Nex 720-0778b Installation Guide

OUTDOOR GAS GRILL

MODEL #720-0778B Pages 2 - 42

PARRILLA DE GAS PARA

EXTERIORES

MODELO #720-0778B Páginas 43 - 83

GRIL À GAZ EXTÉRIEUR

MODÈLE 720-0778B Pages 84 - 124

SERIAL # ____________________ MFG. DATE _____________ PURCHASE DATE: _________ ___

• This instruction manual contains important information necessary for the proper

assembly and safe use of the appliance.

• Read and follow all warnings and instructions before assembling and using the

appliance.

• Keep this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our custom er service

department at Canada: 800-648-5864, U.S./Mexico: 800-913-8999, 8 a.m.-5 p.m., PST, Monday-

Friday.

19000369A1

• El presente manual de instrucciones contiene información importante que lo

ayudará a armar el dispositivo correctamente y a utilizarlo de manera segura.

• Ce manuel d’instructions contient d’importantes informations essentielles à un

assemblage approprié et sécuritaire de l’appareil.

• Antes de armar y utilizar el dispositivo, lea y siga todas las advertencias e

instrucciones.

• Lire et respecter tous les avertissements et toutes les instructions avant

l’assemblage et l’utilisation de l’appareil.

• Conserve el presente manual para consultas futuras

• Conserver ce manuel à titre de référence ultérieure.

Des questions, des problèmes, des pièces manquantes? Avant de retourner l’article au

détaillant, communiquez avec le service à la clientèle au Canada: 800-648-5864, U.S./Mexico: 800-913-8999, entre 8 h et 18 h HNP, du lundi au vendredi et entre 8 h et 12 h, le samedi. Assurez-vous d’avoir votre numéro de série en main. Ce numéro se situe à l’intérieur de la porte avant de votre barbecue.

¿Consultas, problemas, piezas que faltan? Antes de regresar al vendedor, comuníquese con

nuestro departamento de Servicio al Cliente llamando al Canada: 800-648-5864, U.S./Mexico: 800-913-

8999, de 8 a.m. a 6 p.m. de lunes a viernes; y de 8 a.m. a 12 p. m. los sábados. Asegúrese de tener

disponible el número de serie, que se encuentra en la parte interna de la puerta frontal de su parrilla.

Safety Instruction . . . . . . . . . . . . . . . . . . . . .

Package Contents List . . . . . . . . . . . . . . . . .

Hardware Contents . . . . . . . . . . . . . . . . . . . .

Exploded View . . . . . . . . . . . . . . . . . . . . . . . .

Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Instruction . . . . . . . . . . . . . . . . . .

Gas Hook up . . . . . . . . . . . . . . . . . . . . . . .

Installer Final Check List. . . . . . . . . . . . . . . .

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .

Operating Instruction . . . . . . . . . . . . . . . . . . .

Grill Lighting Instruction . . . . . . . . . . . . . . . .

3-6

10-11

12-19

21-22

23-24

Table of Contents

Lighting Instruction. . . . . . . . . . . . . . . . . . . .

Care and Maintenance . . . . . . . . . . . . . . . . .

Trouble Shooting . . . . . . . . . . . . . . . . . . . . .

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . .

Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grill Cooking Chart . . . . . . . . . . . . . . . . . .. .

Grill Recipe Suggestion . . . . . . . . . . . . . . .

Limited Warranty . . . . . . . . . . . . . . . . . . . . .

Natural Gas Conversion. . . . . . . . . . . . . . . .

24-25

27-28

29-30

31-32

34-42

Safety Instruction

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odour continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 ft (3 m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

1. Do not store or use gasoline or other flammable liquids or vapours in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

4. Do not fill cooking vessel beyond maximum fill line.

5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115ºF (45ºC) or less.

6. This appliance is not intended for and should never be used as a heater.

7. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

Failure to comply with these instructions could result in a fire or explosion that

could cause serious bodily injury, death, or property damage.

Combustion by products produced when using this product contain chemicals

known to the States of California to cause cancer, birth defects, or other reproductive harm.

Your grill will be very hot. Never lean over the cooking area while using your grill.

Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Safety Instruction

WARNING

ELECTRICAL GROUNDING INSTRUCTIONS for Rotisserie Motor-This appliance is equipped with a plug and should be

plugged directly into a properly grounded receptacle. When installed, must be electricall y grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.

1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.

2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.

3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

4. Do not let the cord hang over the edge of a table of touch hot surface.

5. Do not use an outdoor cooking gas appliance for purposes other than intended.

6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.

8. Never remove the grounding plug or use with an adapter of 2 prongs.

9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and approved for outdoor use with a W-A marking.

WARNING

Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.

TESTED IN ACCORDANCE WITH ANS Z21.58a CSA

1.6a-2008 STANDARD FOR OUTDOOR COOKING GAS

APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.

Grill Installation Codes

Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70. Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb (9 kg). Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

CAUTION: Beware of Flashback

CAUTION: Spiders and small insects occasionally

spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK,” and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK,” it is the most common cause.

To reduce the chance of “FLASH-BACK,” you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.

WARNING

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.

Visually check the burner flames prior to each use. The flames should look like this picture. If they do not, refer to the burner main tenancy part of this manual.

Safety Instruction continued

LP-Gas Supply System

• If the information is not followed exactly, a fire resulting in death or serious injury could occur.

•A 20lb (9 kg) tank of approximately 12-1/4 inches (31 cm) in diameter by 18-1/4 inches (46 cm) high is the maximum size LP gas tank to use.

• This safety feature prevents the ta nk from b ei n g o verfilled , which can cause malfunction of the LP gas tank, regulator and/or grill.

• The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP – Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .

• The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapour space of the tank.

• The tank supply system must be arranged for vapour withdrawal.

• The LP gas tank used must have a collar to prot ec t t h e t a nk valve.

• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in leakage of propane.

• Never connect an unregulated LP gas tank to your gas grill.

• This outdoor cooking gas appliance is equipped with a high capacity hose/regulator assembly for connection to a standard 20lb(9 kg) liquid propane cylinder.

• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.

• Do not store a spare LP gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80 percent full.

• Always keep LP gas tanks in an upright position.

• Do not store or use gasoline or oth er flamma ble v a p o urs and liquids in the vicinity of this or any other appliance.

• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas applianc e.

• When your gas grill is not in use the gas must be turned off at LP gas tank.

PROPER PLACEMENT AND CLEARANCE OF GRILL

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only. Do Not install this unit into combustible enclosures. Minimum clearance from sides and back of unit to combustible construction, 24 inches (61 cm ) from sides and 24 inches (61 cm) from back.

• DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intend to be installed in or on recreational vehicles and/or boats.

• The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.

• LP gas tank must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

• Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.

• The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.

• Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.

• This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.

• Do not use briquettes of any kind in the grill.

• The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.

• Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.

• Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.

• Never use a dented or rusty propane tank.

• Keep any electrical supply cord and the fuel supply hose away from any heated surface.

• While lighting, keep your face and hands as far away from the grill as possible.

• Burner adjustment should only be performed after the burner have cooled.

WARNING

Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Failure to comply with these instructions may result in serious bodily injury.

CAUTION: TO ENSURE CONTINUED PROTECTION

AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

Safety Instruction continued

INSECT WARNING

Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill at least twice a year.

WARNING

Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.

DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.

This can severely upset combustion airflow or trap excessive heat in the control area.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

SAFETY PRACTICES TO AVOID PERSONAL INJURY

When properly cared for your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. This grill is not intended to be installed in or on recreational vehicles or boats.

Use a covered hand when opening the grill lid. Never lean over an open grill.

When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area. For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.

Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time. Do not store items of interest to children around or below the grill. Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause personal injury.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.

Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.

Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products which promote flare-ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapours such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

WARNING This outdoor cooking gas appliance is not intended to be installed in or on boats and other recreational vehicles.

Package Contents List

A. Firebox Assembly --------1pc. B. Bottom Panel--------------1pc. C. Door----------------------2pcs.

D. Side Burner Shelf----------1pc. E. Sid e Burn er Lid-------------1pc. F. Left Side Shelf----------1pc.

G. Left Side Panel-------------1pc. H. Right Side Panel-----------1pc. I. Back Panel----------------1pc.

J. Swivel Caster --------------1pc. K. Swivel Caster with Brake-1pc. L. Stationary Caster--------2pcs.

M. Main Cooking Grid ------------3pcs.

P. Triangle Bracket B ----2pcs. Q. Door Handle ----------------2pcs. R. Tool Hook ----------------4pcs.

S. L-shape Bracket------------1pc. T. Warming Rack --------------1pc. U. Allen Wrench ------------1pc.

N. Flame Tamer ---------------4pcs. O.

Triangle Bracket A ----2pcs.

Package Contents List

V. Bezel----------------- 1pc. W. Control Knob--------- -------- 1pc. X. Side Burner Cooking Grid ------1 pc.

Y. Bottle Opener------------1pc. Z. Side Grease Box ---1pc. A1.Grease Box ----1pc.

B1. Main Grease Tray----1pc. C1. Battery ---------1pc. D1. Tank Heat Shi eld-----1pc.

Hardware Contents

Note: Below table of hardware are KD assembly but hardward in step 6, 8, 10 of instruction are preassembly.

Required

Pack Description

AA 5/32-in.X10 mm Truss Head Screw With Locking Washer (SS) BB 5/32-in.X10 mm Truss Head Screw With Locking Washer

(Black PDC)

CC 1/4-in. x 15 mm Truss Head Screw With Locking Washer (SS)

DD 1/4-in. Flange Nut EE 5/32-in. x 10 mm Flat Head Screw

FF 1/4-in. x 15 mm Truss Head Screw With Locking Washer

(Black PDC)

HH 5/32-in. Flat Washer

II 1/4-in. Flat Washer

for

assembly

10pcs. 2 pcs. 12pcs.

10 pcs. 2 pcs. 12 pcs.

35 pcs. 2 pcs. 37 pcs.

4 pcs. 1 pc. 5 pcs.

13 pcs. 2 pcs. 15 pcs.

4 pcs. 1pc. 5 pc.

6 pcs. 1 pc. 7pcs.

4 pc. 1pc. 5 pc.

Extra hardware Total

JJ black Flat Washer

KK Tank Bolt

AA BB CC DD EE

4 pc. 1pc. 5 pc.

1pc. / 1pc.

IIFF JJ

Explode View

50 51

42 43

45 46

39 40

NG Package View

(Natural gas conversion kit sold separately)

Part List

No. Part (Description)

1 Main lid 1 1 32 R shape pin 1 4 2 Main lid screw 1 2 33 Flame tamer 1 4 3 Temperature gauge 1 1 34

Logo 1 135Main burner igniter wire A 11

4 5 Hood buffer A 1 2 36 6 Flat washer 1 2 37 Main burner igniter wire C 11 7 Flange, left 1 1 38 Main burner igniter wire D 11 8 Hood buffer B 1 4 39 Rotisserie heat shield 1 1 9 Front baffle 1 1 40 Rear baffle 1 1 10 Rotisserie gas valve 1 1 41 Rotisserie burner 11

11 Igniter junction wire 1 1 42

12 Main gas valve 1 4 43 Back panel, top 1 1 13 Main manifold 1 1 44 Rotisserie igniter wire 1 1

14 Main control trim panel 1 1 45

Warranty coverage

QTY No. Part (Description)

Main burner 5 4

Main burner igniter wire B 11

Rotisserie burner igniter bracket

Rotisserie orifice w/brass elbow

Warranty coverage

QTY

15 Main control panel 3 1 46 Rotisserie flex gas line 1 1 16 Bezel A 1 5 47 Side burner lid 1 1 17 Control knob A 1 5 48 Side bur ner lid handle 1 1 18 Control knob B 1 1 49 Hood buffer C 1 2 19 Bezel B 1 1 50 Side burner cooking grid 1 1 20 Flange, right 1 1 51 Side burner 1 1 21 Regulator LP 1 1 52 Side burner igniter wire 1 1

22 Side burner flex gas line 1 1 53

23 Side manifold 1 1 54 Side burner bowl assembly 1 1 24 Grease box 1 1 55 Side burner gas valve 1 1

25 Grease tray 1 1 56 Side burner control panel 1 1

26 Tank heat shield 1 1 57 Spit fork 1 2 27 Side shelf, left 1 1 58 Spit rod 1 1

28 Side shelf control panel 1 1 59 Side burner grease tray 1 1

Hook 1 4 60 Tank bolt 1 1

Side burner lid support bracket

30 Warming rack 1 1 61 Back pane l 1 1 31 Cooking grid with hole 1 3 62 Swivel caster with brake 1 1

Part List

No. Part (Description)

63 Side panel, Left 1 1 79 Triangle bracket A 12 64 65 Swivel caster 1 1 81 Rotisserie motor 1 1

66 L shape bracket 1 1 82 Rotisserie motor bracket 1 1 67 Cart frame 1 1 83 Manual 1 1

68 Door magnet 1 2 84 PVC cover 1 1 69 Door handl e seat 1 4 85 Natural gas orifice pack 1 1 70 Door handle 1 2 86 KD-assembly hardware pack 1 1

71 Door, left 1 1 87

72 Door, right 1 1 88

73 Lighting rod 1 1 89 6 mm nut driver 1 74 Rubber grommet 1 2 90 Hex wrench 1 75 Electronic igniter module 1 1 91 6 mm wrench 1

Bottom panel 1 1 80 Bottle opener 1 1

Warranty coverage

QTY No. Part (Description)

Natural gas regulator assembly

Natural gas hose with quick connector assembly

Warranty coverage1

QT Y

76 Side panel, right 1 1 92

77 Caster 1 2 78

Triangle bracket B 12

Truss head screw with locking washer

Assembly Instructions

1. Caster Assembly

Mount the casters onto the bottom panel (B) using sixteen 1/4-in. x 15-mm truss head screws with locking washers (CC).

The swivel caster with brake (K) should be positioned under the right rear of the cart bottom and the swivel caster (J) should be positioned under right front as shown in Fig. 1.

The two stationary casters (L) should be positioned under the left side.

Note: The gap of the two stationary casters should

be facing the inside bottom panel.

Turn over the bottom panel for assembling casters.

2. Door Bracket Assembly

Use two 5/32-in. x 10 mm truss head screws with locking washers (AA) to attach the Lshape bracket (door stop) (S) to the bottom panel (B) as shown in Fig. 2.

Fig. 1

16X CC

Fig. 2

2X AA

3. Side Panel Assembly

Use three 1/4-in. x 15 mm truss head screws with locking washers (CC) to connect the bottom of the left side panel (G) to the bottom panel (B). Make the left side panel flush with the rear of bottom panel and tighten the screws as shown in Fig. 3.

Repeat for the right side panel (H).

Fig. 3

Assembly Instructions

4. Back Panel Assembly

Remove the back panel from the carton. Position the back panel (I) with the flat side facing outward. Attach the back panel to the bottom panel (B) with three 1/4in. x 15 mm truss head screws with locking washers (CC) as shown in Fig. 4.

Use six 1/4-in. x 15 mm truss head screws with locking washers (CC) to connect the back panel (I) to the right and left side panels as shown in Fig. 5.

Fig. 4

3X CC

Fig. 5

6X CC

5. Door and Firebox Assembly

Remove the firebox assembly (A) from the carton and carefully place onto the grill cart, at the same time keeping the top door hinge in place as shown in Fig. 6.

CAUTION The firebox assembly is heavy and will require two or more people to lift and position onto grill cart. Failure to do so may result in injury.

Note: Take care when moving the firebox

assembly as the bottom flanges can be bent, which would misalign the holes.

Fig. 6

Grill Cart

Assembly Instructions

Attach the firebox assembly (A) to the grill cart using four 1/4-in. x 15 mm truss head screws with locking washers (CC)

Note: Two screws with two washers for each side of cart as shown in Fig. 7

6. Door Triangle Bracket Assembly

a) Loosen but do not remove the four screws which were pre-

assembled on the Left Side Panel (G) and cart frame, two screws on cart Right Side Panel (G) and two on the cart frame. Align the holes of the triangle bracket B (P

) with

screws on Left side panel (G) and cart frame.

b) Tighten the screws previously loosened in step 6a) as

shown in Fig.8

Fig. 7

Fig.8

c) Repeat the steps a) and b) for attaching the triangle bracket

A (O

) to the Right Side Panel (H) and cart frame.

d) Loosen but do not remove the four screws which were pre-

assembled on the Left Side Panel (G) and Bottom Panel (B), two screws on cart Right Side Panel (G) and two on the Bottom Panel (B). Align the holes of the triangle bracket A (O

) with screws on Left Side Panel (G) and Bottom Panel

(B).

e) Tighten the screws previously loosened in step 6d) as

shown in Fig.8

f) Repeat the steps d) and e) for attaching the triangle bracket

B (P

) to the Right Panel (H) and bottom Panel (B)

7. Door Assembly

Attached the door handle (Q) to the each door (C) using eight 5/32-in. x 10 mm truss head screws with locking washers (AA) as shown in Fig. 9

16X

Fig.9

Attach the two door hinges to the flange using twelve 5/32-in. x 10 mm flat head screws (EE) as shown in Fig. 10.

HINT: Six screws for each door

8. Right Side Burner Shelf Assembly

8a) Loosen the 2 screws which are preassembled onto the firebox right panel, but do

not remove completely, as shown in Fig.11.

Assembly Instructions

Fig. 10

12X

Fig.11

(HINT: Instructions for these loosened screws

are shown in the next few steps.)

8b) Attach the Side burner lid (E) to Side burner shelf (D) using four 5/32-in.x 10 mm Truss head screws with locking washers (BB) as shown in Fig.12

8c) Attach two tools hooks (R) to side burner shelf using two 1/4 -in. flange nut (DD) and two black flat-washers (JJ) as shown in Fig.13

Fig.12

4X BB

Fig.13

DD JJ

8d). Align the bottom key holes on side burner shelf (D) with 2 loosened screws on right side panel. Attach the side burner bowel to the cart with the two loosened screws on the side panel as shown in Fig.14

Tip: This step is meant to help with the installation but does not depend solely on the two screws to hold the weight of the side burner shelf.

Assembly Instructions

Fig.14

8e). Use two 1/4-in. x 15 mm truss head screws (FF) and two 1/4-in. flat washer (II) to keep the right side burner shelf in place (these two 1/4-in screws are screwed through the front and the rear screw holes which are located on the top of right side burner shelf). See Fig. 15.

Note: The top 2 screws of the firebox should be screwed from inside to outside for right side burner shelf. But bottom 2 screws should be tightened from outside to inside.

8f). Use one 5/32-in. x 10 mm truss head screw (BB) and one 5/32-in. flat washer (HH) to screw the middle screw hole in the top of right side burner shelf.

Attach right side burner control panel to the main control panel by using one 5/32-in. x 10 mm truss head screw (BB) and one 5/32-in flat washer (HH) as shown in Fig. 15.

Note: The top 1 screw of the firebox should be screwed from inside to outside for right side burner shelf. But bottom 1 screw should be tightened from outside to inside.

II 2X

FF 2X

Fig.15

HH 1X

1X BB

1X HH

9. Left Side Shelf Assembly

Repeat step 8 for the left side shelf (F). Screw bottle opener on left side shelf.

10. Side Burner Valve Installation

Loosen the "C" bracket on the burner tube located on the underside of the side shelf bowl by removing the screw holding it in place. Turn the "C" bracket so the opening of the side burner tube is exposed.

Loosen the two screws completely which are preattached to the valve. Then insert the side burner valve into the side burner shelf control panel and tighten it with the two screws and washers as shown in Fig. 16.

Assembly Instructions

Fig.16

Fig.17

Return to the underside of the side burner and turn the "C" bracket to close the gap in the front opening of the side burner tube. Tighten screw to secure. as shown in Fig.17

11.Side Burner Knob Assembly

Locate the small opening on the underside of the knob (W), behind the rubber grip and peel the rubber grip back carefully.

Insert the Allen wrench (U) into the hole and into the set screw, positioned for tightening.

Insert valve stem into knob and tighten the set

screw as shown in Fig. 18

Fig.18

12.Igniter Wire Installation

Insert the side burner ignition wire to the ignite module as shown in Fig.19

Note: You only need to insert the side burner ignition wire, the other five wires have been pre-assembled.

Reminder: While completing igniter wire installation, make sure there is a 3 mm gap between the igniter pin and the side

burner, so that it ignites easily.

SB igniter wire

Assembly Instructions

Fig.19

13. Battery Assembly

Unscrew the electronic igniter button and place the battery (C1) into the housing with positive terminal (+) facing outward. Replace the ignition button after the battery has been installed as shown in Fig.20

14. Grease Tray, Greasy Box Assembly

14a) Use two 5/32-in.X10 mm Truss Head Screws (BB) and two 5/32-in flat washers (HH) to fix the main grease tray (B1) and tank heat shield(D1) as shown in Fig.21

Fig.20

Fig.21

2X BB

2X HH

14b) Place the side grease box (Z), main grease tray (B1) with Tank heat shield (D1) and Grease box (A1) from the rear of grill as shown in Fig.21

Assembly Instructions

Fig.22

15. Flame Tamers, Cooking Grids Installation

Place the flame tamers (N), main cooking grids (M), side burner cooking grid (X) and warming rack (T) into the grill as shown in Fig. 22

Fig 23

16. Liquid Propane Tank Installation

Place the liquid propane tank into the hole in the bottom panel and tighten the tank bolt (KK) at the back of the grill to secure as shown in Fig. 23

Note: Screw the tank bolt at the back of grill, then insert one 5/32-in.x 10 mm truss head screw (EE) and one 5/32 flat washer (HH) into tank bolt prior to placing the liquid propane tank.

1X KK

1X HH

1X EE

NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE REGULATOR/HOSE ASSEMBLY SUPPLIED.

This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HIGH”:

Main burner 48,000 Btu/hr Sear burner 15,000 Btu/hr Rear burner 13,000 Btu/hr Total 76,000 Btu/hr

L.P. TANK REQUIREMENT

A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Overfilling prevention device (OPD) shall be provided on cylinder & QCCI connection on the cylinder valve, ANSI/CGAV-1. The cylinder supply system must be arranged for

vapour withdrawal. The cylinder must include a collar to

protect the cylinder valve. The cylinder must be provided with a shut-off valve terminal in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1. Manifold pressure: 11”(27.94 cm) water column (W.C.).

L.P. GAS HOOK-UP

Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head.

CONNECTION

Your stainless steel grill is equipped with gas supply orifices for use only with liquid propane gas. It is also equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. (9 kg) L.P. cylinder 18 1/4” (46.35 cm) high, 12-1/4”(31 cm) diameter). To connect the L.P. gas supply cylinder, please follow the steps below:

1. Make sure tan k valve is in its full off position (turn clockwise to stop)

2. Check tank val v e to assure it has proper external male threads (type 1 connection per ANSIZ21.81)

Gas Hook - Up

3. Make sure all burner valves are in their off position.

4. Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment. See your local L.P. gas dealer for repair.

5. W hen connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.

6. Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

7. If you have a gas connecti on leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call

U.S./Mexico: 800-913-8999

for repair assistance.

8. Also app ly soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance.

To disconnect L.P. gas cylinder:

1. Turn the burner valves off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the tank valve by

turning the quick coupling nut counterclockwise.

Canada: 800-648-5864,

or your gas supplier

Installer Final Check List

9 Minimum clearance from sides and back of unit

to combustible construction, 24 inches (61 cm) from sides and 24 inches (61 cm) from back

9 All internal packaging removed. 9 Knobs turn freely. 9 Burners are tight and sitting properly on orifices. 9 Pressure regulator connected and set. Gas

connections to grill using hose and regulator assembly provided (pre-set for 11.0” water column).

9 Unit tested and free of leaks. 9 User informed of gas supply shut off valve

location

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.

BEFORE TESTING

Make sure that all packing material is removed from the grill including tie-down straps.

DO NOT SMOKE WHILE LEAK TESTING. NEVER PERFORM LEAK TEST WITH AN OPEN

FLAME.

Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder is 80% full.

TO TEST

1. Make sure the control valves are in the “OFF” position, and turn on the gas supply.

2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present.

3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.

4. Turn the gas back on and recheck.

5. Should the gas continue to leak from any of the fittings, turn off the gas supply and contact customer service at Canada: 800-648-5864, U.S./Mexico: 800-913-8999 .

USER, PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

PROPANE CYLINDER CAUTIONS a) Do Not store a spare LP-gas cylinder under or

near this appliance. b) NEVER fill the cylinder beyond 80 percent full. c) If the information in “a” and “b” is not

followed exactly, a fire or explosion causing

death or serious injury may occur.

Leak Testing

Only those parts recommended by the manufacturer should be used on the grill.

Substitution will void the warranty. Do not use the grill until all connections have been checked and do not leak.

GAS FLOW CHECK

Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners. The flames of the burners should be visually checked.

Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. If you have any questions regarding flame stability, please call customer service Canada: 800-648-5864, U.S./Mexico: 800-9138999 .

ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE

Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks.

Leak Testing continued

CAUTIONS

Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

The gas must be turned off at the supply cylinder when the unit is not in use. If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance.

Cylinders must be stored outdoors in a well-ventilated area out of the re ach of children.

Your grill is ready to use!

320

456

Operating Instructions

GENERAL USE OF THE GRILL AND ROTISSERI E

Each main burner is rated at 12,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. The igniter knobs are located on the lower centre portion of the valve panel. Each rotary igniter is labeled on the control panel.

USING THE GRILL

Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HIGH” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to the lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time.

NOTE: This grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat is radiated by the stainless steel flame tamers positioned above each burner.

NOTE: The hot grill sears the food, sealing in the juices. The more thoroughly the grill is preheated, the faster the meat browns and the darker the grill marks.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

WARNING: IMPORTANT! USING THE SIDE BURNER

Inspect the gas supply hose prior to turning the gas “ON.” If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the

odour of gas is present.

Grill Lighting Instructions

WARNING: IMPORTANT! BEFORE LIGHTING…

Inspect the gas supply hose prior to turning the gas

“ON.” If there is evidence of cuts, wear, or abrasion,

it must be replaced prior to use. Do not use the grill if the odour of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.

Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be that specified in the manual.

WARNING: Always keep your face and body as far away from the burner as possible when lighting.

TO LIGHT THE MAIN BURNER

Make sure all knobs are “OFF” then turn on the gas supply from the LP (Liquid Propane) tank. Always keep your face and body as far from the grill as possible when lighting.

Your grill has an exclusive patented built-in ignition. The igniter is built into the valve. To ignite each burner simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends a spark to the pilot flame. If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry.

TO LIGHT THE SEARING SIDE BURNER

To light the searing side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counterclockwise to the “IGNITE/ON” position. If the burner does not light, turn the control knob to “OFF.” If the smell of gas is detected and the igniter is not functioning, immediately turn the control knob “OFF.” Allow 5 minutes for any accumulated gas to dissipate. If the side burner igniter is not functioning, see the following section for match lighting.

TO MATCH LIGHT THE GRILL

If the burner will not light after several attempts then the burner can be match lit.

Match light extension rod is located on the inside panel of the door.

If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible. Insert a lit match attached to the lighting rod through the cooking grids to the burner. Press the control knob and rotate left to the HIGH/ON setting continue to press the knob until the burner ignites. Burner should light immediately. If the burner does not light in 5 seconds turn the knob off, wait 5 minutes and try again.

TO MATCH LIGHT THE SIDE BURNER

Hold a lit extended match near the side burner ports, turn the control knob counterclockwise to “IGNITE/HI.” Move your hand immediately once the burner is lit. Rotate the control knob to the desired setting.

Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.

Do not attempt to light the grill if odour of gas is present. Call for service Canada: 800-648-5864,

U.S./Mexico: 800-913-8999

FLAME CHARACTERISTICS

Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow

tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air.

Each burner is adjusted prior to shipm ent; however, variations in the local gas supply may make minor adjustments necessary.

Grill Lighting Instructions continued

Visually check the burner flames prior to each

use. The flames should look like this picture, If

they do not, refer to the burner maintenance part of this manual.

Lighting Instructions

Note: Remove all packaging, including straps, before using the grill

Burner

Rear

OFF

LOW LOW LOW LOWLOW

IGNIT E / H IGH

IGNIT E / O N

OFF OFF

IGNITE / HIGHIGNITE / HIGH

Main Burners

OFF

LOW

IGNITE / HIGH

IGNITE / ON

OFF

IGNITE / HIGH

IGNITE / HI

OFF

Sear B urner

Make sure the lid is open.

Push and turn Main Burner knob slowly to

IGNITE/HIGH,. Keep knob pressed in until the burner is lit.

If burner does not light within 5 seconds, turn the knob to OFF and repeat the lighting instruction.

If burner does not light up after step 3, turn the knob to OFF, wait 5 minutes, and repeat the lighting procedure

or light by match.

Lighting Instructions continued

IGNITE / ON

OFF

Rear burner/Sear burner

Make sure the lid is open.

Push and slowly turn the Rear Burner knob to IGNITE/ON

position. Keep knob pressed in until the burner is lit. Once it is lit, continue to press and hold for another 15 seconds to ensure the burner stays lit.

If burner does not light within 5 seconds, turn the knob to OFF position and repeat the lighting procedure.

If burner fails to light after step 3, turn the knob to OFF

position, wait 5 minutes, then repeat the lighting procedure or light by match.

Main burner

Match light

1. If the burner will not light after several attempts them the burner can be match lit, before using the match allow 5 minutes for any accumulated gas to dissipate.

2. Clip a paper match on one end of the lighting rod.

3. Light match.

4. Hold lighting rod and insert lighted match right next to the burner ports or ceramic file.

5. Push and turn the designated control knob to IGNITE/HIGH.

6. Burner should ignite immediately.

Care and Maintenance

STAINLESS STEEL

There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust. For removal use a mild abrasive pad in conjunction with a stainless steel cleaner.

GRILL GRATE

The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in water and scrub the hot grill. Dip the brush frequently in the bowl of water. Steam, created as water contacts the hot grill, assists the cleaning process by softening any food particles. If the grill is allowed to cool before cleaning, cleaning will be more difficult.

ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE “OFF” POSITION. MAKE SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL.

GRILL BURNERS

Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill.

Warning: If you wish to replace main burner, we strongly recommend that you hire a professionally trained technician to replace it. Please understand that we will not be responsible for any liability, personal injury, or property damage resulting from an improperly assembled burner.

HOW TO REPLACE MAIN BURNER

Step 1. Insert the burner onto the orifice. As show below,

make sure burner hole aim at orifice .

Step 2. Secure the main burner on the back wall of fire box with 1 Pin and secure it at the front of fire box with 1 screw.

MAIN GRILL BURNER CLEANING

Ensure the gas supply is off and the knobs are in the “OFF” position. Make sure the grill is cool. Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Please note if insects or other obstructions are blocking the flow of gas through the burner, and if so you will need to call our customer service line Canada: 800-648-5864, U.S./Mexico: 800-913-8999

GREASE TRAY CLEANING

The grease tray should be emptied and wiped down periodically and wash with a mild detergent and warm water solution. A small amount of sand may be placed in bottom of grease tray to absorb the grease. Check the grease tray frequently, do not allow excess grease to accumulate and overflow out of the grease tray.

BURNER CLEANING

1. Turn off the gas supply, and make sure all the knobs are in the “OFF” position.

2. Wait for the grill to cool.

3. Clean the exterior of the burner with a wire brush. Use a metal scrapper to stubborn stains.

4. Clear clogged port with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port.

5. If inserts or other obstructions are blocking the flow of gas through the burner, call customer service at Canada: 800-648-5864, U.S./Mexico: 800-913-8999

STAINLESS STEEL

There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.

CAUTION

1. Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapours and liquids.

2. Do not obstruct the flow of combustible and ventilation air.

3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

Trouble Shooting

SPIDER AND INSECT WARNING

Checking and cleaning burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing.

These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating conditio n for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause. To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a

month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.

WHEN TO LOOK FOR SPIDERS

You should inspect the burners at least once a year or immediately after any of the following conditions occur:

1. The smell of gas in conjunction with the burner flames appearing yellow.

2. The grill does not reach temperature.

3. The grill heats unevenly.

4. The burners make popping noises.

BEFORE CALLING FOR SERVICE

If the grill does not function properly, use the following check list before contacting your dealer for service. You may save the cost of a service call.

PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of two to three minutes.

COOKING TEMPERATURES

High setting: Use this setting for fast warm-up, for searing steaks and chops, and grilling. Low setting: Use this setting for all roasting, baking, and when cooking very lean cuts such as fish.

These temperatures vary with the outside temperature and the amount of wind. Cooking with indirect heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect

heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill, cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to light the fats and juices that drip down during cooking.

CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five minutes before attempting to re-light (this allows accumulated gas fumes to clear).

CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out. CAUTION: DO NOT attempt to disconnect any gas fitting while your grill is in operation. As with all appliances, proper care

and maintenance will keep them in top operating condition and prolong their life. Your gas gill is no exc eption.

CAUTION: Side burner lid will get hot if used when lid is closed.

PROBLEM SOLUTION

Trouble Shooting continued

When attempting to light my grill, it will not light immediately.

Rotisserie burner will not light when the igniter button is pushed.

Regulator makes noise. Vent hose on the regulator may be plugged or regulator may be faulty. Ensure

Full size cover does not fit the grill. Cover may be incorrect for your grill. It may be a tight fit.

Make sure you have a spark while you are trying to light the burner (if no spark). Ensure that the wire is connected to the electrode assembly. Clean wire (s) and/or electrode with rubbing alcohol and a clean swab. Wipe with a clean cloth. Check to see if the other burners operate. If so, check the gas orifice on the malfunctioning burner for an obstruction.

Check to see if debris is blocking the electrode. Check to see if there is a spark that jumps to the burner from the electrode. If no spark is seen, check the battery located inside the igniter box. To open, turn

counter clockwise.

Does the infrared back burner light when attempting to light with a match ? If not, check to ensure the gas is on.

the vent hole on the regulator is not obstructed. Clear the hole, close the gas control valves. Wait ten minutes and re-start. Check your flames for proper performance. If the flames are not correct, replace regulator.

Ensure the cover is the correct length for your grill. Measure it left to right. Compare to the grill’s measurement. Compare the location and size of the hood portion of the cover to your grill. Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room. For grill with a side shelf bunch the cover like a sock, put on left to right.

Rotisserie motor will not turn Ensure the motor is connected to a properly grounded power supply.

Ensure the on/off switch is in the on position. Ensure that the spit is fully inserted into the rotisserie motor. Ensure that the load does not exceed the 40 lb. (18 kg) operational capacity. Ensure that there is no encumbrance or drag.

Grill only heats to 200 F (93.34 C)- 300 F

(148.89 C) degrees.

Grill takes a long time to preheat. Normal preheat 500 F(260 C)-600 F(315.54 C) degrees, takes about 10-1 5 min.

Burner flames are not light blue.

Check to see if the fuel hose is bent or kinked. Make sure the grill area is clear of dust. Make sure the burner and orifices are clean. Check for spiders and insects. The regulator has a safety device that restricts the flow of gas in the event of a leak. This safety device can be triggered without a gas leak. To reset the safety device, turn off all burners and close the LP tank valve. Disconnect the regulator from the LP tank and wait one minute. Reconnect the regulator to the LP tank and slowly open the LP tank valve until the valve is fully open. Light all burners and observe the temperature.

Cold weather and wind may affect your preheat time.

If you are using volcanic rock or briquettes they can increase the preheat time and maximum temperature.

Too much or not enough air for the flame. Elevation is the principal cause, however cold weather can affect the mixture. Burner adjustment may be required. Grill is in a windy location.

Ordering Parts

HOW TO ORDER REPLACEMENT PARTS

To make sure you obtain the correct replacement part (s) for your gas grill, please refer to the parts list on pages 10-11. The following information is required to assure getting the correct part. Please note the shipping cost for the delivery of any replacement parts will be on yourself.

•Gas grills model number (see data sticker on grill).

•Part number of replacement part needed.

•Description of replacement part needed.

•Quantity of parts needed. To obtain replacement parts, contact our customer

service hotline Canada: 800-648-5864, U.S./Mexico: 800-913-8999

The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat.

The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired.

When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general yields a juicier cut of meat.

Use a spatula instead of tongs or a fork to turn the meat, as a spatula will not puncture the meat and let the juices run out.

To get the juiciest meats, add seasoning or salt after the cooking is finished on each side and turn the meat only once (juices are lost when the meat is turned several times). Turn the meat just after the juices begin to bubble to the surface.

Trim any excess fat from the meat b efore cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch intervals.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

IMPORTANT

Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Keep this assembly and operating instruction manual for convenient referral, and for replacement parts ordering.

CAUTION

Gas valves are present at the factory (valve assembly will be marked accordingly). If you wish to convert at some later date, be sure to contact your gas supplier or grill dealer before making the conversion.

Different orifices must be installed when converting from one type of gas to another. You will also need a data plate indicating what type of gas is used by the grill.

Grill Hints

Grill Cooking Chart

WEIGHT OR

FOOD

VEGETABLES

Fresh beets, carrots, turnips Medium 12 to 20 minutes

Onion

Sweet white potatoes Frozen asparagus,

peas, green beans, sprouts Medium 15 to 30 minutes

THICKNESS

1/2 in (1.3 cm)

slices Medium 8 to 20 minutes

Whole 6 to 8 ounces (170 to 227 g)

HEAT

SETTING

Medium

High

APPROXIMATE

TIME

40 to 60 minutes 45 to 60 minutes

SPECIAL INSTRUCTIONS

AND TIPS

Slice. Dot with butter or margarine. Wrap in

heavy-duty foil. Grill, turning occasionally.

Grill, turning once. Brush occasionally with melted butter or margarine.

Season with Italian dressing, butter, or margarine.

Wrap individually in heavy-duty foil. Grill, rotating occasionally.

Dot with butter or margarine. Wrap in heavy-duty foil. Grill, turning occasionally.

Grill Cooking Chart

continued

WEIGHT OR

FOOD

French fries Medium 15 to 30 minutes

MEATS AND BEEF Hamburgers

Tenderloin High 8 to 15 minutes Rare 1 inch (2.5 cm) High 8 to 14 minutes

Medium

Well done LAMB

chop & steaks

-rare

Medium

THICKNESS

1/2 to 3/4 inch (1.3 cm to 1.9 cm)

1-1/2 inch (3.8cm) 1 inch (2.5 cm)

1-1/2 inch (3.8 cm)

1 inch (2.5 cm)

1-1/2 inches (3.8 cm)

1 inch (2.5 cm) 1-1/2 inch ( 3.8 cm)

1 inch (2.5 cm)

1-1/2 inch (3.8 cm)

HEAT

SETTING

Medium

High

Medium

to High

Medium Medium

Medium

High

Medium

High

APPROXIMATE

TIME

10 to 18 minutes

11 to 18 minutes 12 to 22 minutes 16 to 27 minutes

18 to 30 minutes 16 to 35 minutes

10 to 15 minutes 14 to 18 minutes

13 to 20 minutes 18 to 25 minutes

SPECIAL INSTRUCTIONS

AND TIPS

Place in aluminum foil pan. Grill, stirring occasionally

Grill, turning once when juices rise to the surfaces. Do not leave hamburgers unattended since a flare-up could occur quickly. Cook to internal temperature of 160 F (71.11 C) degrees

Trim edges. Grill, turning once

Trim edges. Grill, turning once.

PORK

Pork chops

Well done

Ribs Medium 30 to 40 minutes

Ham steaks (precooked)

Hot dogs Low 5 to 10 minutes Slit skin. Grill, turning once.

POULTRY

Chicken breasts well done

FISH AND SEAFOOD Halibut Salmon Swordfish

1 inch (2.5 cm) Medium 20 to 30 minutes

1 -1/2 inches (3.8 cm) Medium 30 to 40 minutes

1 inch (2.5 cm) slices High 4 to 8 minutes Trim edges. Grill, turning once.

2 to 3 pounds (907 g to 1.4 kg)

3/4 to 1 inch (1.875 cm to

2.5 cm) Medium

Low

Medium

Medium 30 to 45 minutes Marinate as desired.

High

Up to 1 hour

8 to 15 minutes

Trim edges. Grill, turning once. Cook to desired doneness.

Grill, turning occasionally. During last few minutes brush with barbecue sauce. Turn several times.

Place skin side up. Grill, turning and brushing frequently with melted butter, margarine, oil or marinade.

Grill, turning once. Brush with melted butter, margarine or oil to keep moist.

Whole catfish rainbow trout

4 to 8 ounce (113 to 223 g) Medium

High 12 to 20 minutes

Grill, turning once. Brush with melted butter, margarine or oil. Brush with melted butter and lemon juice.

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