Nex 730-0312 Installation Guide

ASSEMBLY & OPERATING INSTRUCTIONS
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Model: 730-0312
For Natural Gas Use only
FOR OUTDOOR USE ONLY
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TABLE OF CONTENTS
SECTION ONE: Table of Contents & Importance -----------------1 Precautions--------------------------------------------2-6
SECTION TWO: Side Shelf & Side Burner Assembly-------------7 Side Shelf Handle Assembly ------------------ ---8 Utensil Hook & Battery Assembly----------------9 Rotisserie Kit & Spice Rack Assembly--------10-11 Installation of Nature gas regulator--------------12 To Match Light the Grill-----------------------------13
SECTION THREE: Lighting Instructions-----------------------14-15-16-17 Lighting Illustrations--------------------- -------18
SECTION FOUR: Cleaning & Maintenance--------------- --------------19 Trouble Shooting-------------------------------------20-21-22
SECTION FIVE: Exploded View------------------------------------------23 Grill Parts List -------------------------------------------24
SECTION SIX: Grilling Hints & Grill Cooking Chart-------------25-26-27-28 Grill Recipe Suggestions-----------------------------29-30 SECTION SEVE: Limited Warranty------------------------------------31
IMPORTANCE
***** WARNING *****
I f you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid
4. If odor continues, keep away from appliance andimmediately call you gas supplier or your fire department.
FOR YOUR SAFETY
Danger
Warning
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Combustion byproducts produced when using this
product contain chemicals known to the State of California to cause cancer, birth defects, or
other reproductive harm.
WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
WARNING
Do not try to light this appliance without first reading the “LIGHTING INSTRUCTIONS” section in this manual.
WARNING
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PRECAUTIONS
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.
WARNING
TESTED IN ACCORDANCE WITH ANSI Z21.58 •CSA 1.6 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES. THIS GRILL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ANSIZ 223.1/NFPA 54,Natural gas and Propane installation code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192,and CSA Z240 RV series Recreational Vehicle Code, as applicable.
If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.
Visually check the burner flames prior to each use, the flames should look like this picture, if they do not ,refer to the burner main tenancy part of this manual.
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PRECAUTIONS
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WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or unit the gas grill has cooked down after use.
Failure to comply with these instructions may result in serious bodil
injury.
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND. Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a
ear.
INSPECT WARNING:
ELECTRICAL GROUNDING INSTRUCTIONS: This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. DO NOT cut or remove the grounding prong from this plug.
Keep the rotisserie motor electric cord away from the heated surfaces of the grill. When not in use remove and store the motor in a dry location.
WARNING
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
WARNING
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap excessive heat in the control area.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
PROPER PLACEMENT AND CLEARANCE OF GRILL
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only. Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back.
DO NOT uses this appliance under overhead
combustible surfaces. This outdoor cooking gas appliance is not intended to install in or on recreational vehicles and/or boats.
• Do not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified
in this manual.
The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. Keep the fuel supply hose away from any heated surfaces and dripping grease.
• Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill.
Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices.
Never allow children to operate your grill.
DO NOT USE BRIQUETTES OF ANY KIND IN THE
GRILL.
• The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.
• Keep the back and side free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.
• Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required (see below). Always adhere to the specified clearance.
Warning
A statement that this outdoor cooking gas appliance is not intended to be installed in or on boats. For other than RV grills, a statement that this appliance is not intended to be installed in or on recreational vehicles.
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SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for, your grill will give safe, reliable service for many years. However, extreme care must be used since the grill produces intense heat and that can increase accident potential. When using this appliance basic safety practices must be followed, including the following:
Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.
This outdoor cooking gas appliance is not intended to install in or on recreational vehicles and/or boats.
CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS BEING USED. NEVER ALLOW THEM TO SIT, STAND OR PLAY ON OR AROUND THE GRILL AT ANY TIME.
DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE ISLAND. NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE ISLAND.
Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, heatproof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These types of materials may break with sudden temperature changes. Use only on low or medium heat settings according to the manufacturer’s directions.
Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
Use a covered hand when opening the grill lid. Never lean over an open grill.
PRECAUTIONS
WHEN LIGHTING A BURNER, ALWAYS PAY CLOSE ATTENTION TO WHAT YOU ARE DOING. BE CERTAIN YOU ARE TURNING THE IGNITER LABELED FOR THE BURNER YOU INTEND ON USING.
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting excess grease deposits collect in the grease tray at the bottom of the grill’s firebox. Clean often.
For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.
Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode. Do not use the grill for cooking excessively fatty meats or products, which promote flare-ups. Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas. THIS UNIT IS FOR
OUTDOOR USE ONLY.
Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
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CHECKING FOR GAS LEAKS
Never test for leaks with a flame. Prior to first use and at the beginning of each new season, you must check for gas leaks.
Follow these steps:
1.Make soap solution by mixing one part liquid detergent and one part water.
2.Turn off heat control valves, and then turn on gas at source.
Total gas consumption (per hour) of grill
PRECAUTIONS
with all burners on “HI”.
3 Main Burners: 36,000 BTU/HR. 1 Side Burner: 12,000 BTU/HR. 1 Rear Burner: 10,000 BTU/HR. Total: 58,000 BTU/HR.
NATURAL GAS SAFETY
Your natural gas is designed to operate on natural gas grill only, at a pressure of 4” water column(1/4 psig or 1.75 kpa) regulated at the pre-set supplied regulator. Check with your gas utility for local gas pressure and with your local municipality for building code requirements. If your residential gas utility line pressure has not been regulated to 7” W.C. contact your local gas utility or gas grill dealer for professional assistance.
Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
It is recommended that an “ON-OFF” shut off valve be installed at the gas supply source; outdoors after the gas line piping exits outside the wall and before the quick-disconnect. In a branch fuel line, it should be installed before the
3. Apply the soap solution to all gas connections. Bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair as necessary.
4. If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect the fuel line from grill and immediately call your
grill dealer or gas supplier for professional assistance.
gas line piping enters the ground indoors in an accessible location near the supply line.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe threads when making the connection.
Disconnect your gas grill from its fuel source when the gas company is testing the gas supply lines at high pressures. This appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressure in excess of ½ psi (3.5 kpa).
Turn off your gas grill when the gas company is testing the gas supply at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at pressures equal or less than ½ psi (3.5kpa).
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ASSEMBLY INSTRUCTIONS
PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP. TOOLS REQUIRED: (1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED
STEP 1:The screws used to attach the side shelf and side shelf control panel are already screwed into the side shelf control panel(see the figure below). Remove the screws from the side shelf control panel, align with the holes in the side shelf, and then re-screw into the holes on the side shelf. Please follow the same procedure for the side burner shelf.
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ASSEMBLY INSTRUCTIONS
STEP 2: A. The screws used to attach the side shelf are already screwed into the side panel, remove the screws from the side panel, and align the side shelf holes to the side panel holes. Insert the
screws and tighten securely.
B. The screws used to attach the side burner are already screwed into the side panels. Remove the screws from the side panels. Align the holes of the right side burner with those in the side panels, insert the screws and tighten. The top two screws insert from inside the fire box while the bottom two screws insert from under the right side burner. Secure the side burner hose with the two clips located under the side burner shelf.
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Gas Hose For Side Burner
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ASSEMBLY INSTRUCTIONS
STEP 3: Please insert valve into the side burner venture and tighten securely using an
adjustable wrench, then clip the side burner hose on the bracket behind the side burner
control
anel
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ASSEMBLY INSTRUCTIONS
STEP4: Unwrap the ignition wire and clip it behind the brackets provided. Plug the
end on to the s
ade connector on the side burner valve behind the side burner control
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