Nex 730-0830, 720-0830 Owner's Manual

OUTDOOR GAS GRILL

MODEL #720/730-0830 Pages 2 -42

GRIL À GAS EXTÉRIEUR

MODÈLE 720/730-0830 Pages 43-84

SERIAL # ____________________ MFG. DATE _____________ PURCHASE DATE: ____________

• This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.

• Read and follow all warnings and instructions before assembling and using the appliance.

• Keep this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer service

department at Canada: 800-648-5864, U.S.: 800-913-8999, 8 a.m.-5 p.m., PST, Monday-Friday.

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19000402A1

• Cemanueld’instructionscontientd’importantesinformationsessentielles à un assemblage approprié et sécuritairede l’appareil.

• Lire et respecter tousles avertissementset toutesles instructions avant l’assemblageet l’utilisationde l’appareil.

• Conserver cemanuel à titrede référenceultérieure.

Des questions, des problèmes, des pièces manquantes? Avant de retourner l’article au

détaillant, communiquez avec le service à la clientèle au Canada: 800-648-5864, U.S.: 800-913-8999, entre8h et18hHNP, du lundi au vendredi et entre 8h et 12 h, le samedi. Assurez-vous d’avoir votre numéro de série en main. Ce numéro se situe à l’intérieur de la porte avant de votre barbecue.

Safety Instruction . . . . . . . . . . . . . . . . . . . . .

Package Contents List . . . . . . . . . . . . . . . . .

Hardware Contents . . . . . . . . . . . . . . . . . . . .

Exploded View . . . . . . . . . . . . . . . . . . . . . . . .

Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Instruction . . . . . . . . . . . . . . . . . .

Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . .

Installer Final Check List. . . . . . . . . . . . . . . .

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .

Operating Instruction . . . . . . . . . . . . . . . . . . .

Grill Lighting Instruction . . . . . . . . . . . . . . . .

3-6

7-8

11-12

13-20

22-23

24-25

Table of Contents

Lighting Instruction. . . . . . . . . . . . . . . . . . . .

Care and Maintenance . . . . . . . . . . . . . . . . .

Trouble Shooting . . . . . . . . . . . . . . . . . . . . .

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . .

Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grill Cooking Chart . . . . . . . . . . . . . . . . . .. .

Grill Recipe Suggestion . . . . . . . . . . . . . . .

Limited Warranty . . . . . . . . . . . . . . . . . . . . .

Natural Gas Conversion …………………

25-26

28-29

30-31

32-33

35-42

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Safety Instruction

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 ft (3 m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

4. Do not fill cooking vessel beyond maximum fill line.

5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115ºF (45ºC) or less.

6. This appliance is not intended for and should never be used as aheater.

7. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

Failure to comply with these instructions could result in a fire or explosion that

could cause serious bodily injury, death, or property damage.

Combustion by products produced when using this product contain chemicals

known to the States of California to cause cancer, birth defects, or other reproductive harm.

Your grill will be very hot. Never lean over the cookingarea while using your grill.

Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

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Safety Instruction

WARNING

ELECTRICAL GROUNDING INSTRUCTIONSfor Rotisserie Motor-This appliance is equipped with a plug and should be

plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.

1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.

2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.

3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

4. Do not let the cord hang over the edge of a table of touch hot surface.

5. Do not use an outdoor cooking gas appliance for purposes other than intended.

6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.

8. Never remove the grounding plug or use with an adapter of 2 prongs.

9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and approved for outdoor use with a W-A marking.

WARNING

Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.

TESTED IN ACCORDANCE WITH ANS Z21.58a CSA

1.6a-2008 STANDARD FOR OUTDOOR COOKING GAS

APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.

Grill Installation Codes

Check your local building codes for the proper method of installation. in the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70. Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

CAUTION: Beware of Flashback

CAUTION: Spiders and small insects occasionally

spin webs or make nest in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.

To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.

WARNING

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.

Visually check the burner flames prior to each use. The flames should look like this picture. If they do not, refer to the burner main tenancy part of this manual.

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Safety Instruction continued

LP-Gas Supply System

• If the information is not followed exactly, a fire resulting in death or serious injury could occur.

• A 20lb tank of approximately 12-1/4 inches in diameter by 181/4 inches high is the maximum size LP gas tank to use.

• The safety feature prevents the tank from being overfilled, which can cause malfunction of the LP gas tank, regulator and/or grill.

• The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP – Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .

• The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.

• The tank supply system must be arranged for vapor withdrawal.

• The LP gas tank used must have a collar to protect the tank valve.

• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in leakage of propane.

• Never connect an unregulated LP gas tank to your gas grill.

• This outdoor cooking gas appliance is equipped with a high

capacity hose/regulator assembly for connection to a standard 20lb. Liquid propane cylinder.

• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.

• Do not store a spare LP gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80 percent full.

• Always keep LP gas tanks in an upright position.

• Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

• When your gas grill is not in use the gas must be turned off at LP gas tank.

PROPER PLACEMENT AND CLEARANCE OF GRILL

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only. Do Not install this unit into combustible enclosures. Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back.

• DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intend to be installed in or on recreational vehicles and/or boats.

• The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.

• LP gas tank must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

• Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.

• The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill beingput into operation. The replacement hose assembly shall be that specified by the manufacturer.

• Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.

• This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.

• Do not use briquettes of any kind in the grill.

• The grill is designed for optimum performance without the use

of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.

• Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.

• Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.

• Never use a dented or rusty propane tank.

• Keep any electrical supply cord and the fuel supply hose away

from any heated surface.

• While lighting, keep your face and hands as far away from the grill as possible.

• Burner adjustment should only be performed after the burner has cooled.

WARNING

Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Failure to comply with these instructions may result in serious bodily injury.

CAUTION: TO ENSURE CONTINUED PROTECTION

AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

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Safety Instruction continued

INSECT WARNING

Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill at least twice a year.

WARNING

Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.

DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.

This can severely upset combustion airflow or trap excessive heat in the control area.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

SAFETY PRACTICES TO AVOID PERSONAL INJURY

When properly cared for your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. This grill is not intended to be installed in or on recreational vehicles or boats.

Use a covered hand when opening the grill lid. Never lean over an open grill.

When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area. For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance.The burners will only operate in one position and must be mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.

Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time. Do not store items of interest to children around or below the grill. Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause personalinjury.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.

Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.

Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products which promote flare – ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

WARNING

This outdoor cooking gas appliance is not intended to be installed in or on boats. And other recreational vehicles.

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Package Contents List

A. Firebox assembly-1pc

D. Grease pan -1pc

G. Back panel, bottom-1pc H. Right side panel -1pc I. Left side panel -1pc

B. Left side shelf -1pc C. Right side shelf -1pc

E. Grease cup-1pc F. Back panel, middle-1pc

J. Cart frame-1pc K. Diagonal bar barrier -1pc L. Bottom panel -1pc

M. Tank bolt -1pc N. Right Triangle bracket -1pc O. Left Triangle bracket -1pc

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Package Contents List

P. Swivel caster -1pc Q. Swivel caster with brake -1pc R. Stationary caster -2pcs

S. Right door -1pc

V. Warming rack -1pc W. Cooking grid with hole -2pcs X. Flame tamer -4pcs

Y. Battery -1pc Z. Grease cup bracket-2 pcs

T. Left door -1pc U. Door handle assembly -2pcs

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Hardware Contents

Item Description Required for assembly Extra hardware Total

1/4'' x 15mm Truss Head Screw with

AA 47 pcs

5/32'' x 10mm Truss Head Screw with

5/32'' x 10mm Flat Head Screw

CC 12 pcs

DD 8 pcs 9pcs

locking washer

5/32'' Flat Washer

2pcs

22 pcs 24pcs

2pcs

1pc

49pcs

13pcs1pc

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Explode View

69a

69b

69c

69d

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69g

69e

69f

Part (Description)

1 Main lid 1 1 29 Main manifold 1 1 2 Main lid screw 1 2 30 Regulator, LP 1 1 3 Burner pin assembly 1 4 31 Pulse igniter module 1 1 4 Temperature gauge 1 1 32 Main control panel 1 1

Temperature gauge

Housing 6 Logo 1 1 34 Bezel B (Small) 1 1 7 Rotisserie motor bracket 1 1 35 Control knob A 1 4 8 Main lid handle seat, left 1 1 36 Control Knob B (Small) 1 1 9 Main lid handle tube 1 1 37 Grease pan 1 1 10 Main lid handle seat, right 1 1 38 Grease cup 1 1 11 Flame tamer 1 4 39 Warming rack 1 1 12 Main burner 5 4 40 Cooking grid with hole 1 2

Warranty coverage

(year)

1 1 33 Bezel A 1 4

QTYNo

Part (Description)

Warranty coverage

(year)

QTY

13 Main burner igniter wire A 1 1 41 Back panel, top 1 1 14 Main burner igniter wire B 1 1 42 Side shelf, left 1 1 15 Main burner igniter wire C 1 1 43 Side shelf front panel, left 1 1 16 Main burner igniter wire D 1 1 44 Back panel, middle 1 1 17 Rotisserie heat shield 1 1 45 Back panel, bottom 1 1

18 Rear baffle 1 1 46 Side panel, left 1 1 19 Rotisserie igniter wire 1 1 47 Swivel caster with Brake 1 1 20 Rotisserie Burner 1 1 48 Swivel caster 1 1

Rotisserie burner orifice w/

brass elbow

Rotisserie burner flex gas

line

Rotisserie burner igniter

bracket 24 Hood buffer 1 2 52 Triangle Bracket, left 1 1

Main burner bowl

assembly

1 1 49 Bottom panel 1 1

1 1 50 Cart frame 1 1

1 2 51 Door magnet 1 2

Non-

replaceable

1 53 Triangle Bracket, right 1 1

26 Front baffle 1 1 54 Door iron piece 1 1 27 Main gas valve 1 4 55 Diagonal bar barrier 1 1

28 Rotisserie gas valve 1 1 56 Tank bolt 1 1

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Part List

Part (Description)

57 Caster 1 2 69a

58 Side panel, right 1 1 69b NG Regulator assembly 1

59 Side shelf hooks 1 4 69c

Side shelf front panel,

right

61 Side shelf, right 1 1 69e 6 mm Nut driver 1

62 Door, right 1 1 69f Hex wrench 1

63 Door, left 1 1 69g 6mm wrench 1

64 Door handle assembly 1 2 70 Lighting rod 1

Warranty coverage (year)

1 1 69d Flat washer 2

Q TYNo. Part (Description)

NG Gas Hose with Quick Connector assembly

Truss Head Screw with lock

Warranty coverage (year)

sold

separately

with #69

QTY

Back panel rubber

grommet

66 Spit fork 1 2

67 Spit rod 1 1 Grill cover 1 1

68 Rotisserie motor 1 1 Manual 1 1

sold

69 NG conversion kit

separately as set

KD-assembly hardware pack

*Natural gas conversion kit sold separately

1 1

11NG orifice pack11

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Assembly Instructions

1. Caster Assembly

Mount the casters onto the bottom panel (L) using sixteen 1/4-in. x 15-mm truss head screws with locking washers (AA).

The swivel caster with brake(Q)should be positioned under the left rear of the cart bottom and the swivel caster (P) should be positioned under left front as shown in Fig. 1.

The two stationary casters (R) should be positioned under the rightside.

Note: The gap of the two stationary casters should be facing the inside bottom panel.

Turn over the bottom panel for assembling casters.

Fig. 1

16 x AA

2. Side Panel Assembly

Use three 1/4-in. x 15-mm truss head screws with locking washers (AA) to connect the bottom of the left side panel (I) to the bottom panel (L). Make the left side panel flush with the rear of bottom panel and tighten the screws as shown in Fig. 2.

Repeat for the right side panel (H).

Fig. 2

6 x AA

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Assembly Instructions

3. Back Panel, bottom Assembly

a). Position the back panel, bottom (G) with the flat

side facing outward. Attach the back panel, bottom

(G)to the bottom panel (L) with three1/4-in. x 15-

mm truss head screws with locking washers (AA)

as shown in Fig. 3.

b). Use four 1/4-in. x 15-mm truss head screws

with locking washers (AA)to connect the back

panel, bottom(G) to the rightand left side

panels(H/I)as shown in Fig. 3

Fig. 3

AA7X

4. Back Panel, middle Assembly

a). Use four 1/4-in. x 15-mm truss head screws

with locking washers (AA)to connect back panel, middle (F) to the right and left side panels (H / I )as shown in Fig. 4

Fig. 4

4 x AA

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5. Diagonal Bar Barrier Assembly

Use two 5/32-in. x 10-mm truss head screws (BB) to attach Diagonal Bar Barrier (K) to the bottom panel (L) and upside of the Back panel, bottom (G). As shown in Fig. 5.

Assembly Instructions

Fig. 5

2 x BB

6. Door Triangle Bracket Assembly

a)Loosen but do not remove four 5/32-in. x

10-mm truss head screws (BB) mount the Left Side Panel (I) and Bottom Panel (L), two screws on cart Right Side Panel (H) and two on the Bottom Panel (L). Align the holes of the triangle bracket with screws on Left Side Panel (I) and Bottom Panel (L). Then tighten the screws as shown in Fig. 6.

b)Repeat the steps a) for attaching the

triangle bracket to the Right Panel (H) and bottom Panel (L)

7. Cart frame Assembly

Use four 1/4-in. x 15-mm truss head screws with locking washers (AA) to add the cart frame (J) to the right and left side panels, as shown in Fig. 7.

Fig.6

Fig.7

4 x BB

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Assembly Instructions

8.Door Assembly

a) Attached the door handle assembly (U) to the

each door (S/T) using eight 5/32-in. x 10-mm truss head screws (BB), as shown in Fig. 8.

HINT: Four screws for each door.

Fig. 8

b). Attach the two door’s hinges to the right and left side panels (I/H) using twelve 5/32in. x 10-mm flat head screws (CC) as shown in Fig. 9.

HINT: Six screws for each door.

Fig.9

12XCC

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9. Install the Grease pan

a). Attach the grease cup brackets (Z) to the

grease pan (D) by using four 5/32-in. x 10-mm

truss head screws with locking washer (BB.) and four

5/32-in flat washer（DD) as shown in Fig.10.

4 x BB 4 x DD

Assembly Instructions

Fig.10

b). Install the grease pan (D) onto the cart by using

four 5/32” x10mm truss head screws (BB). As shown in Fig. 11.

c). Install the grease cup (E) under the grease tray

4 x BB

Fig. 11

Fig.12

(D). As shown in Fig. 12.

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Assembly Instructions

10. FireboxAssembly

a). Remove the firebox assembly (A) from the

cartonand carefully place onto the grill cart. As shown in Fig. 13.

CAUTIONThe firebox assembly is heavy and will require two or more people to lift and position onto grill cart. Failure to do so may result in injury.

Fig.13

b) Attach firebox to the left and right side

panels by using four ¼-in. x 15-mm truss head screws with locking washers (AA). As shown in Fig. 14.

1 x AA

Fig.14

1 x AA

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Assembly Instructions

11. Side Shelves Assembly

a). Loosen the two screws which pre-assembled

onto firebox right side panel (H) but do not remove Completely. Align the bottom key holes on side shelf (C) with the two loosened screws as show in Fig. 15, and then tighten. .

b). Use three ¼-in x15-mm truss head screws with

locking washer (AA) to keep the right side shelf in place (These two ¼-in screws are screwed through the front and the rear screw holes which are located on the top of the right shelf). As shown in Fig. 15.

Note: The top 2 screws of the firebox should be screwed from the inside to outside for right side burner shelf. But the bottom 2 screws should be tightened from outside to inside.

c). Secure the right side shelf control panel and

main control panel by using two 5/32-in x 10-mm truss head screws (BB) and two 5/32-in flat washers (DD). As shown in Fig. 15.

Fig.15

3 x AA

2 x BB 2 x DD

d) Repeat step 11 to assemble left side shelf.

As shown in Fig. 16.

Fig 16

3 x AA

2 x BB 2 x DD

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Assembly Instructions

12. Flame Tamers, Cooking Grids Installation

Place the flame tamers (X), main cooking grids (W), and warming rack (V) into the grill as shown in Fig. 17.

13. Liquid Propane TankInstallation

Place the liquid propane tankinto the hole in the bottom panel and tighten the tank bolt (M) at the back of the grill tosecure as shown in Fig. 18

Fig.17

Fig.18

14. Battery Assembly

Unscrew the electronic igniter button and place the battery (Y) into the housing with the positive terminal (+) facing outward. Replace the ignition button after the battery has been installed as shown in Fig. 19.

Fig.19

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NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE REGULATOR/HOSE ASSEMBLY SUPPLIED.

This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HIGH”:

Main burner 48,000 Btu/hr Rear burner 13,000 Btu/hr Total 61,000 Btu/hr

L.P. TANK REQUIREMENT

A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Overfilling prevention device (OPD) shall be provided on cylinder & QCCI connection on the cylinder valve, ANSI/CGAV-1. The cylinder supply system must be arrange for vapor withdrawal. The cylinder must include a collar to protect the cylinder valve. The cylinder must be provided with a shut off valve terminal in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.

Manifold pressure: 11”(27.94cm) water column (W.C.).

L.P. GAS HOOK-UP

Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head.

CONNECTION

Your stainless steel grill is equipped with gas supply orifices for use only with liquid propane gas. It is also equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. L.P. cylinder (18-1/4” (46.35cm) high, 12-1/4”(31cm) diameter). To connect the L.P. gas supply cylinder, please follow the steps below:

1. Make sure tank valve is in the complete off position (turn clockwise to stop)

2. Check tank valve to ensure it has proper external male threads (type 1 connection per ANSIZ21.81)

Gas Hook -Up

3. Make sure all burner valves are in their off position.

4. Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment. See your local L.P. gas dealer for repair.

5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.

6. Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connection is not properly sealed. Check each fitting and tighten or repair if necessary.

7. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call Canada: 800-648-5864,

U.S.: 800-913-8999 or your gas supplier for repair

assistance.

8. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance.

TO DISCONNECT THE L.P GAS CYLINDER:

1. Turn the burner valves off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise.

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Installer Final Check List

ü Minimum clearance from sides and back of unit

to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back

ü All internal packaging removed. ü Knobs turn freely. ü Burners are tight and sitting properly on orifices. ü Pressure regulator connected and set. Gas

connections to grill using hose & regulator assembly provided (pre-set for 11.0” water column).

ü Unit tested and free of leaks. ü User informed of gas supply shut off valve

location

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.

USER, PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

PROPANE CYLINDER CAUTIONS a) Do Not store a spare LP-gas cylinder under or

near this appliance. b) NEVER fill the cylinder beyond 80 percent full. c) If the information in “a” and “b” is not

followed exactly, a fire or explosion causing

death or serious injury may occur.

Leak Testing

Only those parts recommended by the manufacturer should be used on the grill.

BEFORE TESTING

Make sure that all packing material is removed from the grill including tie-down straps.

DO NOT SMOKE WHILE LEAK TESTING. NEVER PERFORM LEAK TEST WITH AN OPEN FLAME.

Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder is 80% full.

TO TEST

1. Make sure the control valves are in the “OFF” position, and turn on the gas supply.

2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present.

3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.

4. Turn the gas back on and recheck.

5. Should the gas continue to leak from any of the fittings, turn off the gas supply and contact customer service at Canada: 800-648-5864, U.S.: 800-913-8999 .

Substitution will void the warranty. Do not use the grill until all connections have been checked and do not leak.

GAS FLOW CHECK

Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners. The flames of tips, excessive noise or lithe burners should be visually checked.

Flames should be blue and stable with no yellow. If any of these conditions exist, check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. If you have any questions regarding flame stability, please call customer service Canada: 800-648-5864, U.S.: 800-913-8999 .

ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE

Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks.

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Leak Testing continued

CAUTIONS

Place dust cap on cylinder valve outlet when the cylinder is notin use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

The gas must be turned off at the supply cylinder when the unit is not in use. If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance.

Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.

Your grill is ready to use!

456

320

Propane tank: height = 456mm, diameter = 320mm

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Operating Instructions

GENERAL USE OF THE GRILL AND ROTISSERIE

Each main burner is rated at 12,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. The igniter knobs are located on the lower center portion of the valve panel. Each rotary igniter is labeled on the control panel.

USING THE GRILL

Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HIGH” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to the lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time.

NOTE: This barbecue unit is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat is radiated by the stainless steel flame tamers positioned above each burner.

NOTE: The hot grill sears the food, sealing in the juices. The more thoroughly the grill is preheated, the faster the meat browns and the darker the grill marks.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

Grill Lighting Instructions

WARNING: IMPORTANT! BEFORE LIGHTING…

Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Do not use any other hose connection other than the regulator hose assembly that came with the unit.

Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be specified in the owners manual.

WARNING: Always keep your face and body as far away from the burner as possible when lighting.

TO LIGHT THE MAIN BURNER

Make sure all knobs are “OFF” then turn on the gas supply from the LP (Liquid Propane) tank. Always keep your face and body as far from the grill as possible when lighting.

Your grill has an exclusive patented built-in ignition. The igniter is built into the valve. To ignite each burner simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends a spark to the pilot flame. If the burner does not light wait 5 minutes for any accumulated gas to dissipate and then retry.

TO MATCH LIGHT THE GRILL

If the burner will not light after several attempts then the burner can be match lit.

Match light extension rod is located on the inside panel of the door.

If you’ve attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible. Insert a lit match attached to the lighting rod through the cooking grids to the burner. Press the control knob and rotate left to the HIGH/ON setting continue to press the knob until the burner ignites. Burner should light immediately. If the burner does not light in 5 seconds turn the knob off, wait 5 minutes and try again.

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Grill Lighting Instructions continued

FLAME CHARACTERISTICS

Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow

tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, this is a indication of insufficient air. If the flame is noisy and tends to lift away from the burner, this is a indication of excessive oxygen.

Visually check the burner flames prior to each use, The flames should look like this picture, if they do not, refer to the burner maintenance part of this manual.

Each burner is adjusted prior to shipment; however, variations in the local gas supply may make minor adjustments necessary.

Lighting Instructions

Note: Remove all packaging, including straps, before using the grill

Rear Burner

OFF

IGNITE / HIGH

LOW

IGNITE / HIGH

OFF OFF

LOW

IGNITE / HIGH

Main Burners

OFF

LOW

OFF

IGNITE / HIGH

IGNITE / ON

LOW

Make sure the lid is open.

Push and turn Main Burner knob slowly to

IGNITE/HIGH,. Keep knob pressed in until the burner is lit.

If burner does not light within 5 seconds, turn the knob to OFF and repeat the lighting instruction.

IGNITE / ON

If burner does not light up after step 3, turn the knob to OFF, wait 5 minutes, and repeat the lighting procedure

or light by match.

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