PSW800 Hook-Up
Figure 5
A Dual PSW800 Hook-Up
PSW-800 PASSIVESUBWOOFER Niles Audio Corporation, Inc.
H
SW2
C
L
LEFT IN
L
C
SW1
H
RIGHT IN
LEFT OUT
RIGHT OUT
WF WF
+
L
R
PSW-800 PASSIVESUBWOOFER Niles Audio Corporation, Inc.
H
SW2
C
L
LEFT IN
L
C
SW1
H
RIGHT IN
WF WF
+
L
R
PSW-800 PASSIVESUBWOOFER Niles Audio Corporation, Inc.
H
SW2
C
L
LEFT IN
L
C
SW1
H
RIGHT IN
LEFT OUT
RIGHT OUT
LEFT OUT
RIGHT OUT
WF WF
+
L
R
PSW-800 PASSIVESUBWOOFER Niles Audio Corporation, Inc.
H
SW2
C
L
LEFT IN
L
C
SW1
H
RIGHT IN
WF WF
+
L
R
LEFT OUT
RIGHT OUT
6
Connections
Now, the volume control will raise and lower the volume for the subwoofer and the left and right speakers simultaneously. Additionally, the crossovers are now con­nected so that the crossover switches can be adjusted to your requirements. You must adjust the crossovers on each subwoofer with this hook-up.
Optionally, a jumper of wire may be con­nected between the L+ and the R+; and between the L- and the R-. This connects both voice coils of the PSW800, giving you a 2dB increase in output. Since each subwoofers impedance drops from 8
to
4
, make sure your amplifier is 2 stable
to accommodate the satellite speaker’s impedance.
(See Figure 6).
Very Large Subwoofer Array (VLSA)
Using four or more PSW800 subwoofers in a system creates a system of unprece­dented clarity, with stunning bass impact and potentially extraordinary maximum volume capability. Because of the extremely low impedance of a parallel VLSA system, multiple channel amplifiers are normally used to power them. Because of this, in-wall volume controls are incompatible with VLSA systems.
In a system of this type, it is recommended that the satellite speakers be driven full
range (or with an external electronic crossover) by a separate amplifier channel. Connections are straight-forward; two conductor wires connect each amplifier channel to each individual subwoofer. (SeeFigure7).
Each PSW800 has a jumper installed to parallel the voice coils for maximum effi­ciency.
(SeeFigure6).
The crossover controls on each subwoofer affect only the subwoofer response. Level controls on the amplifiers facilitate blend­ing and compensation for placement.
Speaker Wire
For most applications, we recommend you use 16 or 18 gauge wire. For wiring runs longer than 80 feet we recommend 14 gauge wire. The spring loaded terminals of the PSW800 speakers will accommodate up to 12 gauge wire directly. Larger sizes can be accommodated via pin connectors. When you run wire inside walls, special jacketing (CL-2 or CL-3) is required to both protect the wire and for fire prevention. In some areas conduit is required. For a trou­ble-free installation, low voltage wire such as speaker wire must be run in accordance with the National Electrical Code and any applicable provisions of the local building code. Consult your local Niles dealer or your building contractor if you are unsure of code requirements in your area.
Figure 6
Connecting the two voice coils in parallel with a jumper (a piece of speaker wire).
Figure 7
Connections to a VLSA are normally made from each PSW800 to a multi-channel amplifier like the Niles SI-1230 twelve-channel amplifier.
SI-1230
Subwoofers
PSW-800 PASSIVE SUBWOOFER
LEFTIN
RIGHTIN
SW2
L C H
WF WF
SW1
H C L
Impedance
With One or Two Subwoofers
When one or two PSW800 subwoofers are connected to the satellite speakers, the overall system impedance to the amplifier lowers.
System Impedance in Ohms (Ω)
One or Two Subwoofers
8
Sats 4Sats
1 Sub 4
2.6
2 Subs @8each 4Ω 2.6 2 Subs @4each 2.6 2Ω
If the impedance is too low for your ampli­fier, utilize a Niles speaker selector or IM volume control to match the impedance.
VLSA (Four or More Subwoofers)
A VLSA installation lowers the amount of excursion required to achieve a high sound pressure level. Lowering excursion dramatically improves the quality of the sound. VLSA installations are most appro­priate when the listener appreciates detail and bass extension, but must have a con­cealed installation.
Each subwoofer should have its voice coils connected in parallel for full output, therefore
the impedance of each is four
ohms
. Because of this low impedance, a multi-channel amplifier stable to four ohms is the best way to drive more than two subwoofers. Each PSW800 is con­nected to its own channel of the multi­channel amplifier.
Check Your Amplifiers Specs
Every amplifier has a minimum impedance specification. Check your owners manual for the specification for four ohm low impedance drive capability. If there is no
clear indication and your amplifier or receiver has two sets of speaker terminals (typically labeled “A” and “B) your ampli- fier may be capable of driving a four ohm load. Perform the following test to be sure:
Parallel/Serial Speaker Connection Test
1. Hook up one pair of speakers to the “A” speaker terminals of your amplifier. Leave the “B” terminals unconnected to speakers.
2. Engage both the “A” and the “B”. Listen for sound.
If your amplifier plays sound when “A” and “B” are engaged, it is capable of dri­ving a four ohm speaker load. If your amplifier does not play sound when “A” and “B” are selected, it is only capable of driving an eight ohm speaker load. An eight ohm stable amplifier may only be used with a PSW800 satellite/subwoofer system by installing an impedance magni­fying volume control.
An amplifier stable to four ohms may be connected without impedance matching devices. Parallel connections via the “A” speaker terminals to one or two PSW800 subwoofers (If the voice coils are not in par­allel) and one pair of eight ohm satellite speakers results in a four ohm load.
The “B” speaker terminals cannot be used to power a second pair of speakers any­more.
The low impedance drive capability of your amplifier is already utilized by the satellite/subwoofer combination. If you are connecting other speakers in other rooms you must install either a speaker selector or impedance magnifying volume controls.
A few professional/audiophile amplifiers advertise the capability of driving two ohm speaker loads. These amplifiers may be used without impedance matching devices if the rating is quoted as RMS or Continuous power.
7
Impedance
Using Speaker Selectors With Standard Volume Controls
In multi-room systems with standard vol­ume controls any
Niles speaker selector will maintain a four ohm load if you leave one set of room outputs unused for every speaker system with an impedance of less than four ohms (such as a PSW800 con­nected to a pair of four ohm satellite speakers). The protection switch must be constantly engaged. Niles HDL series speaker selectors have a rear panel con­stant protection feature.
(SeeFigure8).
The benefit of a speaker selector is that even with the protection circuit constant­ly engaged, more power will be delivered to any single pair of speakers playing by itself (all other speakers off).
In a multi-room system there is one indis­pensible control for true convenience—a local volume control. It allows you to adjust the volume of the speakers and the subwoofer without leaving the room.
Niles makes a wide range of high perfor­mance indoor and outdoor volume controls in Standard or Decora
®
style face plates (just like your light switches and dimmers). All of these volume controls enable full power to be delivered to each speaker sys­tem when turned all the way up.
The combination of a speaker selector and a standard volume control will deliver high volume when only one pair of speak­ers is playing.
Using Impedance Magnifying Volume Controls
The simplest way to increase the imped­ance of a satellite/subwoofer system is to install a Niles VCS-2D-IM or VCS-2S-IM impedance magnifying volume control instead of a standard volume control. This control has a behind the wall jumper which is set at the time of installation to magnify the speaker systems impedance. (SeeFigure9).
For example: In the two times position, an IM volume control will enable an eight ohm stable amplifier to play a 4 ohm speaker system without overheating. The available power will decrease, which you will perceive as a 3dB drop in maximum undistorted volume.
If the jumper is set to the 4x position, a 6dB drop in volume will be perceived.
If the jumper is set to the 8x position, a 9dB drop in volume will be perceived.
A 10dB drop is perceived as half as loud, so there are limits to the amount of magni­fication you can use unless the amplifier is very powerful (3dB increase every time you double the power) or you never listen at high volumes. Consult the Decibels and Power chart on page 4.
8
Impedance
Figure 8
Setting the constant protection switch on the Rear Panel of a Niles HDL series speaker selection system.
MAGNIFICATION
FA CT O R
16x 8x
4x
2x
JP1 (LEFT)
MAGNIFICATION
16x
8x
4x
2x
(RIGHT) JP2
FA CT O R
Treatment & Placement
Typically, sheetrock encloses the sub­woofer in most installations. Sheetrock has a fairly loud resonant twang compared to the rigid non-resonant enclosures of most floor standing subwoofers. None of the following modifications are absolutely necessary, however any one or combina­tion of them will improve the performance of the subwoofer.
Minimum Enclosure Size
The PSW800 will produce magnificent results if the wall cavity behind the woofer is a minimum of 1900 cubic inches. If the wall studs center measure 4 deep (2x4) and are spaced 14-1/4 apart (16 spacing) you would want the length of the air cavity to be a minimum of 33-1/3”. A larger cavity is fine.
Insulation
Lay a batten of fiberglass insulation (e.g.R-19 un-batted insulation) behind of the speaker. If you have more than one subwoofer in the room, place the same amount of insulation behind each subwoofer. If your enclosure is smaller than the recommended 1900 cubic inches, try packing more insulation into the space behind the speaker. This effectively increases the enclosure size.
Enclosure Bracing
Insert small pieces of 1x2 or 1x1 scrap wood as wedges between the front and back panels of sheetrock if possible. Do not use too long of a piece as you could create a bulge in the wall surface.
Enclosure Lining
Purchase some subwoofer damping materi­al from a car stereo store (there are various brands available, e.g. Dynamat
). Apply the damping material to the back of the wall behind the PSW800 and to the sheetrock surrounding the wall beside the subwoofer.
Speaker Placement Techniques
Although the PSW800 has extensive ability to compensate for unusual placements with its crossover switches; placement is still the primary tool for satisfying your particular listening needs.
Maximizing Output The Boundary Effect – Placing your sub-
woofer near the floor or in a corner will increase the volume of bass sound pro­duced by the subwoofer! This is called the boundary effect. Generally, you can expect a 3dB increase in sound pressure level by harnessing the boundary effect.
Proximity – Place the subwoofer as close as possible to the primary listening posi­tion. Sound dissipates indoors at approxi­mately 4dB to 6dB for each time you dou­ble the distance from the subwoofer to the listener. Therefore you can expect a 4dB to 6dB increase in output every time you halve the distance from the subwoofer to the listener.
Improving the Stereo Image
Place the subwoofer(s) as close as possible to the satellite speakers.
9
Treatment & Placement
Installation Fundamentals
Introduction
If you have doubts about whether you are capable of installing an in-wall speaker, consult a Niles dealer or professional installer. They have special tools, tech­niques, and experience to make the impos­sible possible. The installer can provide you with an estimate before any work is done.
Running the Speaker Wire in New Construction
Plan to schedule the speaker wiring after the electrical wiring is finished. That way you can avoid wire routes which could potentially induce hum over the speaker wire. The basic rules are:
Never run speaker wire through the same hole as an electrical cable.
Never run speaker wire into the same J-box as electrical cable.
Avoid running the speaker wire beside the electrical cable. Keep it at least three or four feet away from any electrical power cable.
Side-by-side wiring is unavoidable in partic­ular spots in every house, just move the speaker wire route away as soon as possible.
If construction forces a side by side run for more than ten feet, install metal conduit or shielded speaker wire. Low-voltage wires such as doorbells, intercoms, telephone, security, or television cannot cause interfer­ence or hum on your speaker wires, so you can safely run all of them at the same time, through the same holes, side-by-side.
Before you drill any holes, mount p-rings or open backed J-boxes where the vol­ume controls and stereo equipment will be. If you are using the optional 800 New Construction Bracket kit- (FG00321) attach the wings and install them as instructed on pg.14, Installation in New Construction.
(See Figure 15 and 16).
Safety First! Wear gloves, safety goggles and head pro­tection when drilling
. Avoid nails, they
ruin bits and they can cause injury.
Drilling Use a bit that is large enough for the wires you plan to run. An auger bit is the pre­ferred bit for rough-in wiring. It will actual­ly pull itself through the wood, so that the drill motor, not you, does most of the work. You will be drilling a lot of holes, so this is important.
Always drill the holes in the center of the stud. If you have to notch the stud or drill the hole closer than one inch from the edge of the stud, protect the wire with a nail plate
(See Figure 10).
When drilling holes in ceiling joists drill in the center of the joists and try to locate the hole near the end of the joist. DO NOT drill through a gluelam or any load bear­ing beam without the direction of your contractor.
Try to line the holes up perfectly, because it makes pulling the wire much easier.
10
Installation Fundamentals
Figure 10
11
Installation Fundamentals
A good technique is to snap a chalk line across the face of the studs or against the bottom of the ceiling joists. Then work backward so that you can always see the holes you have already drilled. Paying care­ful attention to this will save you a lot of time later on!
Pulling the Cable Pull the cable in sections (from the stereo to the volume control, from the volume con­trol to the speaker). Start with the longest sections and use left over wire to complete the short sections. If you plan to pull many rooms at the same time through a central route, walk off the distance to each destina­tion, add a generous fudge factor for turns and other obstacles, then cut off each sec­tion so that you have a bundle of wires you can pull at once.
Whenever you run the wire further than four and one half feet from a hole in a stud or joist (open attic space, going up walls, etc.), fasten the wire to the joists or studs using cable clamps or appropriately sized wire staples. The wire should not have large sags in it, nor should it be too tight. Try to protect the wire from being stepped on in attics or other unfinished crawl spaces. There are guard strips, raceways and conduits which can be used to protect the cable. Consult the local building code for special requirements in your area.
Concealing Speaker Wire in Existing Walls
This is actually a fairly simple task if you restrict your choice of speaker locations and wire routes to the ceilings or interior walls of your home. Interior walls in almost all North American residences are hollow, so it is easy to flush mount speakers into them and route new speaker cable around the house. What you see when you look at the painted wall board, plaster, or paneling is only the skin of the wall. Behind the skin
is the skeleton; two-by-four wood or metal studs running vertically from the floor to the ceiling in walls and two-by-six or larger joists running horizontally in the ceilings and floors. In between the studs and the joists is the space for the wiring and plumb­ing of your home.
Exterior walls are different. They must insu­late the house from the heat and cold out­side, so they are stuffed with insulation. The national building code requires that the hol­low wall space in exterior walls be broken by a horizontal stud placed between the vertical studs. This fire blocking makes it very difficult to retrofit long lengths of wire. In some areas of the country the exterior walls are constructed of solid masonry, and have no hollow space for speaker wires.
Start by examining all the possible routes you might take to run the speaker wire from the speaker to the volume control and back to the stereo. Use a stud sensor or other device to locate the internal structure of the wall. You want to avoid all studs or joists. A typical route would be: from the speaker location up the inside of the wall to a new hole drilled into the top plate (horizontal two-by­four at the top of the inside of the wall), into the attic crawl space, then down to the volume control location through another top plate, back up to the attic, across the attic, and finally down anoth­er plate to the wall behind the stereo sys­tem itself
(See Figure 11). The other very common route is through the bot­tom plate of the wall into an unfinished basement or crawl space.
12
Installation Fundamentals
Identify where all of your electrical, phone, and TV wiring is likely to be and plan to route around it all. You can acci­dentally induce 60 Hz hum on your speakers if you run your speaker wire right beside electrical wire for more than a few feet. Try to keep speaker wire running par­allel to power cables at least 3 feet away. To find exactly where an electrical cable is routed, try inspecting the inside of the wall by turning off the breaker for a particular power outlet or switch, removing the
cover plate and switch or receptacle, and shining a penlight into the wall. If you have access to an attic or basement space you can quickly see which part of the wall space the wire is free of obstructions
(See Figure 12).
When you dont have access above or below the wall, try to estimate the existing wire and pipe locations from the positions of electrical outlets and plumbed fixtures on both sides of the wall. Take a look at the outside of your house too, sometimes conduit, vents or drain pipe will be visible that give useful information. Choose the route with the fewest potential obstacles.
If your house is built on a slab or you are wiring between two finished floors, look for baseboards which could be removed and replaced with the wire behind them. Doorjambs can be removed and often have enough space for speaker wire all the way around the door
(See Figure 13).
Sometimes, an under-the-carpet run is possible (there are special flat speaker wires made for under-the-rug wire runs). As a last resort, heating and air condition­ing vents can be used as wire raceways for
Figure 11
Figure 12
Unobstructed space for speaker wiring
Speaker Location
Volume Control Location
Stereo Location
13
Installation Fundamentals
plenum rated wire (check your local building codes, some municipalities require conduit).
In traditional wood stud/ drywall construc­tion you can cut the hole for the speaker and utilize the large hole to auger holes across, up or down the wall for as far as your drill bit will take you. If you have matching paint and take reasonable care in patching you can cut a hatch in the dry­wall at each stud, run your wire, and patch and touch-up the wall
(See Figure 14).
When you are dealing with the unknown because of the structure of your home, or with difficult to patch wall materials like plaster, lath and plaster, faux finishes, wallpaper etc., be patient. A careful study of the potential problems before you start the job will pay off.
Figure 13
Figure 14
Installation in New Construction
Stage One: Before Drywall is Hung Insulating the Wall Cavity.
If feasible, fill the wall cavity with insulation at this point
.
Mounting The Model 800 New Construction Bracket
The hole saving bracket enables a faster and cleaner final installation of the speaker. It forces the drywall installer to cut out the speaker hole for you and provides wire ties for the speaker wire, reducing the risks of accidental loss or movement of the wire. In addition, it enables you to align your speak­ers with other ceiling fixtures with great accuracy since you can really see exactly where the speaker will be.
To install the bracket, first attach the QuickSnap
new construction wings to the bracket by snapping them into the sides of the bracket. The wings can be shortened by breaking them along the scored lines if their length will interfere with a corner or eaves. The wings and brackets have centering lines to simplify the placement of the speaker.
Screw one side of the assembled bracket with wings to the joist using one of the supplied screws. Level the bracket. Screw the other side of the bracket/wing assem­bly to the joist. Two screws on each side makes for a very secure installation. Secure the wire to the bracket using the brackets wire tie
(See Figure 15). The drywall installers will cut the drywall to the exact size of the bracket.
14
Installation in New Construction
Figure 15
New Construction Wings
Bracket
Frame
Grille
15
Installation In Existing Construction
Installation of Brackets, Frames and Grilles in Existing Walls
IMPORTANT: Before you cut into any wall, review the sections on running wire and speaker placement.
1. Drill a 1/8 pilot hole just barely through the wallboard or dry wall (1/2 to 5/8 deep in most homes) about an inch below the center of your proposed speak­er location (an inch to the side if you are mounting the speaker horizontally). BE VERY CAREFUL NOT TO DRILL THROUGH EXISTING WIRES, PIPES, OR STRUCTURE. IF YOU FEEL ANY EXTRA RESISTANCE AS YOU ARE DRILLING, STOP. Cut a piece of coat hanger equal to the width of the bracket. Bend the wire in half creating a right angle. Poke the L­shaped wire into the pilot hole and turn it
in a complete circle. If it turns freely, repeat the procedure from a hole about an inch above the center of your proposed speaker location
(See Figure 16).
If the wires movement is obstructed by a pipe or cable, fill the hole (s) with spackle or other patching compound and try another location.
2. When determining the final location of the cutout keep in mind that the frame and bracket will extend beyond the cutout. Make sure that you do not place the edge of the cutout directly next to a stud. Locate the studs using a stud sensor or hand-knocking. Once you have deter­mined the correct position for the cutout, hold the supplied template up to the wall surface. Level the template in either the horizontal or the vertical position and
mark the wall with a pencil. Drill the four corners with a 1/4 drill bit.
3. If you are cutting a painted or wall papered drywall use a sheetrock or keyhole saw. Cut the hole with the saw at a 45 degree angle. That way,
Figure 16
Figure 17
the drywall section can be replaced clean­ly if there is an unseen obstruction behind the wall. BE VERY CAREFUL NOT TO SAW THROUGH EXISTING WIRES, PIPES, OR STRUCTURE. IF YOU FEEL ANY EXTRA RESISTANCE AS YOU ARE CUT­TING, STOP.
4. If you are cutting into lath and plaster walls, use masking tape to outline your penciled marks, drill the four corners with a 1/4 bit and use a razor to score the
plaster down to the lath beneath. Then use a chisel to remove all of the plaster within the taped outline. Finally, insert a metal cutting blade into a sabre saw and very slowly and carefully saw the lath. Sawing the lath can easily vibrate plaster off the wall. If you have the patience, use a pair of tin snips to slowly nip away at the lath instead. There is no risk with this method, it is just time consuming.
16
Final Installation In New Or Existing Construction
Final Installation in New or Existing Construction
1. If it is possible to lay a batt of insulation into the wall cavity, do so. Remember to use equal amounts of insulation for each speaker. Install any other wall cavity improvements or modifications at this time.
2. Separate the speaker wire so that at least two inches of each conductor are free.
3. Strip one half inch of insulation from the end of each conductor of the speaker wire.
4. If you have gold pin connectors which you wish to use, affix them to the stripped wire ends now.
5. Connect one stripped wire end of the wire connected to the amplifiers right chan­nel output to the black and one to the red input terminals labeled for the right chan­nel. Pay attention to the markings on the wire. Repeat for the left channel.
6. Connect the wire which runs to the satellite speakers to the left and right output terminals. Pay attention to the markings on the wire.
7. Slip the mounting bracket through the hole and pull it toward you so that its front edge slides into the hole and stops in place.
8. Attach the frame to the bracket by screw­ing the frame to the bracket using the sup­plied screws. Do not overtighten the screws, this will distort the frame and the grilles will not fit (this is not permanent, just loosen the screws and the grille will pop in). The screws should pull the frame and bracket together (sandwiching the drywall) so that the frame is absolutely flush with the wall surface. There should be no gaps between the wall and the frame
(See Figure 17).
9. Installing a Niles MS
-1 MicroSensor
There is a 1/2" round molded "IR Sensor Knockout" on the face of the speaker baf­fle. To prevent damage to the crossover network you must remove the knockout from the rear of the speaker. Do not attempt to remove the knockout with the speaker face up. Lay the speaker face down on a clean carpet or rug. Put the tip of a screwdriver into the center of the round "knockout" and sharply tap the screwdriver handle as necessary. Install the MS-1 using its mounting hex nut and washer so that it is tightly secured to the speaker. Connect all wires and continue your installation.
10. Setting the High-Pass Filter When the SAT filter is in the CUT posi­tion, all of the bass energy will be pro­duced via the PSW800. When the switch is in the FULL position, both the satellite speakers and the PSW800 will reproduce the bass signal. Typically, satellites with woofers that are 5-1/4 or smaller will sound best with the filter on. Listen to a loud and well recorded bass passage to evaluate.
1 1. Setting the Subwoofer Low-Pass Filter With the SUB switch in the 100Hz posi­tion, the PSW800 will only reproduce bass below one hundred cycles. When the switch is in the 140Hz position, the PSW800 will reproduce bass below 140 cycles. Depending on the size of the room, the type of satellite speaker and the subwoofer position, you will prefer one setting to the other. Listen to a loud and well recorded bass passage to evaluate.
12. Install the grille into the speaker. The grilles should fit snugly. If you have difficulty fitting them in, try loosening the screws used to secure the frame to the bracket slightly (excessive tightening can distort the shape of the frame holding the grille in place).
Painting the Speakers
All models may be painted. The plastic will readily accept most paints.
The subwoofers must be masked prior to painting them. The inside rectangular por­tion of the hole template can be used as a paint mask. Remove the outside portion of the template by gently pulling along the perforation. Affix the mask to the front of the speaker by friction-fitting the mask into the bezel.
The grilles should be painted before they are installed. For all models, the best results will be obtained by using a spray
gun or airless sprayer, thinning the paint (prevents clogging of grille holes), and by applying several light coats instead of one heavy one.
Speaker/Subwoofer Phase
Speaker wire has two conductors. One conductor is attached to the negative (–) terminals and one conductor is attached to the positive (+) terminals of both your speaker and your amplifier. Usually, the wire is marked for your convenience. There are different ways wires are marked: a stripe on one wire, a ribbed area of one conductor you can only feel, different col­ors of metal wire on each conductor, or there might be a fabric strand or string wound into one of the conductors. Of course, there are some wires which appear completely identical. Be careful, or you might make a mistake.
If you make a mistake, there are three pos­sibilities:
1) Subwoofer Input Phase Reversal
The Left Input of the subwoofer is out of phase with the Right Input. If this is the case, you will hear almost no output out of the subwoofer when playing a loud bass passage. Try reversing one of the subwoofer inputs. If the sound gets a great deal louder, that was the problem. If bass sound was reduced, return the connections to their original state.
2) Subwoofer /Satellite Relative Phasing
An acoustically out-of-phase sat/sub combi­nation works against each other and the sound of the overall system will be lacking in bass. This might be because of the
posi-
tion of the subwoofer
rather than an error in wiring. Try reversing the phase of both the left and the right outputs of the subwoofer. Make sure you evaluate (listen) from the primary listening position.
17
Final Installation In New Or Existing Construction
3) Satellite Left-Right Phase Reversal
If the right satellite is reversed in phase from the connections on the left satellite, you will hear reduced bass and a phasey dif­fused vocal image. If you suspect the sound is not right and you cannot see any mark­ings on the wire, try this simple test:
1. Stand half way between the two satellite speakers.
2. Play some vocal music with the amplifier or radio set to Mono.
3. Listen to the apparent placement of the vocals.
4. Turn off the amplifier and reverse one of the connections on the subwoofer.
5. Repeat the listening test with the same setting of the volume control. When the sound has a richer bass, is slightly louder and the vocal image is focused the satellites are working together or in-phase”.
18
Operation
Operation
Congratulations
A concealed PSW800 subwoofer installa­tion frees you to use your tone controls, play the system loudly and enjoy deep extended bass, even if your satellite speak­ers are small. When used with satellite speakers that have substantial bass of their own, the PSW800 tightens the deep tones and augments the bass musically.
Listening at Higher Volumes
It requires more power to achieve a reason­able volume of sound in a large room than it does in a small room. It is possible (even if you are not a teenager) to turn the vol­ume so high that the amplifier
runs out of
power
. This creates clipping distortion. If you are using an extremely powerful ampli­fier it may be possible to hear clicking or buzzing sounds from the subwoofer as it tries to reproduce too loud a sound. If you hear these sounds turn the volume down. More typically you will hear clipping dis­tortion through your satellite speakers. Clipping distortion makes treble sound very harsh and unmusical. When you hear harsh sounding treble from any good speaker,
turn the volume down immediately! Those harsh sounds are masking some much more powerful ultra-high-frequency sound spikes which will quickly damage any fine loudspeaker. You are much less likely to damage a speaker with a large amplifier because it will be very loud indeed before it produces any clipping distortion.
Cleaning
You can clean the speaker with a damp­ened soft cloth or paper towel. If the speak­er is mounted high up on the wall, use a broom to gently brush it off.
Specifications
Model PSW800
Driver Complement 8” Mica-filled polypropylene dual voice coil woofer with inverted butyl-rubber suspension and dust cap
Design Principle Infinite baffle for large and varying air volumes
Recommended Amplifier Power Ten to one hundred fifty watts per channel
Impedance 8 Ohm - Single Subwoofer in Stereo 4 Ohm - Single Subwoofer with Voice Coils Paralleled for full monophonic output
Frequency Response 35 Hz to 1 40 Hz, plus or minus 3dB (on axis)
Sensitivity 89 decibels for 2.83 volts of pink noise, measured at 1 meter on axis
Overall Exterior Frame Dimensions 10-3/16 x 1 4-1/4
Depth Behind Wall 3-3/4 (assumes 1/2 drywall)
Wall Cut-Out Dimensions 9-1/8” x 13-1/8
Connections Left and right channel input and outputs via spring loaded push terminals. Accommodates up to 1 4 gauge wire.
19
Specifications
PLEASE FILL OUT THE WARRANTY REGISTRATION CARD ON THE REVERSE SIDE, DETACH, AND MAIL TO:
Niles Audio Corporation Warranty Registration Dept. P.O. Box 160818 Miami, Florida 33 116-0818
DETACH HERE
®
DETACH HERE AND RETURN TO: Niles Audio Corporation Warranty Registration Dept. P.O. Box 160818 Miami, Florida 33116-0818
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WARRANTY REGISTRATION CARD
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how many square feet? __________________
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Please take a moment to fill out our warranty registration card. The information helps us to get to know you better and develop the products you want
Limited Warranty
Niles Audio Corporation ("NILES") warrants its loudspeaker products to the original purchaser to be free of manufacturing defects in material and workmanship for a period of five years from date of purchase.
This Warranty is subject to the following additional conditions and limitations. The Warranty is void and inapplicable if NILES deems that the product has been used or handled other than in accordance with the instructions provided by the manufacturer, including but not limited to damage caused by accident, mishandling, improper installation, abuse, negligence, or normal wear and tear, or any defect caused by repair to the product by anyone other than NILES or an authorized NILES dealer.
To obtain warranty service, take the unit to the nearest authorized NILES dealer, who will test the product and if necessary, forward it to NILES for service. If there are no authorized NILES dealers in your area, you must write to NILES and include your name, address, model and serial number of your unit, along with a brief description of the problem. A factory Return Authorization Number will be sent to you. DO NOT RETURN ANY UNIT WITHOUT FIRST RECEIVING WRITTEN AUTHORIZATION AND SHIPPING INSTRUCTIONS FROM NILES.
If the above conditions are met, the purchaser's sole remedy shall be to return the product to NILES, in which case NILES will repair or replace, at its sole option, the defective product without charge for parts or labor. NILES will return a unit repaired or replaced under warranty by shipping same by its usual shipping method from the factory (only) at its expense within the United States of America. THERE ARE NO OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION, EITHER EXPRESS OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FIT­NESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THE PRODUCT.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER/PURCHASER. NILES SHALL NOT BE RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXCEPT TO THE EXTENT PROVIDED (OR PROHIBITED) BY APPLICABLE LAW.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For the name of your nearest authorized NILES dealer contact:
NILES AUDIO CORPORATION
P.O. BOX 160818, Miami, Florida 33116-0818.
Please fill in your product information and retain for your records.
Model____________________________________________________________________________________
Serial No._________________________________________________________________________________
Purchase Date_________________________________________________ ____________________________
22
Limited Warranty
©1999 Niles Audio Corporation. DS00206A
®
www.nilesaudio.com
Niles Audio
Corporation
1 2331 S.W. 130 Street
Miami, Florida 33186
Tel: (305) 238-4373
Fax: (305) 238-0185
Printed in Taiwan
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