NGM Evo Operation Manual

www.promax.it

NGM EVO USER GUIDE

The information contained in this document are for informational purposes only and are subject to change without notice and should not be interpreted by any commitment by Promax srl. Promax Ltd. assumes no responsibility or liability for errori or inaccuracies that may be found in this manual. Except as permitted by the license, no part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any

means, electronic, mechanical, recording or otherwise without prior permission Promax srl.

Any references to company names and products are for demonstration purposes only and does not allude to

any actual organization.

Rev. 3.00.4

NGM EVO USER GUIDE

1 Features

The system NGMEVO is a numerical control based on the Freescale MCF52259.

NGM EVO CPU

 Microprocessor type MCF52259 up to 80MHz  192 KbFlash  32 Kb RAM  16/32 Kb FRAM Permanent Memory  1 ETHERNET port 10/100 Mb RJ45  2 RS232 ports (1 RS485)  1 CAN OPEN Master/Slave  8 analog-inputs 12 bit configurable (0-10V dc) or (4-20mA)  1 Analog Output 0-10 V  16 Digital Inputs PNP 24 Vdc  14 Digital Outputs PNP 24 VDC up to 1 A  4 Channels STEP/DIR 400 Khz Position Mode, 125 Khz Interpolation Mode. Line Drive or Open

Collector

NGMIO EXPANSION (Max 4 Expansions) 1)

 16 Digital Inputs PNP 24 Vdc  14 Digital Outputs PNP 24 VDC up to 1 A

NGMsX EXPANSION (Max 3 Expansions) 1)

 2 Channels STEP/DIR 500 Khz Position Mode e Interpolation Mode. Line Drive  2 Channels encoder Line Drive 500 Khz  2 Analog Outputs +/- 10V 12 bit

1) The max number of expansions combined, NGMIO and NGMsX is 7

NGM EVO USER GUIDE

ORDER CODE NGM EVO

NGMEVO/ - - - - - xxxxxxxx

Without STEP/DIR

4 – STEP/DIR Channels Open Collector

4 – STEP/DIR Channels Line Drive

Without ETHERNET

1 - ETHERNET Port 10/100 Mb RJ45

2 - RS232

1 - RS232

1 - RS485 on SER2

Analog Inputs 0-10V

Analog Inputs i 4-20 Ma

Without Analog Outputs

1 – Analog Output 0-10 V on Digital Out 1

16 Kb FRAM Permanent Memory

32 Kb FRAM Permanent Memory

xxxxxxxx – Number configured channels analog inputs

ex: B123 – Channels 1,2,3 - 10 Volt

ORDER CODE NGMIO

NGMIO

ORDER CODE NGMsX

NGMsX/ - -

1 – Channel STEP/DIR Line Drive 500 Khz

2 – Channels STEP/DIR Line Drive 500 Khz

Without Encoder Channel

2 – Channels Encoder Line Drive

Without Analog Output

2 – Analog Outputs +/- 0V

Possible combinations: NGMsX/2-0-2 NGMsX/1-2-2 NGMsX/2-0-0 NGMsX/1-2-0

2 Ide nt i f i cation Co d e N G M EVO

NGM EVO USER GUIDE

DOWN

FRONT

3 NGM E VO Connectio n s

NGM EVO USER GUIDE

U.m.

Min

Standard

Max

DC IN

Vdc

Power (to 24Vdc)

W 2,6

BECAUSE THE CARD CAN BE DAMAGED

4 Con n e c t i o n s Descript i o n

4.1 Power

The NGMEVO requires two separate power supplies:

 Logical Power, PWR  Digital Outputs Power, J3 e J4

To supply the digital outputs, see the relevant chapter 4.9 As regards the supply of the logic section, this is necessary for normal operation of the card

4.1.1 Electrical Characteristics

THE SYSTEM IS PROTECTED FROM POLARITY INVERSION

DO NOT EXCEEDS THE MAXIMUM VOLTAGE VALUE ADMITTED

WARNING

NGM EVO USER GUIDE

4.2 Serial Ports

The serial ports on the NGMEVO allow communication with external devices to the control, PC-type, PLC and other.

 SER1-PRG: is normally used both for the download of the programs on the control, both for the

debugging from a PC application. It is also the port to use for updating the firmware

 SER2: Can be used for communication with other devices, such as a PLC, inverters or other. CAN BE

CONFIGURED RS485 MODE.

For the electrical signal, the serial ports are in compliance with RS232/RS485.

Use a CABLE WITH SHIELD for serial ports connections Connect the SHIELD to PIN 5 SER1 or SER2 to NGMEVO ports

Generally the RS232 connection, uses a NULL MODEM cable (pin 2,3,5) CROSSOVER (with inversion on pin 2,3)

Always check the external device that type of connection it accepts

RS232

RS485

Normally the GND pin is not connect

NGM EVO USER GUIDE

BECAUSE THE CARD CAN BE DAMAGED

4.2.1 Connections J6 SER1/PROG – J11 SER2

DO NOT EXCEEDS THE MAXIMUM VOLTAGE VALUE ADMITTED

WARNING

NGM EVO USER GUIDE

USE THE CABLE FOR CANOPEN COMMUNICATION

4.3 CAN BUS Port

The port CAN BUS allows the communication of the card NGMEVO with type devices for motors drives, slave of various kinds, encoders, and more. Communication takes place via the CAN OPEN protocol, based on its specifications DS401 and DS402 as regards the objects and the modes supported. In terms of data exchange, the line complies with DS301. The port can be configured as master or slave depending on the firmware present. The port CAN-BUS meets the specifications of ISO 11898-24V.

4.3.1 Connection CAN BUS

Is possible insert the TERMINATOR RESISTOR, inserting the JUMPER above the power connector.

WARNING

If the NGMEVO board is configured as MASTER, insert always the TERMINATOR JUMPER If the NGMEVO is configured as SLAVE, insert the TERMINATOR JUMPER if the board is the last node in the CanBus. In another situations, remove the JUMPER

4.3.2 CanOpen Max PDO Number

Normally the max PDO number managed by NGMEVO Canopen system , is 10. It is a total for PDO Rx and PDO Tx ex:

7 → PDO Tx 3 → PDO Rx

WARNING

NGM EVO USER GUIDE

4.3.3 CanOpen Cable

4.3.4 CONDUCTORS ELETTRIC RESISTANCE

22AWG: < 55,4 Ohm/Km 21AWG: < 43,6 Ohm/Km

PAIR CAPACITY

50 pF/m

IMPEDENCE

120 Ohm

TRASMISSION SPEED-CABLE LENGTH

Baud rate 1Mb Length Max 25 Mt Baud rate 800 Kb Length Max 50 Mt Baud rate 500 Kb Length Max 100 Mt Baud rate 250 Kb Length Max 250 Mt Baud rate 125Kb Length Max 500 Mt

VOLTAGE EXERCISE

30 V

NGM EVO USER GUIDE

USE THE CABLE FOR ETHERNET COMMUNICATION

4.4 Ethernet Port

The Ethernet port, allows the NGMEVO to communicate with other devices, llike PC and others. On data exchange level, it complies 10 BaseT and 100 BaseT standards. About protocols, it can be used in many ways:

 NGMEVO to PC communication, about on-line assistence, software and firmware download and

other. . In this case it's used a PROMAX specific protocol;

 PLC and other devices communication, with ModBus TCP/IP protocol;

4.4.1 Connections

The on board connector, complies the RJ45 standard, It's recommended to use PC with Ethernet ports complies this standard. It's recommended to use cables length conformed the standard. The connection cable can be CROSSOVER or NORMAL The port is automatically adapted to cable type

WARNING

NGM EVO USER GUIDE

Analog Input Configured

Digital Input Removed

1 9 2

10 3 11 4 12

MIN

TIPICA

MAX

VDC

25 Kῼ

72 Kῼ

4-20 Ma

175 ῼ

VIN

Rext

0-12 V

63 Kῼ

0-24 V

424 Kῼ

4.5 Analog inputs

The analog converter reads an input voltage from 0 to 10V or 4/20 mA with respect to GND. To get the full scale 12V or 24V, an external resistor must be inserted between the signal and card input. In any case, the value of the input voltage can exceed the full scale is not more than 0.2 V.

The use of analog input, remove automatically a digital input (see the following table)

Reference table for exclusion digital inputs

4.5.1 Analog Inputs Connections J12

4.5.2 Input Resistance

4.5.3 External resistance for voltages other than 0-10V or 4-20Ma

NGM EVO USER GUIDE

U.m.

Min

Max

Analog Output

Voltage

Vdc 0 10

10 Kῼ

THE ANALOG INPUT, CAN BE DAMAGED THE BOARD

4.5.4 Connection example

DO NOT EXCEEDS 0,2 Volt THE MAXIMUM VALUE SELECTED

WARNING

4.6 Analog Output on NGMEVO

The NGMEVO board, can be configure one analog output 0-10V

4.6.1 Electric characteristics

WARNING

THIS CONFIGURATION, ELIMINATES THE DIGITAL OUTPUT 1

NGM EVO USER GUIDE

POWER

MAX 48 VDC

LOAD

100 Ma continuativo 500 Ma picco

STATE ON (voltage)

MIN 0V MAX 1V

FREQUENCY

MAX 30 Khz

OUTPUT DIFFERENTIAL

MIN 2.2V MAX 3.3V specific TIA/EIA-422-B (RS422)

FREQUENCY

MAX 400 Khz in position mode – 125 Khz in interpolation mode

LOAD

V Min

V Typical

3,9 Kῼ

3,2 V

100 ῼ

2,6 V

4.7 Channels STEP/DIR

The board NGMEVO can use, up to four channels STEP / DIR for a total frequency of 400 Khz in position mode (125 Khz in interpolation mode). The outputs can be configured with OPEN COLLECTOR signals, or LINE DRIVE.

4.7.1 OPEN-COLLECTOR

4.7.2 LINE DRIVE

specifics TIA/EIA-422-B (RS422)

USE A CABLE WITH SHIELD FOR THE CONNECTIONS

WARNING

NGM EVO USER GUIDE

J13

J14

4.7.3 Connections OPEN COLLECTOR J13 /J14

NGM EVO USER GUIDE

J13

J14

4.7.4 Connections LINE DRIVE

NGM EVO USER GUIDE

U.m.

Min

Standard

Max

State On

Vdc

State Off

Vdc 0

Delay

3 (@ 24Vdc)

OFF

2 (@ 24Vdc)

Current

4 (10Vdc)

14 (@ 28Vdc)

4.8 Digital Inputs

All these signals are PNP Type optically isolated. Therefore, to enable an input must bring a positive VDC (24 Vdc typical) on the desired channel refers to the common inputs.

4.8.1 Electric characteristics

4.8.2 Connections J1/J2

WARNING

DO NOT EXCEEDS THE VOLTAGE LEVEL ABOVE DESCRIBED

NGM EVO USER GUIDE

U.m.

Min

Standard

Max

Note

Power

Vdc

Load

A 1

Continue (Tamb 25°)

A 2

Duty Cycle 25% (Tamb 25°)

Peak (10 ms non ripet.)

Delay

μs

OFF

μs

4.9 Digital Outputs

These outputs are optically isolated with respect to GND. In order to function should therefore feed them separately with a voltage of 24 Vdc. The load is driven by a transistor of the PNP type which when activated will provide a positive voltage equal to the voltage supply of the outputs. On the card there is a protection diode so you can also directly drive inductive loads. In case of inductive loads with absorption greater than or equal to 1 A or when the cable connection between the load and board exceeds a length of 3 meters, you should put the protection diode also close to the load (diode type 1N4007 or similar).

4.9.1 Electric characteristics

4.9.2 Connections J3/J4

WARNING

DO NOT EXCEEDS THE VOLTAGE LEVEL ABOVE DESCRIBED

THE DIGITAL OUTPUTS, ARE NOT PROTECTED BY OVERLOAD OR SHORT CIRCUIT

NGM EVO USER GUIDE

5 Pr o g rammin g

5.1 Manual Boot

The board usually uses an automatic boot. In case, the automatic boot is not available, it is necessary to proceed in the following way:

1) Run the program NGPROG (if used VTB skip step 2 and 3)

2) Set the COM and the type of card NGMEVO

3) Load the application. SREC and press TRANSFER APPLICATION

4) Press the keys simultaneously within 15 seconds RESET AND BOOT on the board

5) Release the RESET button

5.2 Upload VTB application

For upload VTB application, is possible use the following mode: The board NGMEVO is automatically in BOOT MODE (if is not available, see 5.1) when you use the BUTTON UPLOAD APPLICATION. The application is automatically RUN when the transfer is finish.

5.3 NGPROG

The application was developed by Promax NGPROG to allow the update software and firmware of the new controls based on μP ColdFire.

5.3.1 Upload firmware

1) Press button “FIRMWARE MANAGEMENT” on NGProg

2) If you use “UPDATE da File” use the standard windows Browser for find the .SREC file

2) If you use “UPDATE da Server” you must have a intenet active connection, NGPROG search in Promax server the new version of firmware

3) Select the serial port to PC and NGMEVO (or NGM13 if not present) board type

4) Start the upload firmware

5.3.2 Upload VTB application

1) Select the NGMEVO (or NGM13 if not present) Board

2) Select the COM on PC

3) Selct the .SREC file by button “LOAD”

4) Start the upload by button “Upload Application”

6 Sta tu s Led

ST-1/L1 (Green led):

 Fast blink – board in BOOT MODE  blink1 sec – application RUN

ST-2/L2 (Yellow led):

 NO BLINK - No activity on RS232 or CAN SLAVE  BLINK - activity on RS232 or CAN SLAVE

PWR (Red led): Power On

NGM EVO USER GUIDE

102 mm

21,50 mm

Down

Front

DOWN

FRONT

7 NGMIO C o n n e c t ions

The NGMIO board, is an expansion for NGMEVO local BUS:

 16 Digital Inputs  14 Digital Outputs

Can Be insert up to 4 expansions NGMIO for a total:

 80 Digital Inputs  70 Digital Outputs

The digital I/O are the same specifics to NGMEVO I/O, see Chapr. 4.8 and 4.9

NGM EVO USER GUIDE

REFER TO CHAPTERS 4.8 AND 4.9 FOR

CONNECTIONS AND WARNINGS

7.1 Connections NGMIO J1/J2

7.2 Connections NGMIO J3/J4

NGM EVO USER GUIDE

102 mm

21,50 mm

Front

Down

DOWN

FRONT

8 NGMs X C o n n e ctions

The NGMsX board, is an expansion for NGMEVO local BUS:

 2 Channels STEP/DIR 500 Khz clock interpolation and position mode  2 Channels encoder Line Drive 500 Khz  2 Analog Outputs +/- 10 V 12 bit

Can Be insert up to 3 expansions NGMsX Can be managed the following combinations for a NGMsX expansion:

 2 Channels STEP/DIR  2 Channels STEP/DIR and 2 Analog Outputs  1 Channel STEP/DIR , 2 Analog Outputse 2 Channels Encoder  1 Channel STEP/DIR and 2 Channels Encoder

NGM EVO USER GUIDE

OUPUT

MIN 3V MAX 5V

CLOCK

MAX 500 Khz

J21

8.1 Channels STEP/DIR on NGMsX Expansion

The NGMsX board can use 2 channels STEP/DIR up to 500 Khz clock for single channel The outputs are type LINE DRIVE 5V

WARNING

USE A CABLE WITH SHIELD FOR THE CONNECTIONS

NGM EVO USER GUIDE

U.m.

Min

Soglia

Max

On voltage level

Vdc

0 0,8

Off volatge level

Vdc

4 12

R input Ω 6

Frequency

KHz

500

T0 PNP

Index

On level

Vdc

2,5

2,2

7,7

Off level

Vdc

1,5

T0 NPN

Index

On level

Vdc

1,4

Off level

Vdc

7,7

Channel

Min

Max

Output Cuurent

Ch1 J22

4,75 Vdc

5,25 Vdc

100 Ma

Ch2 J23

4,75 Vdc

5,25 Vdc

100 Ma

8.2 Channels ENCODER on NGMsX Expansion

The NGMsX can use TWO channels ENCODER LINE DRIVE up to 500 Khz for channel. The encoder (or optical line) must be connected with a shielded cable, to prevents electromagnetic interference . It's also recommended to have separated cable for each encoder and put far away the connection by interferences sources (inverters,high voltage cable, AC motors, ecc.). NGIO is ready to use LINE-DRIVE encoders, also supplies the +5Vdc source voltage. It can't be used with PUSHPULL or OPEN-COLLECTOR encoders. In case of motor-drives encoder simulation, is not necessary to connect the Vdc supply, but only the GND.

8.2.1 Electric characteristics

8.2.2 Electric characteristics +5vdc output encoder supply

NGM EVO USER GUIDE

J22/J23

8.2.3 Example

USE A CABLE WITH SHIELD FOR THE CONNECTIONS

WARNING

NGM EVO USER GUIDE

U.m.

Min

Standard

Max

Analog

Output

Output voltage

Vdc

-10 9,995

Output impedence

250 290

Relè Conctat

Voltage

Vdc

Current A 1

8.3 Analog Outputs on NGMsX Expansion

The NGMsX board can use TWO analog outputs +/-10 V 12 bit and TWO RELE' CONTACTS

8.3.1 Electric characteristics

USE A CABLE WITH SHIELD FOR THE CONNECTIONS

WARNING

NGM EVO USER GUIDE

N=expansions number

NGMIO or NGMsx

9 Dimen s i o n s

NGM EVO USER GUIDE

10 N o t es on the CE l egi s l a ti on

NGMEVO

We have two directives about electronic devices, regarding the NGMEVO : the 2006/42/CE (machine directive) about safety use of the devices and 2004/108/CE about electromagnetic compatibility. About the first (machine directive) electric/electronic devices, must complies the "low voltage" directive (2006/95/CE) but it can be applied on devices supplied at 50-1000Vac or 75-1500Vdc. NGMEVO works at a voltage of 24Vdc (thus Intrinsically “safe” ), so it belongs to "very low voltage" devices (class 0 legislation CEI

11.1), on which it isn't no legislation about.

On electromagnetic compatibility, regarding the 2004/108/CE norm, this device can be classified as a "finished appliance". Due to the fact that the NGMEVO will be normally integrated inside a complex electromechanics system, the machine electric board, by a manufacturer in an industrial ambit and not by a final customer, it haven’t any certification duty.

PROMAX however, can institute some specific measure as a pre-compliance, in case of particular demands of costumers, regarding the device electromagnetic characterization. For example, can be made some measure under the CEI EN 61000-6-1 norm (2007 generic norms – residential , commercial and light industrial ambient immunity) or CEI EN 61000-6-1 (2007 generic norms - residential , commercial and light industrial ambient emission)

NGM EVO USER GUIDE

Index

............................................................................................................................... 2

1 Features .......................................................................................................... 3

2 Identification Code NGM EVO ........................................................................ 4

3 NGM EVO Connections .................................................................................. 5

4 Connections Description ................................................................................. 6

4.1 Power ........................................................................................................ 6

4.1.1 Electrical Characteristics .................................................................... 6

4.2 Serial Ports ................................................................................................ 7

4.2.1 Connections J6 SER1/PROG – J11 SER2 ........................................ 8

4.3 CAN BUS Port ........................................................................................... 9

4.3.1 Connection CAN BUS ......................................................................... 9

4.3.2 CanOpen Max PDO Number .............................................................. 9

4.3.3 CanOpen Cable ................................................................................ 10

...................................................................................................................... 10

4.3.4 CONDUCTORS ELETTRIC RESISTANCE ...................................... 10

4.4 Ethernet Port ............................................................................................ 11

4.4.1 Connections ....................................................................................... 11

4.5 Analog inputs .......................................................................................... 12

4.5.1 Analog Inputs Connections J12 ........................................................ 12

4.5.2 Input Resistance ............................................................................... 12

4.5.3 External resistance for voltages other than 0-10V or 4-20Ma ......... 12

4.5.4 Connection example ......................................................................... 13

4.6 Analog Output on NGMEVO ................................................................... 13

4.6.1 Electric characteristics ...................................................................... 13

4.7 Channels STEP/DIR................................................................................ 14

4.7.1 OPEN-COLLECTOR ........................................................................ 14

4.7.2 LINE DRIVE ...................................................................................... 14

4.7.3 Connections OPEN COLLECTOR J13 /J14 ................................... 15

4.7.4 Connections LINE DRIVE ................................................................. 16

4.8 Digital Inputs ........................................................................................... 17

4.8.1 Electric characteristics ...................................................................... 17

4.8.2 Connections J1/J2 ............................................................................ 17

4.9 Digital Outputs ......................................................................................... 18

4.9.1 Electric characteristics ...................................................................... 18

4.9.2 Connections J3/J4 ............................................................................ 18

NGM EVO USER GUIDE

5 Programming ................................................................................................. 19

5.1 Manual Boot ............................................................................................ 19

5.2 Upload VTB application ........................................................................... 19

5.3 NGPROG ................................................................................................ 19

5.3.1 Upload firmware ................................................................................ 19

5.3.2 Upload VTB application .................................................................... 19

6 Status Led ..................................................................................................... 19

7 NGMIO Connections ..................................................................................... 20

7.1 Connections NGMIO J1/J2 ...................................................................... 21

7.2 Connections NGMIO J3/J4 ...................................................................... 21

8 NGMsX Connections ..................................................................................... 22

8.1 Channels STEP/DIR on NGMsX Expansion ......................................... 23

8.2 Channels ENCODER on NGMsX Expansion ........................................ 24

8.2.1 Electric characteristics ...................................................................... 24

8.2.2 Electric characteristics +5vdc output encoder supply ....................... 24

8.2.3 Example ............................................................................................ 25

............................................................................................................................. 25

8.3 Analog Outputs on NGMsX Expansion ................................................... 26

8.3.1 Electric characteristics ...................................................................... 26

9 Dimensions ................................................................................................... 27

10 Notes on the CE legislation ........................................................................ 28

NGM Evo Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual