Nex 730-0677, 720-0677 Owner's Manual

ITEM / ARTICLE / ARTICULO # 296477

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STAINLESS STEEL LP GAS GRILL

MODEL / MODÈLE / MODELO # 720-0677

Example only: SERIAL # ________ MFG. DATE ________ PURCHASE DATE: _________

WARNING

To reduce the risk of fire, burn hazard or other injury, read the Care and Use Manual carefully and completely before using your grill.

WARNING

FOR OUTDOOR USE ONLY

WARNING

This grill is not intended to be installed in or on recreational vehicles and/or boats.

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-323-5263, 8 a.m. - 6 p.m., PST, Monday - Friday, 8 a.m. – 12 p.m. Saturday.

TABLE OF CONTENTS

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Safety Information….……………………………………… …… ……....………………...………...3

Package Contents List………………………………………………………………………..……..7 Preparation……………….…………………. ……………………….…………….………………..9 Assembly Instructions…………………………………………………………….…..……..………9

Installation Instructions…………………………………………………………….....…….……...18

Operation Instructions…….…………………………………………………….…..…..……….…21 Gas Conversion from LP to NG…………………………………………………………………...27 Refrigerator Safe Guide …………………………………………………………………………...33 Charcoal Grill Information …………………………………………………………………………35 Care and Maintenance……………………………………………………………………………..38 Troubleshooting…………………………………………………………………..……….……..…40 Warranty………………………………….…………………………………………..………..…….42 Replacement Parts List………………….…...…… …… …… …… …… …… ……..…….……….43

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

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SAFETY INFORMATION

WARNING

WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION – Hazards or unsafe practices which COULD result in minor personal injury.

WARNING Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

WARNING

Do not use the grill if the odor of gas is present. Contact customer service at 1-877-323-5263.

WARNING

The grill and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 PSI. (3.5 kpa).

WARNING

Never attempt to use damaged equipment. See your local liquid propane dealer for repair.

WARNING

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak testin

WARNING Do not install this unit into combustible enclosures. There should be a minimum clearance of 24 inches from all sides to combustible materials.

. Never leak test with an open flame.

WARNING Maximum LP gas tank size is 12 inches tall. Do not use a tank without an Overfill Prevention Device (ODP), which prevent the tank from being overfilled and possibly damaging your grill.

WARNING This grill is not intended to be installed in or on recreational vehicles and/or boats.

WARNING Do not store grill indoors unless the cylinder is disconnected. Do not store cylinder in a building, garage, or any other enclosed area, and keep out of reach of children at all times.

WARNING When lighting, keep your face and hands as far awa

from the grill as possible.

Figure 246 CSA INTERNATIONAL Project 2078110 5 of 46

WARNING

Do not leave the grill unattended while cooking.

WARNING Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate.

CAUTION When using a match to light the grill, make sure to use the attached lighting rod.

WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow.

Inspect the grill at least twice a year.

CAUTION Before cleaning, make sure the gas supp ly an d control knobs are in the “OFF” position and the burners have cooled.

CAUTION When using the rotisserie burner, remove the warming rack. High heat from the burner may cause the warming rack to bend.

BEFORE LIGHTI N G

Inspect the gas supply hoses prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute regulators for those supplied with the grill. Contact customer service for proper replacement.

Screw the regulator (type QCC1) onto the cylinder. Leak check the hose and regulator connections with a soap and water solution before operating the grill (See “Leak Testing” instructions on page 20).

Do not turn on the gas at the LP gas cylinder unless the quick connect gas hose is properly connected to the side burner gas pipe system and all burner valves are in the “OFF” position.

Keep a spray bottle of soapy water near the grill and check the connections before each use.

LP GAS CYLINDER WARNING

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. A liquid propane cylinder not connected for use should not be stored in the vicinity of this or any other appliance.

3. Do not store spare liquid propane gas cylinders under or near this appliance.

4. Never fill the cylinder beyond 80 percent capacity.

5. Liquid propane cylinders must be fitted with an Overfill Protection Device (OPD).

6. If the information above is not followed exactly, a fire resulting in death or serious injury could occur.

CAUTION The grill head is heavy and will require two or more people to lift and position onto grill cart.

Do not use indoors.

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WARNING Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

CALIFORNIA PROPOSITION 65 WARNING The burning of gas fuel generates some byproducts, which are known by the State of California to cause cancer or reproductive harm. To minimize exposure to these substances, always operate this unit according to the care and use manual, ensuring you provide good ventilation when cooking with gas.

SAFETY PRACTICES TO AVOID INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential.

When using this appliance basic safety practices must be followed, including the following: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service

should be referred to a qualified technician. The grill is for outdoor use only.

The grill is not intended to be installed in or on recreational vehicles and/or boats. Children should not be left alone or unattended in an area where the grill is being used. Do not allow children

to sit, stand or play on or around the grill at any time. Do not store items of interest to children around or below the grill or cart. Do not allow children to crawl inside the cart.

Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite, causing serious personal injury.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, ceramic, earthenware, or other glazed utensils are suitable for grill use. Other types of materials may shatter with sudden temperature changes. Use only low or medium heat settings in accordance with the manufacturer’s guidelines.

Do not heat unopened food containers as a build-up of pressure may cause the containers to burst. Use a covered hand when opening the grill lid. Never lean over an open grill.

When lighting a burner, always pay close attention to what you are doing. Make certain you are aware of which burner you are lighting so that your body and clothing remain clear of open flames.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place of potholders. Do no t allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.

TESTED IN ACCORDANCE WITH ANSI Z21.58 LATEST STANDARD and CSA 1.6-2007 STANDARED FOR OUTDOO R C OO KING GAS APPLIANCES. THIS GRILLL IS FOR OUTDOOR USE ONLY.

Check your local building codes for the proper method of installation. In the absence of local codes, follow with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CSAB149.1, Natural Gas and Propane Installation Code, Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code,CSA C22.1.

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion airflow or

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trap excessive heat in the control area. For proper lighting and performance of th e burn ers, kee p the burner ports clean. It is necessary to clean them

periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Exercise caution when cleaning grill. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface. Never use a dented or rusty propane cylinder.

Turn off all control knobs and make certain the grill is cool before using any type of aerosol cleaner on or around it. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products, which promote flare-ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not

use in buildings, garages, sheds, breezeways or other such enclosed areas. This unit is intended for outdoor use only. Keep the areas surrounding the grill free from combustible materials including, fluids, trash, and vapors such

as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air. If the unit is stored indoors, make sure it is cool.

Do not use briquettes of any kind in the grill. This liquid propane gas grill is designed for optimum performance without the use of briquettes. Do not place

briquettes on the flame tamers as this will block the vent to the grill burners. Adding briquettes can damage ignition components, thus voiding the warranty.

Keep the back of the cart free and clear from debris. Keep any electrical supply cord and the fuel supply hose away from any heated surface..

Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.), a windbreak will be required. Always adhere to the clearance specifications.

PLACEMENT OF THE GRILL

WARNING

Do not install this unit in combustible enclosures. There should be a mi nimum clearance of 24 inches from all side s to combustibl e ma t erials.

Outdoor cooking appliances should not be used under overhead combustibl e construction. When determining a suitable location take into account concerns such as exposure to wind, proximity to

traffic paths, and keeping gas supply lines as short as possible. Place the grill in well-ventilated areas. Never place the grill in a building, garage, breezeway, shed or

other such enclosed areas. During heavy use, the grill will produce a lot of smoke.

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WARNING

Electrical Grounding Instructions for electrical equipment– This appliance refrigerator is equipped with

a plug and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1. DO NOT cut or remove the grounding prong from this plug.

1. To protect against electrical shock, do not immerse cord or plugs in water or other liquids.

2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off

parts.

3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance

malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

4. Do not let the cord hang over the edge of a table of touch hot surface.

5. Do not use an outdoor cooking gas appliance for purposed other than intended.

6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the

outlet.

7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.

8. Never remove the grounding plug or use with an adapter of 2 prongs.

9. Use only extension cords with 3 prong grounding plug, rated for the power of the equipments, and

roved for outdoor use with a W-A marking.

PACKAGE CONTENTS LIST

A. Main Cart Grill-----------1pc.

B. Side Burner Lid----------2 pcs.

C. Bottle Opener--------------1pc.

D. Bottom Panel ----------1pc .

E. Swivel Caster ------------2 pcs.

F. Left Side Panel----------1pc.

G. Right Side Panel----------1pc.

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H. Back Panel---------------1pc.

I. Charcoal grill firebox -----1pc.

J. Charcoal grill lid----------1pc

M. Small Drawer ----------- 1pc.

P. Push Bar -----------------1pc.

K. Crank Handle --------------1pc.

N. Big Drawer -----------------1pc.

Q. Side Shelf Tray ------------1pc.

L. Charcoal Tray ----------1pc

O. Big Drawer Handle -------1pc.

R. Push Bar Support piece, left -

---1pc.

S. Griddle-- Push Bar Support piece, right -------1pc.

T. Griddle -----------1pc.

U. Liquid Porpane Tank Tray ----

-----1pcs.

HARDWARE CONTENTS

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Pack Description Quantity

AA 1/4-in. x 23-mm Main Lid Screw 2 pcs.

BB 1/4-in. x 12-mm Truss Head Screw 36 pcs. CC 1/4-in. x 15-mm Truss Head Screw 12 pcs. DD 5/32-in. x 10-mm Truss Head Scre w 9 pcs.

EE 1/4-in. Nut 4 pcs.

FF 1/4-in. Flat Washer 10 pc. GG 1/4-in Locking Washer 44 pc. HH 5/32-in Loc king Washer 9 pc.

II Battery AAA 1 pc.

AA BB CC DD EE

FF GG HH

PREPARATION

Before beginning assembly, installation or operation of product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or dama ged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.

y Estimated Assembly Time: 50 minutes y Tools Required for Assembly:

Phillips Screwdriver (not included) and Wrench (not included)

Phillips Screwdriver Wrench

y Note: The right and left sides of the grill are designated as if you are facing the front of the grill.

ASSEMBLY INSTRUCTIONS

1. Griddle Assembly

Take the griddle (T) out of carton, and put it onto question mark side burner as shown in Fig. 1.

Question mark side burner

Fig. 1

2. Side Burner Lids Assembly

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Mount the two side burner lids (B) onto each side burner using eight 1/4-in. x 15-mm truss head screws

Fig. 2

(BB), eight 1/4-in. locking washers (GG) and eight 1/4-in. washer (FF) as shown in Fig. 1.

NOTE: Two screws and two washers for each side of each lid.

8 X

3. Bottle Opener Assembly

Take the bottle opener from carton, use two

Fig. 3

5/32-in. x 10-mm truss head screws (DD) and two 5/32-in. locking washers (HH) to screw the bottle opener (C) to the left side of the grill as shown in Fig. 3.

2 X

4. Swivel Caster Assembly

Mount the two s w i v el casters (E) onto the bottom panel

Fig. 4

(D) screw holes using eight 1/4- in. x 15-mm truss head screws (BB), eight 1/4-in. locking washers (GG) and eight 1/4-in. washer (FF).

The two swivel casters (E) should be positioned under the right side of the bottom panel (D) as shown in Fig. 4.

NOTE: Turn over the bottom panel for assembling casters.

8 X

5. Side Panel Assembly

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Use two 1/4-in. x 15-mm truss head screws (BB) and two 1/4- in. locking washers (GG) to connect the bottom of the left side panel (F) to the bottom panel (D). Make the left side panel flush with the rear of bottom panel and tighten the screws as shown in Fig. 5.

Repeat for the right side panel (G).

NOTE: The hem of both side panels are facing

front if you are standing and facing the grill.

6. Back Panel Assembly Remove the back panel from the carton. Position the back panel (H) with the flat side facing outward. Attach the back panel to the bottom panel (D) with two 1/4-in. x 15-mm truss head screws (BB) and two 1/4-in. locking washers (GG) as shown in Fig. 6.

Use two 1/4-in. x 15-mm truss head screws (BB) and two 1/4-in. locking washers (GG) to connect the back panel (H) to the left side panel (F) as shown in Fig. 7.

Use two 1/4-in. x 15-mm truss head screws (BB) and two 1/4-in. locking washers (GG) to connect the back panel (H) to the right side panel (G) as shown in Fig. 7.

Hem of side

anel

Fig. 5

Fig. 6

Fig. 7

H F

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7. Firebox Assembly

CAUTION Please have one person to hold the

cart steady while attaching the firebox onto grill cart. Failure to do so may result in injury.

CAUTION The firebox assembly is heavy and

will require two or more people to lift and position onto grill cart. Failure to do so may result in back i njury.

Remove the firebox assembly (I) from the carton and carefully place onto the grill cart shown in Fig. 8

Note: Take care when moving the firebox assembly as the bottom flanges can be bent ,which would misalign the holes.

Attach the firebox assembly (I) to the grill cart using four 1/4-in. x 15-mm truss head screws (BB) and four 1/4-in. locking washers (GG).

Note: Two screws and two washers for each side of cart as shown in Fig.9.

Secure the back of firebox using two 1/4-in. x 15-mm truss head screws (BB) and two 1/4-in. locking washers (GG) as shown in Fig. 9.

Note: To secure all the above screws from outside to inside.

Fig. 8

Cart grill

Fig. 9

Cart grill

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8. Charcoal Lid Assembly

Take out the lid (J) from carton, then attach lid (J) to the firebox (I) using two 1/4-in. x 23mm main lid screws (AA), 1/4-in. flat washers (FF), 1/4-in. lock washers and 1/4-in. nut (EE) to keep this lid in place as shown in Fig. 10.

NOTE: Secure all of the above screws from outside to inside.

9. Charcoal Grill Attachment Assembly

Attach the charcoal grill to the main grill, then using two 1/4-in. x 12-mm truss head screws (CC) to align the bottom two key holes to the main grill as shown in Fig.11

Fig. 10

Fig. 11

Main grill

Charcoal grill

Use two 1/4-in. x 15mm truss head screws (BB) and two 1/4-in. nuts

Figure 246 CSA INTERNATIONAL Project 2078110 15 of 46

(EE) to keep the charcoal firebox in place. (Two screw holes are located in the top of left side charcoal grill firebox panel) as shown in Fig. 12.

Note: The top 2 screws of the firebox should be screwed from main firebox inside to charcoal grill firebox. But bottom 2 screws should be tightened from cart inside to main grill.

Use one 5/32-in. x 10mm truss head screw (AA) and 5/32-in locking washer (BB) to align the charcoal grill control panel to the main grill control panel.

Note: Charcoal grill control panel hole is located in the bottom of the left side of the control panel.

10. Charcoal Big Drawer Handle Assembly Attach the drawer handle (O) to the big draw front panel (N) using two 1/4-in. x 12mm truss head screws (JJ) and two 1/4-in. locking washer (KK) as shown in Fig. 13.

11. Charcoal Tray and Drawers Assembly Insert the charcoal tray (L) and small drawer (M) and big draw (N) to the glides accordingly and then push them in as shown in Fig.14.

Fig. 12

2 X

1 X

Fig. 13

Drawer panel

Drawer handle

Fig. 14

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