Nex 740-0594a, 750-0594a Owner's Manual

ITEM / ARTICLE / ARTICULO # 296474

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STAINLESS STEEL LP BUILT-IN GRILL

MODEL / MODÈLE / MODELO # 740-0594A

To reduce the risk of fire, burn hazard or other injury, read the Care and Use Manual carefully and completely before using your grill.

1. Do not store or use gasoline or other

2. An LP cylinder not connected for use shall

Example only: SERIAL # ________ MFG. DATE ________ PURCHASE DATE: _________

WARNING

flammable liquids and vapors in the vicinity of this or any other appliance.

not be stored in the vicinity of this or any other appliance.

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-323-5263, 8 a.m. - 6 p.m., PST, Monday - Friday, 8 a.m. – 12 p.m. Saturday.

WARNING

FOR OUTDOOR USE ONLY

WARNING

This grill is not intended to be installed in or on recreational vehicles and/or boats.

TABLE OF CONTENTS

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Safety Information….…………………………………………………....………………...……..….2

Package Contents List………………………………………………………………………..……..6 Preparation……………….…………………. ……………………….…………….………………..7 Island Construction…………………………………………………………….…..……..………….7 Assembly Instructions…………………………………………………………….…..……..………9

Installation Instructions…………………………………………………………….....…….……...10

Operation Instructions…….…………………………………………………….…..…..……….…13 Gas Conversion from LP to NG…………………………………………………………………..15 Care and Maintenance……………………………………………………………………………..18 Troubleshooting…………………………………………………………………..……….……..…20 Warranty………………………………….…………………………………………..………..…….22 Replacement Parts List………………….…...……………………………………..…….……….23

SAFETY INFORMATION

RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS

WARNING

WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION – Hazards or unsafe practices which COULD result in minor personal injury.

WARNING

Do not use the grill if the odor of gas is present. Contact customer service at 1-877-323-5263.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

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WARNING

1. The grill and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psi. (3.5 kpa).

2. The grill must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less 1/2 psi. (3.5kpa)

WARNING

Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for repair.

WARNING

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame.

Do not install this unit into combustible enclosures. There should be a minimum clearance of 24 inches form all sides to combustible materials.

This grill is not intended to be installed in or on recreational vehicles and/ or boats.

Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

When lighting, keep your face and hands as far awa

Do not leave the grill unattended while cooking.

Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate.

When using a match to light the grill make sure to use the attached lighting rod.

WARNING

from the grill as possible.

WARNING

CAUTION

WARNING

Cylinder must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area.

WARNING A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use an OPD gas tank,

which offers an Overfill Prevention Device.

This safety feature prevents the tank from being overfilled, which can cause malfunction of the LP gas tank, regulator and/ or grill.

WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow.

Inspect the grill at least twice a year.

CAUTION Before cleaning, make sure the gas supply and control knobs are in the “OFF” position and the burners have cooled

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When using the rotisserie burner, remove the warming rack. High heat from the burner may cause the warming rack to bend.

Do not attempt to light the grill if gas odor is present. Contact customer service at 1-877-323-5263. When lighting, keep your face and body as far away from the burner as possible.

BEFORE LIGHTING

Inspect the gas supply hoses prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

Only the pressure regulator and hose assembly supplied with the unit should be used. Never sub stitute regulators for those supplied with the grill. Contact customer service for proper replacement.

Screw the regulator (type QCC1) onto the cylinder. Leak check the hose and regulator co nnections with a soap and water solution before operating the grill (See “Leak Testing” instructions on page 10).

Do not turn “ON” the gas at the LP gas cylinder unless the quick connect gas hose is properly connected to the side burner gas pipe system and all burner valves are in the “OFF” position.

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. A liquid propane cylinder not connected for use should not be stored in the vicinity of this or any other appliance.

3. Do not store spare liquid propane gas cylinders under or near this appliance. 4 Never fill the cylinder beyond 80 percent capacity.

5. Liquid propane cylinders must be fitted with an Overfill Protection Device (OPD).

6. If the information above is not followed exactly, a fire resulting in death or serious injury could occur.

USING THE SIDE BURNER

Inspect the gas supply hose prior to turning on the gas. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if gas odor is present.

Keep a spray bottle of soapy water near the grill and check the connections before each use.

ROTISSERIE DRIVE MOTOR

To ensure continued protection against electric shock: Connect to properly grounded outlets only. Keep extension cord connections dry and off the ground. Do not expose to rain. Do not use indoors.

CAUTION

WARNING

LP GAS CYLINDER WARNING

CAUTION The grill head is heavy and will require two or more people to lift and position onto grill cart.

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WARNING Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

CALIFORNIA PROPOSITION 65-WARNING The burning of gas fuel generates some byproducts, which are known by the State of California to cause cancer or reproductive harm. To minimize exposure to these substances, always operate this unit according to the care and use manual, ensuring you provide good ventilation when cooking with gas.

TESTED IN ACCORDANCE WITH ANSI Z21.58 LATEST STANDARD and CGA 1.6-2007 STANDARED FOR OUTDOOR COOKING GAS APPLIANCES. THIS GRILLL IS FOR OUTDOOR USE ONLY.

Check your local building codes for the proper method of installation. In the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and propane Installation Code, Electrical Code

ANSI/NFPA 70

SAFETY PRACTICES TO AVOID INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potent ial.

When using this appliance basic safety practices must be followed, including the f ollowing: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service

should be referred to a qualified technician. The grill is for outdoor use only.

The grill is not intended to be installed in or on recreational vehicles and/or boats. Children should not be left alone or unattended in an area where the grill is being used. Do not allow children

to sit, stand or play on or around the grill at any time. Do not store items of interest to children around or below the grill or cart. Do not allow children to crawl inside

the cart. Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate,

burner or hot surface until it has cooled. The fabric could ignite, causing serious personal injury. For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using

this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, ceramic, earthenware, or other glazed utensils are suitable for grill use. Other

types of materials may shatter with sudden temperature changes. Use only low or medium heat settings in accordance with the manufacturer’s guidelines. Do not heat unopened food containers as a build-up of pressure may cause the containers to burst.

Use a covered hand when opening the grill lid. Never lean over an open grill. When lighting a burner, always pay close attention to what you are doing. Make certain you are aware of

which burner you are lighting so that your body and clothing remain clear of open flames. When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas

become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place of potholders. Do not allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or

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trap excessive heat in the control area. For proper lighting and performance of the burners, keep the burner ports clean. It is neces sary to clean them

periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

WARNING Spiders and other insects can nest inside the burners of this and other grills, which could disrupt gas flow. This dangerous condition could cause a fire behind and beneath the valve panel, damaging the grill and making it unsafe for operation. Inspect the grill at least twice a year.

Never use a dented or rusty propane cylinder. Turn off all control knobs and make certain the grill is cool before using any type of aerosol cleaner on or around it. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products, which promote flare-ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not

use in buildings, garages, sheds, breezeways or other such enclosed areas. This unit is intended for outdoor use only. Keep the areas surrounding the grill free from combustible materials including, fluids, trash, and vapo rs such

as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air. If the unit is stored indoors, make sure it is cool.

Do not use briquettes of any kind in the grill. The 740-0594A liquid propane gas grill is designed for optimum performance without the use of briquettes. Do

not place briquettes on the flame tamers as this will block the vent to the grill burners. Adding briquettes can damage ignition components, thus voiding the warranty. Keep the back of the cart free and clear from debris. Keep electrical supply cords and the rotisserie motor cord away from heated areas of the grill.

Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.), a windbreak will be required. Always adhere to the clearance specifications

PLACEMENT OF THE GRILL

WARNING

Do not install this unit into combustible enclosures. There should be a minimum clearance of 24 inches

Outdoor cooking appliances should not be used under overhead combustible construction.

form all sides to combustible materials.

When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic paths, and keeping gas supply lines as short as possible.

Place the grill in well-ventilated areas. Never place the grill in a building, garage, breezeway, shed or other such enclosed areas. During heavy use, the grill will produce a lot of smoke.

PACKAGE CONTENTS LIST

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1. Body Assembly ----------1pc.

PREPARATION

Before beginning assembly, installation or operation of product, make sure all parts are present. Comp are parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.

• Estimated Assembly Time: 50 minutes

• Tools Required for Assembly: Phillips Screwdriver (not included) and Wrench (not included)

• Note: The right and left sides of the grill are designated as if you are standing and facing the grill.

ISLAND CONSTRUCTION

Do not install this unit into combustible enclosures. There should be a minimum clearance of at least 24in.(60.96cm)from all sides to combustible materials.

WARNING

1 3/4 in.(4.5cm)

11 in.(27.94cm)

23 5/8 in.(60cm)

2. Tank Tray----------1 pc.

Fig. 1

3 in. (7.6cm)

)

(

4in.

(

)

5 in. (12.7cm)

4 in. (10.2cm)

1 in. (2.54cm)

3. Bracket----------1 pc.

(

)

1 in. (2.54cm)

5 in. (12.7cm)

(

)

10 in. (25.4cm)

2 in. (5.08cm)

1 in. (2.54cm)

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Island cutout dimensions for 5 burners built-in grills: Width 38 inches (83.82 cm) Depth 21 inches (53.34cm) Height 11 inches (27.94 cm) Tank bolt dimension for 5 burners LP Tank bolt type: 1/2 inches-12UNC (1.27 cm) Tank bolt length: 9/20 inches (11.5 cm)

Non-Combustible material needs to be used for built-in enclosure. The proper selection of material could be brick, firewall or steel.

Never use wood or any combustible material for built-in enclosure.

Measurements shown are for attaching the LP regulator to the island.

Fig. 2

41 1/4 in.(104.78cm)

37 1/4 in.(94.62cm)

37 3/4 in.(95.89cm)

Fig. 3

Fig. 4

1 7/16 in.(3.65cm)

(

)

16 7/8 in. (42.86)

13/16 in.(2.06cm)

1 7/16 in.(3.65cm)

(

)

16 7/8 in. (42.86)

13/16 in.(2.06cm)

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