Nex 820-0007 Owner's Manual

OUTDOOR TABLE TOP GAS GRILL

MODEL #820-0007 Pages 2-16

GRIL AU GAZ DESSUS D'EXTÉRIEUR POUR DESSUS DE TABLE

Nº MODÈLE 820-0007 Pages 17-32

SERIAL # ____________________ MFG. DATE _____________ PURCHAS E DATE: _____ ____ ___

• This instruction manual contains important information necessary for the proper

assembly and safe use of the appliance.

• Read and follow all warnings and instructions before assembling and using the

appliance.

• Follow all warnings and instructions when using the appliance.

• Keep this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1- 866-984-7455 in USA and 1-800-648-5864 in Canada, 8 a.m.-5 p.m., PST, Monday-Friday.

19000422A0

TABLE OF CONTENTS

Table of contents and Warning………....2

Safety Information………………….........3-4

Package Contents List…………………...5 Preparation………………………….…….5 Assembly Instructions…………...….……6-7 Installation Instructions……………….….8-9

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odour continues, keep away from the appliance and immediately call your gas supplier or local fire department.

Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death

DANGER

Operation Instructions…………………10-11 Care and Maintenance………………...11-13 Trouble Shooting……..………………...13 Replacement Parts List…………..…….14-15 Warranty……….…………………………16

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 ft (3 m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

4. Do not fill cooking vessel beyond maximum fill line.

5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115ºF (45ºC) or less.

6. This appliance is not intended for and should never be used as a heater.

7. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.

SAFETY INFORMATION

Please read the following instructions carefully before attempting to assemble, operate or install the product. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have questions regarding the product please call customer service at 1- 866-984-7455 in USA and 1-800-648-5864 in Canada, 8 a.m.-5 p.m., PST, Monday-Friday.

LP- gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S Department of Transportation (DOT) or the National Standard of Canada, CANB339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods

1. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192, and the Recreational Vehicle Code, CSA Z240 RV, as applicable.

2. Table top grill is for outdoor use only. Grill should be operated in a well-ventilated space. Never operate in an enclosed space, garage or building. Your grill is not intended to be installed in or on recreational vehicles and / or boats .

3. Heated liquids remain at scalding temperatures long after the cooking process. Do not touch the cooking appliance until liquids have cooled to 115°F (45°C) or less.

4. Do not install or use grill within 24” (61cm) of combustible

materials from back and sides of grill. Grill shall not be located under

overhead surfaces (closed carport, garage, porch, patio) that can catch fire.

5. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

6. It is the responsibility of the assembler/owner to assemble, install and maintain gas grill. Do not let children and pets operate or play near your table top grill. Failure to follow these instructions could result in serious personal injury and/ or property damage.

7. Remove lid before lighting grill. When grill is not in use, turn off control knob on LP gas cylinder.

8. Carefully follow instructions in this manual for proper assembly and leak testing of your grill. Do not use grill until leak checked. If leak is detected at any time, it must be stopped and corrected before using grill further.

9. Appliance area should be kept clear and free from combustible materials, gasoline, bottled gas in any from and other flammable vapours and liquids. Do not obstruct flow of combustion and ventilation air.

10. Never try to light grill with lid closed! Buildup of gases is very dangerous and could cause an explosion

11. Keep any electrical cord of fuel supply hose away from any heated surfaces

12. Propane is a flammable gas and improper handling may result in explosion and/or fire and serious accident or injury.

15. This appliance will be during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids

16. Do not leave your grill unattended while in operation

17. Do not use while under the influence of drugs or alcohol.

18. Do not store any spare LP (propane) cylinder, full or empty, under or near your grill.

19. Appliance is not intended for commercial use or rental

20. The cylinder must be disconnected when the appliance is not in use

NATURAL HAZARD • SPIDERS

FACT: Sometimes spiders and other small insects climb into the burner tube. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas. Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used.

SAFETY INFORMATION

The Fuel System

Gas grills are used safely by millions of people when following simple safety precautions. The items in the fuel system are designed for operation with this grill. They must not be replaced with any other

brand. (See parts list for replacement items.) GAS BURNER: The gas burner is constructed of stainless steel and should not require maintenance other than

inspection for insects/nests inside the air intake slots.

LP GAS REGULATOR CAUTION

The gas pressure regulator provided with this appliance must be used. This regulator is equipped with the required orifice and is set for the required outlet pressure for this appliance. This combination of orifice size and pressure regulation specifications provides the cooking performance intended by Nexgrill Table Top Grill. Substitution of regulator by any other device or any other manufacturer is dangerous and could result in serious injury.

FUEL SUPPLY HOSE

The hose connected regulator provided with this appliance is 3 feet (91.4cm) length. Keep the fuel hose away from any heated surface(s).

PROPANE FUEL: Warning - propane is a flammable gas. Improper handling may result in an explosion and/or fire and serious accident or injury. Your grill is designed to operate with propane (LP) gas only and is equipped with the proper orifice for propane gas.

Caution: Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use.

The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or any other enclosed area. The Nexgrill Table Top Grill may be stored indoors if the LP gas cylinder is removed and stored outdoor. The LP gas cylinder (not included) is threaded for connection directly to the gas regulator supplied with this appliance. Care should be taken when threading the cylinder to the regulator to engage threads correctly to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful that the regulator does not strike the grill, the ground, or any other surfaces. Replace the protective cap over the threaded cylinder connection when removed from grill. If any difficulty occurs when connecting or disconnecting the cylinder to the regulator assembly, contact your local gas supplier for assistance.

When reconnecting the LP gas cylinder to the regulator, be sure to hand-tighten until snug. This connection should be inspected for damage and leak tested after each reconnection.

To Do a Leak Test, make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fitting. Bubbles indicate leaks.

Check all gas supply fittings for leaks before each use. Do not

Regulator

use the grill until all connections have been checked and do not leak.

Propane cylinder

WARNING

Always operate the grill on a tabletop, no higher than 32

inches (81cm).

Place the propane tank on the ground immediately adjacent to the tabletop, no further than 24 inches (61cm) from the grill.

Failure to follow these instructions could cause the propane tank to overheat and vent propane which could ignite causing serious personal injuries or property damage and/or a tripping hazard over the gas hose or propane tank, pulling the grill off the tabletop causing serious personal injuries or property damage.

PACKAGE CONTENTS

Part Description Quantity

1 Grill 1 set 2 Cooking grid with hole 1 pc 3 Flame tamer 2 pcs

32" (81cm)max

(

)

4 Grease tray 1 pc

PREPARATION

Before beginning assembly, installation or operation of product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.

• Your Nexgrill Table Top Grill is pre-assembled. The only assembly required is to connect the foldable legs and place the flame tamers, cooking grid and control knobs into the grill.

• Estimated Assembly Time: 5 minutes.

ASSEMBLY INSTRUCTIONS

1. Remove all the packing materials and move grill close to a desired location.

2. Open the foldable legs as shown in Fig.1.

3. Insert the grease cup from the front of the grill as shown in Fig 2.

Fig. 1

Fig. 2

4. Place the flame tamers and cooking grid in the firebox as shown in Fig. 3.

Fig. 3

ASSEMBLY INSTRUCTIONS

5. Push and turn the knob and check for sparks.

Fig. 4

6. Attach the regulator with 3 feet (91.4cm) hose to

the propane cylinder by turning the regulator handle clockwise as shown in Fig. 5. If the outdoor cooking appliance is not in use, the gas must be turned “OFF” at the Liquid Propane cylinder.

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak (see “Leak Testing” instructions on page 9).

7. Place the table top on the desk as shown in Fig.6.

Note: This table top grill is use with 3 fee t (91.4 cm) gas hose, suggest to use this grill on the 32 inch (81 cm) high table.

32" (81cm)max

Fig. 5

Fig. 6

(

)

Note: When you are not using the grill, you can fold the legs and lock them in brackets as shown in Fig.7.

Fig. 7

INSTALLATION INSTRUCTIONS

GAS HOOK-UP

Only the pressure regulator and hose assembly supplied with the grill should be used. Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer. This grill is configured for Liquid Propane. Do not use a Natural Gas supply.

Total gas consumption (per hour) with all burners set on “HI”: Main burners 20,000 BTU/Hr. Total 20,000 BTU/Hr.

The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, National Gas Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,or the Standard for Recreation Vehicles, ANSI A119.2/NFPA 1192, and CSA Z240 RV Series, Recreation Vehicle Code, as applicable.

LIQUID PROPANE CYLINDER REQUIREMENTS (20-lb./9kg Cylinder)

A dented or rusty Liquid Propane cylinder may be hazardous and should be checked by your supplier. Never use a cylinder with a damaged valve. The Liquid Propane cylinder must be constructed and marked in accordance with the specifications for Liquid Propane cylinders by the United States Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods Commission. The 20-lb./9kg cylinder must have a shut-off valve terminating in a valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1. Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance. The cylinder system must be arranged for vapour withdrawal. The cylinder must include a collar to protect the cylinder valve. Manifold pressure: (operating) 11 inches (27.9cm) water column (W.C.), (non-operating) 11.2 inches (28.4cm) water column (W.C.). The Liquid Propane cylinder must be fitted with an Overfill Protection Device (OPD). Remove the plastic valve cover from the Liquid Propane cylinder. Make sure the grill gas hoses do not contact the grease pan or grill firebox when the Liquid Propane cylinder is placed into the cart.

CONNECTING THE LIQUID PROPANE CYLINDER

To connect the Liquid Propane gas supply cylinder: The cylinder valve should be in the “OFF” position. If not, turn the valve clockwise until it stops. Make sure the cylinder valve has the proper type-1 external male thread connections per ANSI Z21.81. Make sure the burner valves are in the “OFF” position. Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for damage. When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it stops. Use of a wrench could damage the quick coupling nut and result in a hazardous situation Open the cylinder valve fully by turning the valve counterclockwise. Before lighting the grill, use a soap and water solution to check all the connections for leaks. If a leak is found, turn the cylinder valve “OFF” and do not use the grill until a local Liquid Propane dealer can make repairs.

WARNING

Never attempt to use damaged or obstructed equipment. See your local Liquid Propane dealer for repair.

INSTALLATION INSTRUCTIONS

DISCONNECTING THE LIQUID PROPANE CYLINDER

Turn the grill burner valves “OFF” and make sure the grill is cool. Turn the Liquid Propane cylinder valve “OFF” by turning clockwise until it stops. Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LEAK TESTING GENERAL

Although gas connections on the grill are leak tested prior to shipment, a complete leak test must be performed at the installation site. Before each use, check all gas connections for leaks using the procedures listed below. If the smell of gas is detected at any time, you should immediately check the entire system for leaks.

BEFORE TESTING

Make sure all packing materials have been removed from the grill, including the burner tie-down straps.

WARNING

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame.

Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the Liquid Propane cylinder is full.

TO TEST

1. Turn the burner valves off.

2. Turn the Liquid Propane cylinder valve counterclockwise to open the valve.

3. Apply the soap solution to all gas fittings. Soap bubbles will appear where a leak is present.

4. If a leak is present, immediately turn the gas supply “OFF” and tighten leaky fittings.

5. Turn the gas back “ON” and recheck.

6. Should the gas continue to leak from any of the fittings, turn the gas supply “OFF” and contact customer service at 1- 866-984-7455 in USA and 1-800-648-5864 in Canada.

7. If there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to the outdoor cooking gas appliance being put into operation.

Only those parts recommended by the manufacturer should be used on the grill. Substitutions will void the warranty.

WARNING

Do not store grill indoors unless the cylinder is disconnected. Do not store cylinder in a building, garage, or any other enclosed area, and keep area, and keep out of reach of children at all times.

INSTALLER FINAL CHECK

Maintain specified clearance of 24 inches from combustible materials and construction.

All internal packaging has been removed.

The hose and regulator are properly connected to the Liquid Propane cylinder.

The unit has been tested and is free of leaks.

The gas supply shutoff valve has been located.

All burners are installed.

Keep the instruction manual for future reference

WARNING

1. The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2-in.PSI (3.5kpa).

2. The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2-in.PSI (3.5kpa).

WARNING

1. Do not store spare Liquid Propane cylinders under or near this appliance.

2. Never fill the cylinder beyond 80 percent capacity.

3. If the information in item 1&2 is not followed exactly, a fire causing death or serious injury may occur.

OPERATION INSTRUCTIONS

LIGHTING THE GRILL

1. Place the legs in up position.

2. Make sure the propane cylinder is tightly treaded into

the regulator (hand tighten only).

3. Open lid. Always open lid when lighting.

4. Push and turn Main burner knob slowly to IGNITE/HIGH

(ALLUMAGE/ÉLEVÉ) as show in Fig.8, burner should light immediately.

5. If ignition does not occur in 3-5 seconds, turn the control knob “OFF.”

Wait 5 minutes before attempting to re-light the grill. If the grill fails to ignite after the second attempt, call customer service at 1- 866-984-7455 in USA and 1-800-648-5864 in Canada. for assistance. With burner lit, gently close the lid and allow the grill to warm up for 20-30 minuets prior to use.

Note: If the knob can’t spark insert the match into the lighting rod as show in Fig.9. Ignite the match and insert though the cooking grids to the burner.

Fig.9

IGNITE / HIGH

1. Push

2. Turn knob to IGNITE/HIGH

Fig.8

OFF

IGNITE / HI

Main Burners

OFF

(ALLUMAGE/ÉLEVÉ)

IGNITE / HI

OFF

3. Adjust flame

TURNING THE GRILL OFF

1. Turn knob to “OFF” position.

2. Turn the propane cylinder control knob to the “OFF” position. Caution: Do not attempt to re-light the grill without following all the lighting instructions.

3. Allow the grill body to cool at least 30 minutes before attempting to mov e or transport.

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