Nex 720-0893 Owner's Manual

FREESTANDING OUTDOOR GRILL
Installation Instructions and Use & Care Guide
For questions about features, operation/performance, parts, accessories or service, call: 1-877-373-2301
or visit our website at www.Kitchenaidgrills.com
ASADOR AUTÓNOMO PARA EXTERIORES
Instrucciones de instalación y Manual de uso y cuidado
Para consultas respecto a características, funcionamiento, rendimiento, piezas, accesorios o servicio técnico, llame al: 1-877-373-2301
o visite nuestro sitio de internet en www.Kitchenaidgrills.com
AUTOPORTANT
Instructions d’installation et Guide d’utilisation et d’entretien
Pour des questions à propos des caractéristiques, du fonctionnement/rendement, des pièces, des accessoires ou du service,
composer le: 1-877-373-2301
ou visiter notre site web www.Kitchenaidgrills.com
Table of Contents/Índice/Table des matières................................................................................. 2
Keep this manual for future reference. Conserve el presente manual para consultas futuras. Conserver ce manuel à titre de référence ultérieure.
720-0893 (LP) 730-0893 (NG)
19000472A3
TABLE OF CONTENTS
CONVERSIONES
DE
GAS
O U TD O OR G R I L L SAF E T Y… … …… … … …. . …… 3
PACKAGE CONTENT LIST…...............................................5
ASSEMBLY INSTRUCTIONS .………………………..………6 INSTALLATION REQUIREMENTS………………………...24
Location Requirements…………………………………..……24 Product Dimensions……………………………….…………24 Gas Supply Requirements…………………………………25 Gas Connection Requirements…………………..………25 Make Gas Connection ………………………………………..…27
GAS CONVERSION………………………………….............28
Tools and Parts for Gas Conversion …………………....28
Conversion from LP Gas to Natural Gas……………… ….28 Make Gas Connection…………………………...……..……29 Chec k i ng and Adjustin g Burners … …………….…… 3 1
ÍNDICE
OUTDOOR GRILL USE …………………………………………32
Using Your Outdoor Grill ………………………………..….…32 Using Your Side Burner and Sear Burner……………………34 TIPS FOR OUTDOOR GRILLING ……………………….…..35 Cooking Methods ………………….………………………...….35
Grilling Chart ………………………….……………………....….36
OUTDOOR GRILL CARE …………………………………..…38
Replacing the Igniter Battery …….………………….………....38
General Cleaning ………………………………………..........…38
TROUBLE SHOOTING ..........................................................40
ASSISTANCE …………………………………..…………..……40
Accessories…………………………………….………………..40
WARRANTY …………………………………………….…..…….41 REPLACEMENT PARTS……………………………………88
SEGURIDAD DEL ASADOR PARA EXTERIORE….......43
LISTA DE CONTENIDO DEL PAQUETE………………...…..5 INSTRUCCIONES DE MONTAJE…………………..….….…..6 REQUISITOS DE INSTALACIÓN…………..………………..45
Requisitos de ubicación ……………………………...……….45 Medidas del producto ……………………………….………46
Requisitos del suministro de gas ………………………….....46
Requisitos para la conexión de gas …………………...…….47 Conexión del suministro de gas ……………………………48
……………………………..….49
Herramientas y piezas para la conversión de gas ..........….49
Conversión de gas LP a gas natural …………………………49 Revise y regule los quemadores ……………………...……...52
TABLE DES MATIÈRES
SÉCURITÉ DU GRIL D'EXTÉRIEUR ………………….……65
LISTE DES PIÈCES DE L’EMBALLAGE...............................5
CONSIGNES POUR L’ASSEMBLAGE………………..….……6 EXIGENCES D’INSTALLATION …………………………..…67
Exigences d'emplacement ……………………………………67 Dimensions du produit ……………………………………...…..67 Spécifications de l'alimentation en gaz ………………..……68 Exigences concernant le raccordement au gaz………………69 Raccordement au gaz……………………………………………70
CONVERSIONS POUR CHANGEMENT DE GAZ …….…....71
Outils et pièces pour conversion de gaz ………….……..…...71 Conversion de propane à gaz naturel ……………….…...…...71
Raccordement au gaz …………………………............…..….72
Contrôle et réglage des brûleurs ……………………….……...75
USO DEL ASADOR PARA EXTERIORES …………………...54 Cómo usar el asador para exteriores …………………………..54 Uso del mechero lateral y secador…... …... …...……...…….56 CONSEJOS PARA ASAR AL AIRE LIBRE …………………..57 Métodos de cocción ………………………………………...…...57 Cuadro para asar ……………………………………………...….58 CUIDADO DEL ASADOR PARA EXTERIORES ………….….60 Cómo reemplazar la batería del encendedor …………………60 Limpieza general ………………………………………………….60
SOLUCIÓN DE PROBLEMAS.................................................62
ASISTENCIA………………………………………………..……..62
GARANTÍA …………………………………………………..…....63
PIEZAS DE REPUESTO ……………………………...………90
UTILISATION DU GRIL D’EXTÉRIEUR …….………………...76
Utilisation du gril d’extérieur …………………………………….76 Utilisation de votre brûleur latéral/marquant………………...78
CONSEILS POUR L'UTILISATION DU GRIL D’EXTÉRIEUR……………………………………...……….…. 79
Méthodes de cuisson ……………………………...………….79 Tableau de cuisson au gril ………………………...……...….…80 ENTRETIEN DU GRIL D’EXTÉRIEUR ……………………...82 Remplacement de la pile de l’allumeur ……………………….82 Nettoyage général …………………………………….……….82
DÉPANNAGE.......................................................................84
ASSISTANCE……………………………………………….…84 GARANTIE…………………………………………………...…..85 PIÈCES DE RECHANGE …………………………………...…92
2
OUTDOOR GRILL SAFETY
3. Open lid.
3. Open lid.
2. An LP cylinder not connected for use
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
1. Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the vicinity of this or any other appliance.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire
shall not be stored in the vicinity of this or any other appliance.
department.
State of California Proposition 65 Warnings: WARNING: To operate, this equipment requires the use of propane gas, which contains the chemical Benzene which is known to the State of California to cause cancer and other reproductive harm. WARNING: This product contains one or more chemicals known to the State of California to cause cancer. WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive harm.
In the State of Massachusetts, the following installation instructions apply:  Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed
by the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.A flexible gas connector, when used, must not exceed 3 feet.
IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2,000 ft (609.6 m) orifice conversion is required. See “ Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on the left-hand cabinet door.
3
IMPORTANT SAFETY INSTRUCTIONS
WARNING: To reduce the risk of fire, electrical shock,
Injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:
Do not install portable or built-in outdoor cooking gas
appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
Always maintain minimum clearances from
combustible construction, see “ Location Requirements” section.
The outdoor cooking gas appliance shall not be located
under overhead unprotected combustible construction.
This outdoor cooking gas appliance shall be used only
outdoors and shall not be used in a building, garage, or any other enclosed area.
Keep any electrical supply cord and fuel supply hose
away from any heated surfaces.
Keep outdoor cooking gas appliance area clear and
free from combustible material, gasoline and other flammable vapors and liquids.
Do not obstruct the flow of combustion and ventilation
air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Open the cabinet door and inspect the gas cylinder supply
hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.
Visually check the burner flames.
They should be blue. Slight yellow tipping is normal for LP gas. The flames should Be approximately 1" (2.5 cm) high.
Check and clean burner/venturi tube for insects and
insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.
The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the Specification for LP Gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.
- provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.
Always check connections for leaks each time you
connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.
When the outdoor cooking gas appliance is not in
use, the gas must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors
is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors and out of the
reach of children and must not be stored in a building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied
with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.
Gas cylinder must include a collar to protect the
cylinder valve.
For appliances designed to use a CGA791
Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
If the following information is not followed exactly, a fire causing death or serious injury may occur.
Do not store a spare LP gas cylinder under or near
this outdoor cooking gas appliance.
Never fill the cylinder beyond 80 percent full.
SAVE THESE INSTRUCTIONS
4
Package parts List
Lista de contenido del paquete
Package parts List
Liste des pièces de l'emballage
1
2
3 4
x5 x3
5 6
7 8
9
10
x2
5
Package parts List
Lista de contenido del paquete
Package parts List
Liste des pièces de l'emballage
11
12
13 14
x5
ASSEMBLY INSTRUCTIONS/INSTRUCCIONES DE ENSAMBLAJE/CONSIGNES POUR L’ASSEMBLAGE
Tools Needed / Herramientas necesarias/ Outillage Requis
Some parts come with Screws pre­installed. Loosen and tighten for final assembly.
Algunas partes vienen con los tornillos pre instalados. Afloje y apriete para el ensamble final.
Certaines pièces sont livrées avec les vis pré-installées. Desserrez et resserrez pour l'assemblage final.
6
1.
1
2.
2
7
3.
2
4.
8
5.
6.
9
7.
10
8.
3
3
9.
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3
11
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4
18.
5
15
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6
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7
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10
10
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17
23.
18
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1
2
12
26.
12
­+
3
13
19
27.
14
20
28.
29.
30.
21
31.
22
32.
INSTALLATION REQUIREMENTS
Location Requirements
Product Dimension
Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for grill:
A minimum of 24” (61 cm) must be maintained between
the front of the grill hood, sides and back of the grill and any combustible construction.
A 24” (61 cm) minimum clearance must also be
maintained below the cooking surface, and the grill shall not be used under overhead combustible construction.
The model/serial number rating plate is located on the inside of the left cabinet door. See the following illustration.
A
A .Model/serial number plate
23
Gas Supply Requirements
CSA B149.1, Propane Storage And Handling Code, B149.2, or
Burner Requirements for High Altitude
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m). For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance” section to order.
Gas Supply Line Pressure Testing
Testing above 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Gas Connection Requirements
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Natural Gas and Propane Installation Code,
the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable.
IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
Gas Conversion:
No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.
Gas Pressure Regulator
The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:
LP Gas:
Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
Natural Gas:
Operating pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure.
20 lb LP Gas Fuel Tank
This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied. Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill, provided that it is compatible with the grill’s retention means (tank tray included). It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.
A
A. Gas pressure regulator/hose assembly
The 20 lb LP gas fuel tank must be mounted and secured.
Door Style Tank Tray
1. Open cabinet door.
2. Slide the tank tray locking bracket counterclockwise 90 º and pull out the tray
A
24
A. Tank tray locking bracket
3. Place the 20 lb LP gas fuel tank bottom collar into the
A. Tank tray locking bracket
mounting hole in the tank tray.
4. Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure.
A
B
C
A. Locking screw B. Bottom collar C. Mounting hole
5. Slide the drawer with the 20lb LP gas fuel tank back into the cabinet. Turn the tank tray locking bracket clockwise 90º to tighten.
A
Natural Gas Conversion
Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural Gas Conversion Kit supplied with the grill (on some models) or the Natural Gas Conversion Kit Part Number 710-0003 must be used. See “Assistance” section for information on ordering. IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. Follow instructions for converting to Natural gas in the “Gas Conversions” section of this manual or the instructions supplied with Natural Gas Conversion Kit Part Number 710-0003. The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.
A. Gas supply line B. Shutoff valve “open” position C. To grill
25
Make Gas Connection
your outdoor grill dealer.
To
Disconnect
the20lbLPGas
Fuel
Tank
:
NOTE: If grill is to be converted to Natural gas, follow instructions in the “Gas Conversions” section.
20 lb LP Gas Fuel Tank
LP Gas: IMPORTANT: A 20 lb LP gas fuel tank must be purchased
separately. IMPORTANT: The gas pressure regulator/hose assembly supplied with the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model is available from
A
B
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
Make sure that the cylinder valve connection device properly mates with the connection device attached to the inlet of the pressure regulator.
6. Open the tank valve fully by turning the valve counterclockwise. Wait a few minutes for gas to move through the gas line.
7. Before lighting the grill, test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak.
8. If a leak is found, turn the tank valve off and do not use the grill. Contact a qualified gas technician to make repairs.
9. Go to “Check and Adjust the Burners” section.
To Connect the 20 lb LP Gas Fuel Tank:
1. Check that the 20 lb LP gas fuel tank is in the “Off” position. If not, turn the valve clockwise until it stops.
2. Check that the 20 lb LP gas fuel tank valve has the proper type-1 external male thread connections per ANSI Z21.81.
3. Check that the burner control knobs are in the “Off” position.
4. Remove any debris and inspect the valve connections, port, and gas pressure regulator/hose assembly for damage. NOTE: Always keep the LP cylinder at 90°(upright) orientation to provide vapor withdrawal.
5. Using your hand, turn the gas pressure regulator/hose assembly clockwise to connect to the 20 lb LP gas fuel tank as shown. Hand tighten only. Use of a wrench could damage the quick coupling nut.
26
1. Check that the burner control knobs are in the “Off” position and the grill is cool.
2. Check that the 20 lb LP gas fuel tank is in the “Off” position. If not, turn the valve clockwise until it stops.
3. Using your hand, turn the gas pressure regulator/hose assembly counterclockwise to disconnect to the 20 lb LP gas fuel tank as shown. Hand loosen only. Use of a wrench could damage the quick coupling nut.
A
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
B
GAS CONVERSIONS
Tools and Parts for Gas Conversion
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools needed
6mm
Parts supplied
Natural gas orifices
Parts needed
Natural gas conversion kit Part Number 710-0003. See
“Assistance” section to order. The conversion kit includes:
Natural gas regulator 4" W.C. (marked “Natural Gas Regulator”) 10 ft (3.0 m) Natural gas hose with quick connector 5.9" (150 mm) Natural gas regulator hose 6 mm nut driver 6 mm wrench Hex key
IMPORTANT: Gas conversions must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the grill.
Conversion from LP Gas to Natural Gas
Installation of the regulator
1. Turn off the main gas supply valve.
2. Disconnect 20 lb LP gas fuel tank (if present).
3. Turn off all burner control valves.
4. Remove the 20 lb LP gas fuel tank (if present) from the grill cart.
5. Use an adjustable wrench to remove the LP regulator from the manifold.
6. Use an adjustable wrench to install the Natural gas regulator hose to the manifold and secure. Attach the Natural gas regulator to the side panel inside the grill cart with the two screws that are preassembled on the regulator.
27
Make Gas Connection
1.A combination of pipe fittings must be used to connect the grill to the existing gas line.
The 10 ft (3.0 m) PVC flexible gas supply hose design
certified by CSA must be used.
Pipe-joint compounds suitable for use with Natural gas
must be used. Do not use Teflon®+ tape.
There must be a certified manual shut-off valve in the gas
supply line near the grill for easy access.
2. Connect the brass connector on one end of the 10 ft (3.0 m)
PVC flexible gas supply hose to the Natural gas pressure regulator.
3. Connect the quick connector on the other end of the
10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe.
3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the LP brass orifice from the end of gas valve. The
main burner NG orifice is located behind the LP orifice, so no additional orifice needs to be installed.
Change Grill Main Burner Valve Orifices
1. Remove the grates and flame tamers.
2. Remove the 2 screws and cotter clip that hold the burner in place. Set the screw and clip aside. Remove the burner from the grill by lifting the burner out.
† ®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
A
A. Main burner orifice
IMPORTANT: Check that the orifice is properly installed inside of the burner opening.
4. Reinsert the burner and reattach using the 2 screws and cotter clip previously removed. Repeat the procedure for each main burner.
5. Position the igniters so they are 1/8" (3.2 mm) away from each burner.
28
Change the Side burner Orifices
Change the Sear burner Orifices
1. Use a wrench to remove the side burner orifice brass connector with flex line end to side burner tube.
A
A. Side burner flex end
2. Use 6 mm socket wrench or 6 mm nut driver to remove the orifice. Replace with the Natural gas orifice.
1. Use a wrench to remove the sear burner orifice brass connector with flex line end to sear burner tube.
A
A. Orifice
IMPORTANT: Check that the orifice is properly installed inside of the valve.
3. Reinstall side burner, tighten the side burner orifice brass connector and side burner tube by using a wrench.
4. Open the manual shutoff valve in the gas supply. Then valve is open when the handle is parallel to the gas pipe.
A. Closed valve B. Open valve
2. Use 6 mm socket wrench or 6 mm nut driver to remove the orifice. Replace with the Natural gas orifice.
5. Test all connections using an approved noncorrosive leak­detection solution. Bubbles will show a leak. Correct any leak found
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