Nex 730-0439 Installation Guide
ASSEMBLY & OPERATING INSTRUCTIONS
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Model: 730-0439
FOR OUTDOOR USE ONLY
natural Gas Use only
PLEASE CONTACT 1-800–984-7455 FOR ASSISTANCE
ABOUT ASSEMBLY OR GRILL OPERATION
DO NOT RETURN TO THE PLACE OF PURCHASE
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TABLE OF CONTENTS
SECTION ONE:
Table of Contents & Importance -----------------1
Precautions--------------------------------------------2-5
SECTION TWO:
Assembly Instructio n-------------------------------6-10
To Match Light the Grill-----------------------------11
Operating Instructions-------------------------------12
SECTION THREE:
Lighting Instructions--------------------------------13-14
Lighting Illustratio ns---------------------------------15
IMPORTANCE
SECTION FOUR:
Cleaning & Maintenance-----------------------------16
Trouble Shoo ting---------------------------------------17-20
SECTION FIVE:
Exploded View------------------------------------------21
Grill Parts List -------------------------------------------22
SECTION SIX:
Grilling Hints---------------------------------------------23
Grill Cooking Chart----------------------------------24-25
Grill Recipe Suggesti ons---------------------------26-28
SECTION SEVE:
Limited Warranty------------------------------------29
***** WARNING *****
Danger
If you smell gas:
Do not store or use gasoline or other flammable
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid
4. If odor continues, keep away from appliance and
immediately call your gas supplier or your fire
department.
vapors and liquids in the vicinity of this or any other
appliance.
WARNING
Combustion byproducts produced when using this
product contain chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or until the gas grill has
cooled down after use.
Keep any electri cal supply cord and the fuel supply hose away from any heated surfaces.
Failure to comply with these instructions may result in serious bodily injury or death.
Failure to comply with these instructio ns could result
in a fire or explosion that could cause serious bodily
injury, death, or property damage.
WARNING
Warning
WARNING
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PRECAUTIONS
WARNING
Do not try lighting this appliance without reading
the “LIGHTING INSTRUCTIONS” section of this
manual.
TESTED IN ACCORDANCE WITH ANSI
Z21.58 CSA 1.6 STANDARD FOR OUTDOOR
COOKING GAS APPLIANCES. THIS GRILL
IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
The installation must conform with local codes or,
in the absence of local codes, with either the
national fuel gas code, ANSIZ 223.1/NFPA 54,
Natural gas and Propane installation code, CSA
B149.1, or Propane Storage and Handling Code,
B149.2, or the Standard for Recreational Vehicles,
ANSI A 119.2/NFPA 1192,and CSA Z240 RV
series Recreational Vehicle Code, as applicable.
If an external electrical source is utilized: The
outdoor cooking gas appliance, when installed,
must be electrically grounded in accordance with
local codes or, in the absence of local codes, with
the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply
hose away from any heated surfaces.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects
occasionally spin webs or make nests in the
grill burner tubes during transit and
warehousing. These webs can lead to gas
flow obstruction, which could result in a fire
in and around burner tubes. This type of fire
is known as “FLASH-BACK” and can cause
serious damage to your grill and create an
unsafe operating condition for the user.
Although an obstructed burner tube is not
the only cause of “FLASH-BACK”, it is the
most common cause.
To reduce the chance of “FLASH-BACK”,
you must clean the burner tubes before
assembling your grill, and at least once a
month in late summer or early fall when
spiders are most active. Also perform this
burner tube cleaning procedure if your grill
has not been used for an extended period of
time. A clogged tube can be lead to a fire
beneath the grill.
Visually check the burner flames prior to each
use, the flames should look like this picture, if
they do not, refer to the burner main tenancy
part of this manual.
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PRECAUTIONS
WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, Lid or any other grill
parts while the grill is in operation, or unit the gas
grill has cooked down after use.
Failure to comply with these instructions may
result in serious bodily injury.
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE
TO RAIN.
CAUTION: TO ENSURE CONTINUED
PROTECTION AGAINST RISK OF ELECTRIC
SHOCK, CONNECT TO PROPERLY GROUNDED
OUTLETS ONLY, TO REDUCE THE RISK OF
ELECTRIC SHOCK, KEEP EXTENSION CORD
CONNECTION DRY AND OFF THE GROUND.
INSPECT WARNING:
Spiders and insects can nest in the burners of this
and any other grill, and cause the gas to flow
improperly. This is a very dangerous condition,
which can cause a fire to occur behind and beneath
the valve panel, thereby damaging the grill and
making it unsafe to operate. Inspect the grill twice a
year.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS:
This appliance (rotisserie motor) is equipped
with a plug and should be plugged directly into
a properly grounded receptacl e. DO NOT cut or
remove the grounding prong from this plug.
Keep the rotisserie motor electric cord away from
the heated surfaces of the grill. When not in use
remove and store the motor in a dry location.
WARNING
Keep a spray bottle of soapy water near the gas
supply valve and check the connections before each
use.
DO NOT USE ALUMINUM FOIL TO LINE THE
GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap
excessive heat in the control area.
PROPER PLACEMENT AND CLEARANCE
OF GRILL
•Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is to be
used outdoors only. Minimum clearance from sides and
back of unit to combustible construction, 24 inches (61cm)
fromsides and 24 inches (61cm) from back.
•DO NOT uses this appliance under overhead combustible
surfaces. This outdoor cooking gas appliance is not
intended to install in or on recreational vehicles and/or
boats.
•Do not obstruct the flow of ventilation air around the gas grill
housing. Only use the regulator and the hose assembly
supplied with your gas grill. Replacement regulators and
hose assemblies must be those specified in this manual.
•The regulator and hose assembly must be inspected before
each use of the grill. If there is excessive abrasion or wear or
if the hose is cut, it must be replaced prior to the grill being
put into operation. Keep the fuel supply hose away from any
heated surfaces and dripping grease.
•Avoid unnecessary twisting of hose. Visually inspect the
hose prior to each use for cuts, cracks, excessive wear or
other damage. If the hose appears damaged do not use the
gas grill.
•Never light your gas grill with the lid closed or before
checking to ensure the burner tubes are fully seated over the
gas valve orifices.
•Never allow children to operate your grill.
•DO NOT USE BRIQUETTES OF ANY KIND IN THE GRILL.
•The grill is designed for optimum performance without the
use of briquettes. Do not place briquettes on the radiant as
this will block off the area for the grill burners to vent. Adding
briquettes can damage ignition components and knobs, and
void the warranty.
•Keep the back and side free and clear from debris. Keep
any electrical supply cord, or the rotisserie motor cord away
from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located
in a consistently windy area (oceanfront, mountaintop, etc.) a
windbreak will be required (see below). Always adhere to the
specified clearance.
Warning
A statement that this outdoor cooking gas
appliance is not intended to be installed in or
on boats. For other than RV grills, a
statement that this appliance is not intended
to be installed in or on recreational vehicles.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
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PRECAUTIONS
SAFETY PRACTICES TO AVOID
PERSONAL INJURY
When properly cared for, your grill will give safe,
reliable service for many years. However,
extreme care must be used since the grill
produces intense heat and that can increase
accident potential. When using this appliance
basic safety practices must be followed,
including the following:
Do not repair or replace any part of the grill
unless specifically recommended in this manual.
All other service should be referred to a qualified
technician.
This outdoor cooking gas appliance is not
intended to install in or on recreational
vehicles and/or boats.
CHILDREN SHOULD NOT BE LEFT ALONE
OR UNATTENDED IN AN AREA WHERE THE
GRILL IS BEING USED. NEVER ALLOW
THEM TO SIT, STAND OR PLAY ON OR
AROUND THE GRILL AT ANY TIME.
DO NOT STORE ITEMS OF INTEREST TO
CHILDREN AROUND OR BEL O W THE GRILL
OR IN THE ISLAND. NEVER ALLOW
CHILDREN TO CRAWL INSIDE OF THE
ISLAND.
Never let clothing, kitchen mitten or other
flammable materials come in contact with or too
close to any grate, burner or hot surface until it
has cooled. Fabric may ignite and result in
personal injury.
For personal safety, wear proper apparel. Loose
fitting garments or sleeves should never be
worn while using this appliance. Some synthetic
fabrics are highly flammable and should not be
worn while cooking.
Only certain types of glass, heatproof glass
ceramic, earthenware, or other glazed utensils
are suitable for grill use. These types of
materials may break with sudden temperature
changes. Use only on low or medium heat
settings according to the manufacturer’s
directions.
Do not heat unopened food containers as a
build-up of pressure may cause the container to
burst.
WHEN LIGHTING A BURNER, ALWAYS PAY
CLOSE ATTENTION TO WHAT YOU ARE DOING.
BE CERTAIN YOU ARE TURNING THE IGNITER
LABELED FOR THE BURNER YOU INTEND ON
USING.
When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause burns.
Use only dry potholders. Moist or damp potholders
on hot surfaces may cause burns from steam. Do
not use a towel or bulky cloth in place of potholders.
Do not let potholders touch hot portions of the grill
rack.
Grease is flammable. Let hot grease cool before
attempting to handle it. Avoid letting excess grease
deposits collect in the grease tray at the bottom of
the grill’s firebox. Clean often.
For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must
be mounted correctly for safe operation.
Clean the grill with caution. Avoid steam burns; do
not use a wet sponge or cloth to clean the grill while
it is hot. Some cleaners produce noxious fumes or
can ignite if applied to a hot surface.
Be sure all grill controls are turned off and the grill is
cool before using any type of aerosol cleaner on or
around the grill. The chemical that produces the
spraying action could, in the presence of heat, ignite
or cause metal parts to corrode.
Do not use the grill for cooking excessively fatty
meats or products, which promote flare-ups. Do no t
operate the grill under unprotected combustible
construction. Use only in well ventilated areas. Do
not use in buildings, garages, sheds, breezeways or
other such enclosed areas. THIS UNIT IS FOR
OUTDOOR USE ONLY.
Keep the area surrounding the grill free from
combustible materials, trash, or com bustible fluids
and vapors such as gasoline or charcoal lighter fluid.
Do not obstruct the flow of combustion and
ventilation air.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
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PRECAUTIONS
CHECKING FOR GAS LEAKS
Never test for leaks with a flame. Prior to
first use and at the beginning of each new
season, you must check for gas leaks.
Follow these steps:
1.Make soap solution by mixing one part
liquid detergent and one part water.
2.Turn off heat control valves, and then
turn on gas at source.
3. Apply the soap solution to all gas connections.
Bubbles will appear in the soap solution if
connections are not properly sealed. Tighten or repair
as necessary.
4. If you have a gas leak that you cannot repair, turn
off the gas at the source, disconnect the fuel line from
grill and immediately call your grill dealer or gas
supplier for professional assistance.
Total gas consumption (per hour) of grill
with all burners on “HI”.
3 Main Burners 30,000 BTU/HR.
1 Searing Main Burner: 15,000 BTU/HR.
1 Side Burner: 12,000 BTU/HR.
1 Rear Burner: 10,000 BTU/HR.
Total: 67,000 BTU/HR.
NATURAL GAS SAFETY
Your natural gas is designed to operate on
natural gas grill only, at a pressure of 4” water
column(1/4 psig or 1.75 kpa) regulated at the
pre-set supplied regulator. Check with your gas
utility for local gas pressure and with your local
municipality for building code requirements. If
your residential gas utility line pressure has not
been regulated to 7” W.C. contact your local gas
utility or gas grill dealer for professional
assistance.
Check with your gas utility or with local building
codes for instructions to install gas supply line,
or call a licensed and knowledgeable installer.
It is recommended that an “ON-OFF” shut off
valve be installed at the gas supply source;
outdoors after the gas line piping exits outside
the wall and before the quick-disconnect. In a
branch fuel line, it should be installed before the
gas line piping enters the ground indoors in an accessible
location near the supply line.
Pipe sealing compound or pipe thread tape of the type
resistant to the action of natural gas must be used on all
male pipe threads when making the connection.
Disconnect your gas grill from its fuel source when the gas
company is testing the gas supply lines at high pressures.
This appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at pressure in excess of ½
psi (3.5 kpa).
Turn off your gas grill when the gas company is testing the
gas supply at low pressures. This appliance must be isolated
from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas
supply piping system at pressures equal or less than ½ psi
(3.5kpa).
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ASSEMBLY INSTRUCTIONS
PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP.
TOOLS REQUIRED:
(1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED
STEP 1:
A. The screws used to attach the side shelf are already screwed into the
left panel (see the figure below). Remove the screws from the left panel,
align with the holes in the side shelf, and then re-screw into the holes on
the left panel of the grill.
B. The screws used to attach the side burner are already screwed into the
right panel (see the figure below). Remove the screws from the right
panel, align with the holes in the side burner, and then re-screw into the
holes on the right panel of the grill.
Screw size: 1/4 x 10mm
Washer size: 1/4
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Gas Hose For Side Burner
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ASSEMBLY INSTRUCTIONS
STEP 2: Side Burner Assembly
A. Push valve into side burner control panel. Insert screws from the front
side of control panel and tighten.
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B. Push the side burner control knob into the valve steam and tighten it
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using the Allen Wrench.
C. Insert valve venturi into the side burner and tighten securely using
an adjustable wrench.
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D. Connect ignition wire with valve.
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ASSEMBLY INSTRUCTIONS
STEP 3: Battery is inserted for the rotisserie burner . To install the battery, turn the ignition
button cap counterclockwise and remove it. Replace the ignition button cap after the
battery is installed.
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ASSEMBLY INSTRUCTIONS
STEP 4: The screws for rotisserie drive motor bracket are attached to the motor bracket. Remove
the screws and install the rotisserie motor bracket as shown in the figure below. Assemble the
rotisserie skewer as shown in the figure below.
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