Nieco 1725, N1725 Parts List

AUTOMATIC
FOOD SERVICE
EQUIPMENT
AUTOMATIC GAS BROILER
MODEL N1731 AND N1725
OWNERS MANUAL
IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE
FOR FUTURE REFERENCE.
In a prominent location, post instructions to be followed in the event the user smells gas.This information shall be obtained by consulting your local gas supplier.
FOR Y OUR SAFETY:
Do not store or use gasoline or other flammable vapors or liquids in
the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, maintenance
can cause property damage, injury, or death. Read the installation,
operating and maintenance instructions thoroughly before installing
or servicing this equipment.
2
Table of Contents
A. General Information....................................................................................................................3
A.1 Description..........................................................................................................................3
A.2 Warranty Information...........................................................................................................3
A.3 Service/Technical Assistance .............................................................................................4
A.4 Important Safety Information ..............................................................................................4
B. Machine Installation ...................................................................................................................6
B.1 Pre-Installation...................................................................................................................6
B.2 Mounting............................................................................................................................6
B.3 Leveling..............................................................................................................................6
B.4 Hood Requirements ...........................................................................................................6
B.5 Clearance...........................................................................................................................6
B.6 Gas Connection.................................................................................................................6
B.7 Electrical Connection.........................................................................................................7
B.8 Pre-Operation Check.........................................................................................................7
B.10 Installing Gas Connectors.................................................................................................8
C. Operation.....................................................................................................................................9
C.1 Controls and Indicators.......................................................................................................9
C.2 Step-by-Step Lighting Procedure......................................................................................10
C.3 Shutdown Procedure........................................................................................................11
C.4 Control Operation .............................................................................................................12
C.5 Assembly/Disassembly & Cleaning ..................................................................................17
D. Conveyor Chain Removal........................................................................................................22
E. Troubleshooting........................................................................................................................23
F. Model 1725 Parts & Locations ................................................................................................25
G. Specifications...........................................................................................................................27
H. Wiring Diagram............................................................................................................... ..........29
I. Warranty Information ...............................................................................................................30
Model 1725/1731
3 Model 1725/1731
A. GENERAL INFORMATION
A1. Description
The Nieco N Series Broilers have been designed with flexi­bility, and ease of use in mind.The Models 1731 and 1725 feature dual belt, electric elements on top and high release convection burners on the bottom.This combination of gas and electric broiling gives the operator more broiler control than ever before.The 1731 & 1725 are designed to broil a wide variety of products.
This manual provides the safety, installation and operating procedures for the Nieco Automatic Broiler Models N1725 & N1731.We recommend that all information contained in this manual be read prior to installing and operating the broiler.
A2. Warranty Information
Please read the full text of the limited Warranty in this manual. If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and ARE NO T covered under warranty.
The warranty
does not extend to:
Damages caused in shipment or damage as a result of improper use.
Installation of electrical service.
Normal maintenance as outlined in this manual.
•Malfunction resulting from improper maintenance.
Damage caused by abuse or careless handling.
•Damage from moisture into electrical components.
Damage from tampering with or removal of any safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
IMPORTANT
The Nieco Corporation reserves the right to change specifications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions
or replacements for previously purchased equipment.
4 Model 1725/1731
A3. Service/Technical Assistance
If you experience any problems with the installation or operation of your broiler, contact your local Authorized Nieco Distributor.
Fill in the information bellow and have it handy when calling your authorized service agency for assistance. The serial number is on the broiler rating plate on the side of the unit.
Purchased from: Date of Purchase: Model No.:
Serial No.: For the name of your local Authorized Nieco Distributor, please call (800) 821-2141. Use only genuine Nieco replacement parts in your broiler.Use of replacement parts other than those sup-
plied by Authorized Nieco Distributors and Service Agencies will void the warranty.Your local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply of parts for your automatic broiler.
You may contact the factory direct at (707) 284-7100 if you have trouble locating your local Nieco Distributor.
A. GENERAL INFORMATION (Continued)
A4. Important Safety Information
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment:
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
WARNING
ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equip­ment and/or severe bodily injury or death.
CA UTION
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
WARNING
HOT SURFACE WARNING. Indicates information important to the han­dling of equipment and parts. Failure to observe caution could result in personal injury.
5 Model 1725/1731
A4. Important Safety Information (Continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of your Nieco Automatic Broiler:
Read and follow all instructions before using this equipment.
Install or locate broiler only for its intended use as described in this manual.
•Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it has been otherwise damaged.
This equipment should only be serviced by authorized personnel. Contact your local Nieco Distributor for adjustment or repair.
Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty and may damage the broiler.
The following warnings and cautions appear throughout the manual and should be carefully observed:
•Turn the broiler off, and close the main gas valve and disconnect the power cord before performing any service, maintenance or cleaning on the broiler.
•Always allow the broiler to fully cool before performing any service, maintenance or cleaning. Failure to wait for the broiler to cool fully may result in personal injury.
The procedures in this manual may include reference to the use of chemical products.The Nieco Corporation does not endorse the use of any particular cleaning/degreasing agent.
The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the proper rating.
•All electrical connections must be in accordance with local electrical codes and any other applicable codes.
The use of adequate ventilation (as rated in this manual) with this broiler is mandatory. Failure to adequately ventilate this unit and provide safe operating distances (as specified in this manual) is a fire safety hazard. Follow the instructions for emergency broiler shutdown in the event of an emergency.
WARNING ELECTRICAL SHOCK HAZARD. F AILURE T O FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH:
_
Electrical ground is required on this appliance.
_
Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
_
Do not use water on or near the control box located on the side of the broiler for risk of serious injury or death due to electrical shock.
WARNING, HIGH TEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCE­DURES COULD RESULT IN SERIOUS INJURY:
_
Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual.
A. GENERAL INFORMATION (Continued)
6 Model 1725/1731
B. INSTALLATION
B.1 Pre-Installation
Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and install the parts in their proper location. Refer to the Parts and Location section of this manual. If there are obvious or concealed damages to any part of the broiler, please contact your freight carrier.The fac­tory warranty does not cover freight damage.
B.2 Mounting
Follow the mounting instructions if this function is not performed by the installer.
B.3 Leveling
The grease drain system is based on a gravity-flow design. Therefore, it is extremely important to level the broiler during installation.
B.4 Hood Requirements
This appliance must be installed under a ventilation hood of adequate size and the following minimum capacity:
Model SCFM 1725 800 1731 800
Do not obstruct the flow of combustion and ventilation air. An adequate air supply must be available for safe and proper operation.
B.5 Clearance
For proper installation the minimum clearance from combustible and non-combustible construction must be 152 mm (6”) from the back and 152 mm (6”) from the front of the machine.Keep appliance area free from combustibles.
To facilitate disassembly and service of the unit a minimum of 610 mm (24”) should be allowed on the control panel (feed end) of the broiler, as well as in front and back of the broiler.
B.6 Gas Connection- 3/4” N.P.T.
At rated input the gas supply should deliver a pressure of at least 15 mbar (6" water column) at the broiler connection for natural gas.Incoming gas supply pressure must not exceed 50 mbar (20" water column).
*
152 mm (6”) Minimum, preferably 610 mm (24”) or more for service. Location clearances are from walls of broiler height.
7 Model 1725/1731
Note: Appliance installation must conform with all local codes. Check all fittings for gas leaks, including pilot tubing and inlet connections as soon as the appliance is connected to the gas supply.
Note: This appliance must be isolated from the gas supply piping system during any pressure testing of the gas supply piping system with test pressure of 3.45 kPa (0.5 psig) or more.
B.7 Electrical Connection
Power requirements are stated on the unit nameplate and must be connected accordingly.Before start­ing broiler, tighten all electrical connections in control box. An electrical wiring diagram can be found inside the control box.
Note: Disconnect power before servicing.
B.8 Pre-Operation Check
Be sure that all parts are installed in the proper location:
Ventilation is turned onBroiler is plugged inGas line is connected
8 Model 1725/1731
INSTALLING GAS APPLIANCE CONNECTORS AND FLEXIBLE GAS LINES CORRECTLY
RESTRAINING DEVICE INSTALLATION AND USE
This high strength restrainer is to be used with all moveable (castered) appliances. It fully complies with American Gas Association requirements. References: Z21.69, Z83.11, and Z21.41 with current revisions. Installation is quick and positive.In Canada, device is in accordance with CAN 1-6.9-M70 Quick Disconnect Devices for use with gas fuel, and CAN 1-6.10-88 metal connectors for gas appliances.
Correct length for any appliance is simply a matter of loosening two adjuster clips (1) and re-tightening. (3" to 6" shorter than appliance connector is desired length.)
Restrainer is made of heavy duty steel cable, with a strong scissor hood (2) at one end, and an equally strong spring hook (3) at the other.Cotter pin (4) is supplied to secure the installation.
For safety in the kitchen area, and to insure maxi­mum service life, it is vitally important to correctly install connectors.
In order to avoid sharp kinks or excessive bends that could have a damaging effect on the connec­tor, it may be necessary to attach pipe elbows in order to bring the connector into its proper plane. For easy movement of the appliance, the connec­tor should be installed with a "lazy" loop for mini­mum tension.
Note: Gas appliances should be disconnected prior to maximum movement. (Minimal move­ment is possible to connect hose.)
WRONG
Avoid sharp bends and kinks when pulling equip­ment away from wall.
RIGHT
Minimum pull of equip­ment is permissible for accessibility to quick dis­connect device.
9 Model 1725/1731
C. OPERATION
Controls and Indicators
MAIN ON/OFF SWITCH
GAS SYSTEM
PUSHBUTTON SAFETY VALVE
GAS PRESSURE GAUGE
IGNITION RESET SWITCH
CONTROL PAD
A. READY LIGHT - Indicates broiler is on B. RESET - Use to reset certain control functions C. LED Display D. UP/DOWN ARROW KEYS - For cursor movement E. SELECT - Make control selections F. ENTER G. LEFT - For selecting the left belt H. RIGHT - For selecting the right belt I. PRESET BUTTONS - For selecting preset settings for
different products
A B
C
D
F
E
G
H
I
10 Model 1725/1731
a
C.1 Lighting Procedures
1. Broiler is centered under hood and plugged in
2. Gas valve is open when handle is in line (parallel to) the pipe
3. Tur n ventilation system on
PILOTS MUST BE LIT WITHIN 2 MINUTES; IF YOU EXCEED 2 MINUTES, PRESS THE RESET BUTTON NEXT TO THE ON/OFF SWITCH AND REPEAT IGNITION PROCEDURES
Reset Button
1
Turn the MAIN POWER SWITCH (a) on.
2
Push and hold the SAFETY PUSH BUTTON VALVE (a) for 30 seconds. Release and verify that the burners have lit.
3
Check the GAS PRESSURE GAUGE (a), verify that it reads 4’.
Allow the broiler 30 minutes to
warm up.
WARNING
THE VENTILATION SYSTEM MUST BE ON AT ALL TIMES DURING BROILER OPERATION. OPERATING BROILER WITHOUT PROPER VENTILATION IS A SEVERE FIRE HAZARD.
IGNITION PROCEDURES
PRE-LIGHTING PREPARATION
a
a
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